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Springer Theses Recognizing Outstanding Ph.D. Research Yucun Zhou Study on Fabrication and Performance of Metal-Supported Solid Oxide Fuel Cells Springer Theses Recognizing Outstanding Ph.D. Research Aims and Scope The series “Springer Theses” brings together a selection of the very best Ph.D. theses from around the world and across the physical sciences. Nominated and endorsed by two recognized specialists, each published volume has been selected foritsscientificexcellenceandthehighimpactofitscontentsforthepertinentfield of research. For greater accessibility to non-specialists, the published versions includeanextendedintroduction,aswellasaforewordbythestudent’ssupervisor explainingthespecialrelevanceoftheworkforthefield.Asawhole,theserieswill provide a valuable resource both for newcomers to the research fields described, and for other scientists seeking detailed background information on special questions. Finally, it provides an accredited documentation of the valuable contributions made by today’s younger generation of scientists. Theses are accepted into the series by invited nomination only and must fulfill all of the following criteria (cid:129) They must be written in good English. (cid:129) ThetopicshouldfallwithintheconfinesofChemistry,Physics,EarthSciences, Engineeringandrelatedinterdisciplinary fields such asMaterials,Nanoscience, Chemical Engineering, Complex Systems and Biophysics. (cid:129) The work reported in the thesis must represent a significant scientific advance. (cid:129) Ifthethesisincludespreviouslypublishedmaterial,permissiontoreproducethis must be gained from the respective copyright holder. (cid:129) They must have been examined and passed during the 12 months prior to nomination. (cid:129) Each thesis should include a foreword by the supervisor outlining the signifi- cance of its content. (cid:129) The theses should have a clearly defined structure including an introduction accessible to scientists not expert in that particular field. More information about this series at http://www.springer.com/series/8790 Yucun Zhou Study on Fabrication and Performance of Metal-Supported Solid Oxide Fuel Cells Doctoral Thesis accepted by Chinese Academy of Sciences, Shanghai, P.R. China 123 Author Supervisor Dr. Yucun Zhou Prof. ShaorongWang ShanghaiInstitute of Ceramics ShanghaiInstitute of Ceramics ChineseAcademy of Sciences ChineseAcademy of Sciences Shanghai Shanghai P.R.China P.R.China ISSN 2190-5053 ISSN 2190-5061 (electronic) SpringerTheses ISBN978-981-10-6616-0 ISBN978-981-10-6617-7 (eBook) https://doi.org/10.1007/978-981-10-6617-7 LibraryofCongressControlNumber:2017957203 ©SpringerNatureSingaporePteLtd.2018 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfrom therelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authorsortheeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinor for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictionalclaimsinpublishedmapsandinstitutionalaffiliations. Printedonacid-freepaper ThisSpringerimprintispublishedbySpringerNature TheregisteredcompanyisSpringerNatureSingaporePteLtd. Theregisteredcompanyaddressis:152BeachRoad,#21-01/04GatewayEast,Singapore189721,Singapore ’ Supervisor s Foreword It is my great pleasure to introduce and recommend Dr. Yucun Zhou’s research workforpublicationintheseriesofSpringerTheses.Hisresearchworkfocuseson thedesign,preparation,andmeasurementsofmetal-supportedsolidoxidefuelcells (MS-SOFCs), under my supervision. My research group devoted efforts in developing SOFC technology for dis- tributed supplying of combined power and heat (CHP) applications. The operating temperature is a key point for this technology, which is deeply related to the cost andlifeofSOFCstacks.MS-SOFCisafrontierobjectinthisfield,forthecheaper and more robust properties of porous metals in comparison with the traditional Ni/YSZ (Yttria-stabilized zirconia) anode. However, the densification of the cera- mic electrolyte film on the porous metal by a cheap technology is very difficult. Afterjoiningourgroup,Dr.YucunZhougottoknowthisissueandbegantowork following the tape casting and co-sintering route. We started from cheap SUS430 powderandcommercialYSZpowder,tryingtogetadenseYSZfilmsupportedby a porous metal layer via the traditional sintering technology. We expected the shrinkage of the porous metal substrate would help the densification of the elec- trolytefilm.However,therecipeofthetapecastingslurry,thesinteringprocessand controlling of atmospheres, and also the design and optimizing of the microstruc- ture of the electrode active layers should be carefully selected. There are huge amount of experimental work to be done. Dr. Yucun Zhou has accepted good training in materials science before, but the determining factor of success is his smart andlevel head,aswell ashis diligence. Hestandsontheshoulderofothers, keepingmodest,readingalotofliteraturestolearnideasforcontrollingofelectrode