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Gijsbertus de With Structure, Deformation, and Integrity of Materials Structure, Deformation, and Integrity of Materials.Gijsbertus de With Copyright © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim ISBN: 3-527-31426-1 Related Titles Baltes, H., Brand, O., Fedder, G. K., Hierold, C., Korvink, J. G., Tabata, O., Löhe, D., Haußelt, J. (eds.) Microengineering of Metals and Ceramics Part I: Design, Tooling, and Injection Molding 2005 ISBN 3-527-31208-0 Zehetbauer, M., Valiev, R. Z. (eds.) Nanomaterials by Severe Plastic Deformation 2004 ISBN 3-527-30659-5 Trebin, H.-R. (ed.) Quasicrystals Structure and Physical Properties 2003 ISBN 3-527-40399-X Riedel, R. (ed.) Handbook of Ceramic Hard Materials 2000 ISBN 3-527-29972-6 Meyers, M. A., Armstrong, R. W., Kirchner, H. O. K. (eds.) Mechanics and Materials Fundamentals and Linkages 1999 ISBN 0-471-24317-5 Gijsbertus de With Structure, Deformation, and Integrity of Materials WILEY-VCH Verlag GmbH & Co. KGaA The author All books published by Wiley-VCH are carefully produced. Nevertheless, authors, editors, and publisher do not warrant the information contained Prof. Dr. Gijsbertus de With in these books, including this book, to be free of Eindhoven University of Technology errors. Readers are advised to keep in mind that Department of Chemical Engineering statements, data, illustrations, procedural details or Den Dolech 2 other items may inadvertently be inaccurate. 5600 MB Eindhoven The Netherlands Library of Congress Card No.: applied for [email protected] British Library Cataloguing-in-Publication Data A catalogue record for this book is available from the British Library. Bibliographic information published by Die Deutsche Bibliothek Die Deutsche Bibliothek lists this publication in the Deutsche Nationalbibliografie; detailed biblio- graphic data is available in the Internet at <http://dnb.ddb.de>. © 2006 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim All rights reserved (including those of translation into other languages). No part of this book may be reproduced in any form – by photoprinting, microfilm, or any other means – nor transmitted or translated into a machine language without written permission from the publishers. Registered names, trademarks, etc. used in this book, even when not specifically marked as such, are not to be consid- ered unprotected by law. Printed in the Federal Republic of Germany Printed on acid-free paper PrintingStrauss GmbH, Mörlenbach BookbindingLitges & Dopf GmbH, Heppenheim ISBN-13: 978-3-527-31426-3 ISBN-10: 3-527-31426-1 no solider wisdom than that which is acquired in struggling against trouble. Simon L. Altmann, Icons and Symmetries, Clarendon Press, Oxford, 1992. Preface For many processes and applications of materials a basic knowledge of their mechanical behaviour is a must. This is obviously not only true for materials with a primarily structural function but also for those materials for which the primary function is an electrical, dielectrical, magnetic or optical one and which are frequently (and wrongly) known as functional materials. Although many books on the mechanical behaviour of materials exist, a few drawbacks are generally present. On the one hand, the treatment is either too limited or too extensive and on the other hand the emphasis is typically too much on one type of materials, that is either on metals, on polymers or on inorganics. Moreover, the relation between the behaviour at the atomic, microstructural and macroscopic level is generally poorly developed. In this book a basic but as far as possible self-contained and integrated treatment of the mechanical behaviour of materials and their simplest applications is presented. We try to avoid the drawbacks mentioned by giving an approximately equal weight to the three material categories at a sound basic level. This does imply that not all topics can be treated and a certain initial acquaintance with materials science is probably an advantage for the reader. Meanwhile we try not to forget the need for somewhat more advanced discussion on several topics. Hopefully the proper balance is implemented by the two-level presentation: the 'basic' sections for all students and the 'advanced', or more properly 'intermediate', sections labelled with an asterisk for those who wish to deepen their knowledge. A particular feature of this book is the attempt to give a basic but balanced presentation of the various aspects relevant at the micro- (atomic or molecular), meso (microstructural or morphological) and macro-scale (bulk material properties and behaviour) for polymers, metals and inorganics. Another, also quite important aspect is that, wherever useful, the thermodynamic aspects are emphasised. We realise that this approach is not customary but we are convinced that this will make access to the more advanced literature easier. To that purpose we present in the Overview (part I) an introduction and an outline of constitutive behaviour. Part II describes the Fundamentals. It contains