Thielert Aircraft Engines GmbH Tel. +49-(0)37204/ 696-0 Fax +49-(0)37204/ 696-2912 Platanenstraße 14 www.centurion-engines.com D - 09350 Lichtenstein [email protected] Supplement Airplane Maintenance Manual Cessna 172 TAE 125-01 Doc. No.: AMM-20-01 Version: 2/16 CAUTION: (cid:132) This Supplement to the Airplane Maintenance Manual must be read completely before maintenance action, as it contains important safety information. CAUTION: (cid:132) The organizations and staff who carry out these maintenance action must be approved by the authority, with the exception of the “Pre-flight check“ Note: (cid:139) The Supplement to the Airplane Maintenance Manual is to be included at every Cessna 172 / TAE 125-01 installation Note: (cid:139) Please report any service difficulties to the Technical Support Center at Thielert Aircraft Engines GmbH. See above for contact information. This page intentionally blank Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 Table of Contents 0.1 LIST OF REVISIONS....................................................1 0.2 LIST OF APPLICABLE CHAPTERS.............................4 1 INTRODUCTION...........................................................1 1.1 ACCOMPANYING APPLICABLE DOCUMENTS .........1 1.2 IDENTIFICATION OF PARTS OF TAE 125-01 INSTALLATION.............................................................2 1.3 COPYRIGHT ©.............................................................4 1.4 CONVENTIONS IN THIS MANUAL..............................4 1.5 VALIDITY OF THIS MANUAL.......................................4 1.6 ABBREVIATIONS.........................................................5 1.7 PACKING AND TRANSPORT......................................5 1.8 STORAGE.....................................................................5 1.9 QUALIFICATIONS OF THE OPERATING AND MAINTENANCE PERSONNEL.....................................5 1.10 UPDATE INFORMATION SERVICE.............................5 1.11 SERVICE LIFE OF THE ENGINE.................................5 1.12 CONVERSION FACTORS............................................6 4 AIRWORTHINESS LIMITATIONS, REVISION 2 .........1 4.1 ENGINE LIFE LIMIT......................................................1 4.2 MANDATORY MAINTENANCE ACTIONS...................1 4.3 LOG OF REVISIONS TO AIRWORTHINESS LIMITATIONS................................................................2 5 TIME LIMITS / MAINTENANCE CHECKS...................1 5.10 TIME LIMITS.................................................................2 5.20 SCHEDULED MAINTENANCE CHECKS.....................2 5.50 UNSCHEDULED MAINTENANCE................................5 Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Revision no.: 12 Page: 1 Revision date: 15.10.2010 Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 6 DIMENSIONS AND AREAS.........................................1 6.1 MODEL .........................................................................1 6.2 ENGINE ........................................................................1 6.3 PROPELLER.................................................................2 6.4 FUEL SYSTEM.............................................................2 12 SERVICING ..................................................................1 12.00 GENERAL.....................................................................1 12.10 REPLENISHING ...........................................................2 12.20 SCHEDULED SERVICING...........................................5 20 STANDARD PRACTICES - AIRFRAME......................1 20.00 GENERAL.....................................................................1 20.10 Standard Torque Values...............................................1 20.20 Firewall Sealants...........................................................3 21 ENVIRONMENTAL SYSTEMS.....................................1 21.00 GENERAL.....................................................................1 24 ELECTRICAL POWER.................................................1 24.00 