structure, and finally progressed much along this way. v vi Supervisor’sForeword Part ofYucunZhou’sresearchhasbeenpublished inhigh-impact journalssuch as Advance Energy Materials, Journal of Power Sources, and Journal of The Electrochemical Society, etc. The publication of this thesis in Springer is believed topromotescientificresearchinthecommunityofmaterialsscienceandtechnology in relation to SOFC. Shanghai, P.R. China Prof. Shaorong Wang July 2017 Parts of this thesis have been published in the following journal articles: (1) Yucun Zhou, Xianshuang Xin, Junliang Li, Xiaofeng Ye, Changrong Xia, Shaorong Wang, Zhongliang Zhan, Performance and degradation of metal-supported solid oxide fuel cells with impregnated electrodes, Int. J. Hydrogen Energy, 2014, 39, 2279–2285. (2) Yucun Zhou, Chun Yuan, Ting Chen, Xie Meng, Xiaofeng Ye, Junliang Li, Shaorong Wang, Zhongliang Zhan, Evaluation of Ni and Ni–Ce0.8Sm0.2O2−d (SDC) impregnated 430L anodes for metal-supported solid oxide fuel cells, J. Power Sources, 2014, 267, 117–122. (3) Yucun Zhou, Xiaofeng Ye, Junliang Li, Zhongliang Zhan, Shaorong Wang, Metal-supportedsolidoxidefuelcellswithasimplestructure,J.Electrochem. Soc., 2014, 161, F332–336. (4) Yucun Zhou, Ting Luo, Xianlong Du, Jianqiang Wang, Wei Yang, Chunwen Sun, Changrong Xia, Shaorong Wang, Zhongliang Zhan, High activity of nanoporous-Sm0.2Ce0.8O2-d@430L composites for hydrogen electro-oxidation in solid oxide fuel cells, Adv. Energy Mater., 2014, 4. (5) Yucun Zhou, Ting Chen, Junliang Li, Chun Yuan, Xianshuang Xin, Guoyi Chen, Guoshuan Miao, Weiting Zhan, Zhan Zhongliang, Wang Shaorong, Long–term stability of metal–supported solid oxide fuel cells employing infiltrated electrodes, J. Power Sources, 2015, 295, 67–73. (6) Weiting Zhan, Yucun Zhou, Ting Chen, Guoshuan Miao, Xiaofeng Ye, Junliang Li, Zhan Zhongliang, Wang Shaorong, Zhenyan Deng, Long–term stability of infiltrated La0.8Sr0.2CoO3-d, La0.58Sr0.4Co0.2Fe0.8O3-d and SmBa0.5Sr0.5Co2.0O5+dcathodesforlowtemperaturesolidoxidefuelcells,Int. J. Hydrogen Energy, 2015, 40, 16532–16539. (7) YucunZhou,DaHan,ChunYuan,MinquanLiu,TingChen,ShaorongWang, Zhongliang Zhan, Infiltrated SmBa0.5Sr0.5Co2O5+d cathodes for metal–sup- ported solid oxide fuel cells, Electrochim. Acta, 2014, 149, 231–236. (8) Yucun Zhou, Hao Wu, Ting Luo, Jianqiang Wang, Yixiang Shi, Changrong Xia, Shaorong Wang, Zhongliang Zhan, A Nanostructured Architecture for Reduced-Temperature Solid Oxide Fuel Cells, Adv. Energy Mater., 2015, 5. vii Acknowledgements I would like to thank my teachers, classmates, friends, and families for their guidance, support, and help over the past five years. Foremost, I would like to convey my sincere gratitude to my supervisor, Prof. ShaorongWangforhismeticulousguidanceandhelp.ProfessorWangisnotonlya wise, diligent, and insightful scholar and engineer, but also a modest and low-key gentleman.ProfessorWanginvitedmetotheareaofsolidoxidefuelcells,provided mewithtremendousinspiration,encouragement,andsupport,andtaughtmetobea qualified researcher. More importantly, he is a great mentor for my life and taught me to be a real man. I admired him for his profound knowledge and noble per- sonality.Nothingisenoughtoshowmygreatappreciationtohim.WhatIonlycan do is following his footsteps, to be an aspiring researcher and a useful man. Inaddition,IwouldliketothankProf.TinglianWenforhiskindhelpinmylife and research. I would like to thank Prof. Zhongliang Zhan for his guidance. Iamgratefultomanypeoplewhohaveprovidedassistanceinmyresearchwork and brought me friendship and happiness in my daily life. They are Dr. Xiaofeng Ye, Dr. Junliang Li, Dr. Le Shao, Dr. Da Han, Dr. Juan Zhou, Dr. Ting Luo, Dr. Yadi Liu, Dr. Chun Yuan, Xie Meng, Dr. Xuejiao Liu, Dr. Jie Zou, Wenzhi Pan, Dr. Tianyu Zhou, Dr. Yijie Zhou, Dr. Shan Yun, Dr. Haibo Wu, Zhengyi Zhou, Zhencheng Zhang, Qiang Zhou, Minquan Liu, Guoyi Chen, Xixiang Li, Guoshuan Miao, Xiaofeng Tong, Ting Chen, Weiting Zhan, and Xiaona Ji. I would like to thank many researchers and staff in Shanghai Institute of Ceramics,ChineseAcademyofSciences,fortheirkindsupportandhelp.Theyare Dr. Huaiwen Nie, Dr. Xianshuang Xin, Dr. Jian Shi, Fanrong Zeng, Jiqin Qian, ChongyingZhong,YoupengChen,LeiminLiu,HaoWu,JunLu,YuxinHan,Yide Sheng, Chucheng Lin, Zhiwei Zhou, Caifei Lu, Xueying Zhao, and Xinhong Lu. I wish them every success in the future. I would like to give the highest appreciation to my parents. They raised me by their hard work. I have learnt many life skills and inherited many excellent moral ix x Acknowledgements charactersfromthem.Meanwhile,Iwouldliketothankmysisters,brothers-in-law, and all my relatives for their constant support. At last, I would like to give a special thanks to my wife Fang Wang. I cannot thankyouenoughforyourlove,support,andstandingbymethroughitall.Youare always in my heart.

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