'COPYRIGHTED BY ARTHUR MARVIN STERN 1952 STUDIES ON THE PHYSIOLOGY OF THE MUCOR MUCEDO AND ITS ROLE IN THE FERMENTATION OF SOYBEAN CURD BY ARTHUR MARVIN STERN B.S., University of Illinois, 1948 M.S., University of Illinois, 1949 THESIS SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENTS FOR THE DEGREE OF DOCTOR OF PHILOSOPHY IN BACTERIOLOGY IN THE GRADUATE COLLEGE OF THE UNIVERSITY OF ILLINOIS, 1951 URBANA. ILLINOIS Acknowledgements The author wishes to express his appreciation to Dr. J. Ordal for suggesting this problem and for his patient supervision and advice. He also wishes to extend his thanks to Dr. H. 0. Halvorson for the many helpful suggestions offered during the course of this study. Table of Contents Page Introduction 1 Survey of the Literature 3 A. History 3 B. Chemical Composition of Soybeans . . .. lO 1. Introduction 10 2. General 10 3. Vitamins 11 h. Carbohydrates and carbohydrate-like materials 11 5. Proteinaceous materials 12 6. Amino acids 13 7. Enzymes 1"+ 8. Minerals ih 9. Lipid Materials 15 Development of a Fermented Soybean Curd . .. 16 Physiology of Mucor Mucedo 27 A. Introduction • 28 B. Growth Studies 28 1. Introduction 28 2. Effect of various carbohydrates . .. 29 3. Effect of amino acids 32 4-. Effect of complex nitrogenous sub stances 35 5. Effect of variation of types and con centrations of carbon sources along with variation of nitrogen sources . 36 6. Interrelationship of nitrogen source, method of cultivation, growth and pH changes 37 Table of Contents (cont'd) Page 7. Ability of soybean oil to support growth kh 8. Ability of glycerol and fatty acids derived from soybean oil to support growth 4-5 9. Ability of various fatty acids to support growth k-7 C. Enzyme Studies 50 1. Introduction 5° 2. Amylase studies 51 a. Introduction 51 b. Adaptive nature of amylases . 52 c. Effect of nitrogen source and pH on activity as tested by plate-disc technique 53 d. Colorimetric procedure for determining optimum pH of activity 67 e. Colorimetric procedure for determining rate of activity . 73 3. Lipase studies 75 a. Introduction 75 b. Method and preliminary work . 75 c. Influence of growth medium on enzyme production 77 d. Influence of pH on lipase activity 81 e. Influence of growth tempera ture on enzyme production . . 85 f. Influence of culture age on lipase production 88 h. Protease studies 92 V. Summary and Conclusions 98 VI. Bibliography 101 VII. Vita 107 I. Introduction^ In recent years, soybeans have become very important in the American economy. Although various functions have been found in this country for the bean, its use as a human food source has been rather limited. Abundance of other edibles along with a natural prejudice against introducing a source of "animal feed" into the human diet have probably been the chief factors leading to this state of affairs. For many years the Orientals have utilized legumes and legume products as the chief source of protein in their diet. Of these, soybeans have been the most important. Per haps one reason for this has been the fact that the Chinese have been able to produce an amazing number of food variants from this single crop which introduced variety into what other wise could be considered an uninteresting diet. Among the foods the Orientals have obtained from soybeans are a group of fermented products resembling, in their physical appearance and mode of manufacture, dairy cheeses with which most people in this country are familiar. Of special interest in this study are those food products in which the fermenting agents are fungi—particularly those dependent upon Mucor mueedo (3D for ripening. One of the purposed of this investigation has been to duplicate and, if possible, to improve on Oriental methods of production of a fermented soybean curd, in which the active biological agent is Mucor mucedo. Another objective has been to characterize some of the physiological properties °f Mucor mucedo. The mechanism of the ripening process cannot be fully appreciated without first acquiring some understanding of these properties. Such information would aid in establish ing production conditions and in the control of the quality of the finished product. II. Survey of the Literature A. History; Many years before soybeans were introduced to the Western World they constituted a major part of the Oriental diet. The ease with which they are grown and their minimal demands upon the soil contributed to their early extensive use in this area. Other factors, such as overpopulation, small ratio of cultivatable land to total area, and primitive agri cultural methods also predestined the Orient as the locale of soybean origin. The cultivation of the bean had been concentrated in three regions—the eastern part of China including what were then three provinces of Manchuria, Japan, and Korea and scat tered sections of Inner Mongolia. Although the soybean had been cultivated by the Chinese for centuries, the real credit for capitalizing on its commercial potentialities belongs to the Japanese. It wasn't until after the opening of the Newchwang Railway in 1900, connecting Manchuria with the sea, that the bean became known outside of the Orient. Since that time the soybean has become a major crop in the United States and many industrial uses have been found for it. The availability of animal milk and meat products in the United States have been the chief If reasons why the soybean has never taken its place as a normal constituent of the American diet. Another reason for this, of course, is the fact that little attempt has been made to improve the quality of soybean food derivatives to the point where they would be readily acceptable to the American palate. Soy milk was supposed to have been originated by the Chinese philosopher Whai Naln Tze long before the Christian era and was known to the Chinese as fu Chiang or bean curd sauce (53)« For many years the Orientals had prepared this material by soak ing the beans in water, crushing them, boiling the mash, and finally filtering the "milk" through cloth. Variations of this general technique are still being used to produce soy milk of different qualities. The milk thus obtained could then be used per se or as a base for the manufacture of other food products. One of the products obtained from soy milk is teou fu or bean curd.(68), The Chinese prepared this by precipitating the protein from soybean milk with salts such as MgCl^ and CaSO^ or with acid. This process was also carried out by using rennet (in place of the salts and acid) in 1911 by Li Yu Ylng and Grand- voinnet. It had the added advantage of eliminating the bitter taste which is characteristic of curds made by the former methods. Once the protein is precipitated, it is separated from the liquid and pressed into cakes. Curds of varying consistencies can be made by altering the amounts of coagulating material and pres sures applied. Tofu nao or bean curd brains is another product made by the Chinese from soy milk. It has a more fluid consistency than the bean curd and is made by adding very little MgCl2 or gypsum to the milk, the resulting precipitate not being pressed at all. Other similar products manufactured by the Chinese are: tofu kahn (dry bean curd), chien chang tofu (thousand folds), tza tofu (fried bean curd) and hsiang kahn (fragrant dry bean curd). All of these products are the result of slight varia tions in the precipitating process or of the additions made to the coagulated protein after precipitation. Another group of soybean derivatives are fermented curds which resemble, to some extent, some of our more exotic dairy cheeses. One of the most common constituents of the Oriental diet is a type of soybean cheese called miso. It is a mold derivative, the fermenting agent of which is known as kojii— a non-descript mixture of fungi containing Aspergillus oryzae as the principle biological component. The kojii contains or ganisms which have the ability to produce enzymes capable of breaking down both complex proteins and sugars of the soybeans to simpler and more soluble substances. In preparing miso, the beans are first steamed for 25 hours. The initial heating is a vigorous process which slowly tapers off in violence. The cooked beans are then rubbed into a thick homogenous paste to which are added proper amounts of powdered kojii, salt and water. After thorough mixing, the entire mass is stored in a special vat where the temperature is kept at about 15°C to 20°C during the "curing" process. The difference between the types of miso depends upon the use of barley or rice kojii, the amount of salt