GENERAL.....................................................................1 24.30 DC GENERATION........................................................2 24.50 ELECTRICAL LOAD DISTRIBUTION...........................9 28 FUEL.............................................................................1 28.00 GENERAL.....................................................................1 28.20 DISTRIBUTION.............................................................2 28.40 INDICATING ...............................................................10 31 INDICATING / RECORDING SYSTEMS......................1 31.50 CENTRAL WARNING SYSTEMS.................................1 31.60 INDICATING INSTRUMENTS .....................................2 Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Page: 2 Revision no.: 12 Content: 4 Revision date: 15.10.2010 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 37 VACUUM ......................................................................1 37.00 GENERAL.....................................................................1 61 PROPELLER................................................................1 61.10 CONSTANT SPEED PROPELLER...............................1 61.20 CONSTANT SPEED UNIT............................................2 71 POWER PLANT............................................................1 71.00 GENERAL.....................................................................1 71.20 MOUNTS.....................................................................23 71.40 ATTACH FITTINGS ....................................................25 71.60 AIR INTAKES .............................................................27 73 ENGINE FUEL SYSTEM..............................................1 73.00 GENERAL.....................................................................1 74 IGNITION......................................................................1 74.00 GENERAL.....................................................................1 75 LIQUID COOLING........................................................1 75.00 GENERAL.....................................................................1 77 ENGINE INDICATION ..................................................1 77.00 GENERAL.....................................................................1 78 EXHAUST.....................................................................1 78.00 GENERAL.....................................................................1 79 OIL................................................................................1 79.00 GENERAL.....................................................................1 79.30 INDICATING .................................................................4 Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Revision no.: 12 Page: 3 Revision date: 15.10.2010 Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 80 STARTING....................................................................1 80.00 GENERAL.....................................................................1 91 CHARTS AND WIRING DIAGRAMS ...........................1 91.10 WIRING DIAGRAMS.....................................................1 91.20 SPECIAL TOOLS........................................................11 Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Page: 4 Revision no.: 12 Content: 4 Revision date: 15.10.2010 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 0.1 LIST OF REVISIONS Chapter Issue/Revision Date Approved by 20-MM-00-01 1/1 02.10.03 Gutzmann 20-MM-01-01 1/1 02.10.03 Gutzmann 20-MM-02-01 1/1 02.10.03 Gutzmann AMM-20-00 2/0 02.06.04 Gutzmann AMM-20-05 2/0 02.06.04 Gutzmann AMM-20-06 2/0 02.06.04 Gutzmann AMM-20-12 2/0 02.06.04 Gutzmann AMM-20-21 2/0 02.06.04 Gutzmann AMM-20-24 2/0 02.06.04 Gutzmann AMM-20-28 2/0 02.06.04 Gutzmann AMM-20-31 2/0 02.06.04 Gutzmann AMM-20-37 2/0 02.06.04 Gutzmann AMM-20-39 2/0 02.06.04 Gutzmann AMM-20-61 2/0 02.06.04 Gutzmann AMM-20-71 2/0 02.06.04 Gutzmann AMM-20-73 2/0 02.06.04 Gutzmann AMM-20-74 2/0 02.06.04 Gutzmann AMM-20-77 2/0 02.06.04 Gutzmann AMM-20-78 2/0 02.06.04 Gutzmann AMM-20-79 2/0 02.06.04 Gutzmann AMM-20-80 2/0 02.06.04 Gutzmann AMM-20-91 2/0 02.06.04 Gutzmann AMM-20-00 2/1 13.08.04 Gutzmann AMM-20-05 2/1 13.08.04 Gutzmann AMM-20-00 2/2 22.10.04 Gutzmann AMM-20-04 2/0 22.10.04 Gutzmann 20-AMM-00-01 2/3 22.11.2004 Gutzmann 20-AMM-01-01 2/1 22.11.2004 Gutzmann 20-AMM-04-01 2/1 22.11.2004 Gutzmann 20-AMM-05-01 2/2 22.11.2004 Gutzmann 20-AMM-06-01 2/1 22.11.2004 Gutzmann 20-AMM-12-01 2/1 22.11.2004 Gutzmann 20-AMM-21-01 2/1 22.11.2004 Gutzmann 20-AMM-24-01 2/1 22.11.2004 Gutzmann 20-AMM-28-01 2/1 22.11.2004 Gutzmann Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Revision no.: 16 Page: 1 Revision date: 16.03.2012 Content: 4 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 Chapter Issue/Revision Date Approved by 20-AMM-31-01 2/1 22.11.2004 Gutzmann 20-AMM-37-01 2/1 22.11.2004 Gutzmann 20-AMM-61-01 2/1 22.11.2004 Gutzmann 20-AMM-71-01 2/1 22.11.2004 Gutzmann 20-AMM-73-01 2/1 22.11.2004 Gutzmann 20-AMM-74-01 2/1 22.11.2004 Gutzmann 20-AMM-77-01 2/1 22.11.2004 Gutzmann 20-AMM-78-01 2/1 22.11.2004 Gutzmann 20-AMM-79-01 2/1 22.11.2004 Gutzmann 20-AMM-80-01 2/1 22.11.2004 Gutzmann 20-AMM-91-01 2/1 22.11.2004 Gutzmann 20-AMM-00-01 2/4 19.05.2005 Gutzmann 20-AMM-04-01 2/2 19.05.2005 Gutzmann 20-AMM-05-01 2/3 19.05.2005 Gutzmann 20-AMM-28-01 2/2 19.05.2005 Gutzmann 20-AMM-91-01 2/2 19.05.2005 Gutzmann 20-AMM-00-01 2/5 22.12.2005 Bollen 20-AMM-05-01 2/4 22.12.2005 Bollen 20-AMM-00-01 2/6 09.06.2006 Bollen 20-AMM-04-01 2/3 09.06.2006 Bollen 20-AMM-06-01 2/2 09.06.2006 Bollen 20-AMM-28-01 2/3 09.06.2006 Bollen 20-AMM-00-01 2/7 30.06.2006 Bollen 20-AMM-61-01 2/2 30.06.2006 Bollen 20-AMM-00-01 2/8 14.07.2008 van den Bosch 20-AMM-01-01 2/2 14.07.2008 van den Bosch 20-AMM-05-01 2/5 14.07.2008 van den Bosch 20-AMM-06-01 2/3 14.07.2008 van den Bosch 20-AMM-12-01 2/2 14.07.2008 van den Bosch 20-AMM-21-01 2/2 14.07.2008 van den Bosch 20-AMM-24-01 2/2 14.07.2008 van den Bosch 20-AMM-28-01 2/4 14.07.2008 van den Bosch 20-AMM-31-01 2/2 14.07.2008 van den Bosch 20-AMM-71-01 2/2 14.07.2008 van den Bosch 20-AMM-61-01 2/3 14.07.2008 van den Bosch 20-AMM-79-01 2/2 14.07.2008 van den Bosch 20-AMM-91-01 2/3 14.07.2008 van den Bosch Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Page: 2 Revision no.: 16 Content: 4 Revision date: 16.03.2012 Supplement Airplane Maintenance Manual Cessna 172 / TAE 125-01 AMM-20-01 Chapter Issue/Revision Date Approved by 20-AMM-00-01 2/9 08.09.2009 van den Bosch 20-AMM-05-01 2/6 08.09.2009 van den Bosch 20-AMM-20-01 2/0 08.09.2009 van den Bosch 20-AMM-61-01 2/4 08.09.2009 van den Bosch 20-AMM-71-01 2/3 08.09.2009 van den Bosch 20-AMM-00-01 2/10 26.01.2010 van den Bosch 20-AMM-01-01 2/3 26.01.2010 van den Bosch 20-AMM-05-01 2/7 26.01.2010 van den Bosch 20-AMM-06-01 2/4 26.01.2010 van den Bosch 20-AMM-24-01 2/3 26.01.2010 van den Bosch 20-AMM-28-01 2/5 26.01.2010 van den Bosch 20-AMM-91-01 2/4 26.01.2010 van den Bosch 20-AMM-00-01 2/11 01.06.2010 van den Bosch 20-AMM-04-01 2/4 01.06.2010 van den Bosch 20-AMM-12-01 2/3 01.06.2010 van den Bosch 20-AMM-24-01 2/4 01.06.2010 van den Bosch 20-AMM-28-01 2/6 01.06.2010 van den Bosch 20-AMM-00-01 2/12 15.10.2010 van den Bosch 20-AMM-28-01 2/7 15.10.2010 van den Bosch 20-AMM-91-01 2/5 15.10.2010 van den Bosch 20-AMM-00-01 2/13 01.03.2011 van den Bosch 20-AMM-01-01 2/4 01.03.2011 van den Bosch 20-AMM-24-01 2/5 01.03.2011 van den Bosch 20-AMM-75-01 2/1 01.03.2011 van den Bosch 20-AMM-79-01 2/3 01.03.2011 van den Bosch 20-AMM-00-01 2/14 13.04.2011 van den Bosch 20-AMM-06-01 2/5 13.04.2011 van den Bosch 20-AMM-00-01 2/15 30.06.2011 van den Bosch 20-AMM-05-01 2/8 30.06.2011 van den Bosch 20-AMM-06-01 2/6 30.06.2011 van den Bosch 20-AMM-24-01 2/6 30.06.2011 van den Bosch 20-AMM-79-01 2/4 30.06.2011 van den Bosch 20-AMM-00-01 2/16 16.03.2012 Bollen 20-AMM-00-05 2/9 16.03.2012 Bollen 20-AMM-00-06 2/7 16.03.2012 Bollen Chapter: 20-AMM-00-01 Issue: 2 Issue date: 02.06.2004 Revision no.: 16 Page: 3 Revision date: 16.03.2012 Content: 4
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