some mathematical preliminaries and the essentials of the continuum theory of kinematics, kinetics and thermodynamics. Also a summary of atomic and structural tools is given in this part. The latter has been incorporated to be somewhat self-contained. The remaining chapters discuss several topics in more detail and have been divided into various parts, namely Elasticity (part III), Plasticity (part IV), Visco-elasticity (part V) and Fracture (part VI). Of course, it is quite impossible to deal with every aspect and therefore we have limited ourselves, apart from the essentials of each of these topics, mainly to similarities and differences between the type of materials and their thermodynamic and structural background. The whole of topics presented is conveniently described as mechanics of materials: it describes the thermomechanical behaviour of materials itself with applications to elementary structures and processes. With respect to the latter aspect the book by A.H. Cottrell, The mechanical properties of matter, has been an enlightening example. Unfortunately, in the past the tern1 'mechanics of materials', sometimes also called 'strength of materials', was claimed to denote the description of the deformation of beams, plates and other structures, given the constitutive behaviour of the material. The material aspect thus only appears on the phenomenological level. This area would rightfully have been called 'mechanics of structures' or 'structural mechanics'. The somewhat different description 'mechanical behaviour of materials' is not entirely adequate for this book since that title suggests that the treatment is essentially mechanical. Moreover, the application of the mechanical behaviour to simple structures and the explanation of the behaviour in structural terms, which is considered as essential in our approach, are not incorporated. The title reflects our final choice! For brevity I generally refer to the field as thermomechanics. Since I realised that my style of writing is compact, I introduced in several chapters some panels. These panels do not interrupt the line of the discussion but can be read as an aside, which put a certain topic in perspective, either from a pragmatic, a context or a historical viewpoint. With respect to history I restricted myself to two or so panels per chapter with a short biography of eminent scientists. Most of the information is taken from the books written by Timoshenko', Struikt, Nyet, Love§, Tanner and Walters" and Cahntt. Another useful source was the book by Hoddeson et al. tt. The choice of the short biographies is arbitrary and it is likely that other authors will make another choice. It must be said that history is not always kind to people and certain topics or subjects are not known by the name of their first discoverer. I refrained from critical remarks in this respect. For those interested in these aspects the very detailed works§§ of Clifford Ambrose Truesdell"- might be useful. Contrary to many textbooks, reference is made to the literature, generally to original presentations, other textbooks and reviews. On the other hand, only incidental reference is made to experimental methods. After having treated the phenomenological equations, the applications of the theory, and the structural aspects of elasticity, plasticity, visco-elasticity and fracture, in the last chapter, I tried to provide a personal view and perspective on the whole of thermomechanics. I hope that the remarks made will be useful to many, although I am quite sure that it does not cover these areas to the satisfaction of everybody. The essential ingredients of these notes were already contained in a course on the mechanical behaviour of materials at the Department of Chemical Engineering and Chemistry at Eindhoven University of Technology, which I took over some 10 years ago. The overall set-up as given here has been evolved in the last few years in which hopefully both the balance in topics and their presentation is improved. I am obliged to my students and instructors who have followed and used this course and provided Timoshenko, S.P. (1953), History ofs trength ofm aterials, McGraw-Hill, New York (see also Dover, 1983). t Struik, D.J. (1948), A concise history ofm athematics, Dover, 1948. t Nye, M.J. (1996), Before big science, Harvard University Press, Cambridge, MA. § Love, A.E.H. (1927), A treatise on the mathematical theory of elasticity, 4th ed., Cambridge University Press, Cambridge (see also Dover, 1944) . .. Tanner, R.I. and Walters, K. (1998), Rheology: an historical perspective, Elsevier, Amsterdam. tt Cahn, R.W. (2001), The coming of materials science, Pergamon, Amsterdam. a Hoddeson, L., Braun, E., Teichmann, J. and Weart, S. (1992), Out oft he crystal maze, Oxford University Press, New York. §§ Truesdell, C.A. (1968), Essays in the history ofm echanics, Springer, Berlin, and Truesdell, C.A. (1980), The tragicomical history of thermodynamics 1822-1854, Springer, Berlin. ... Clifford Ambrose Truesdell (1919-2000). American scientist, who played a highly instrumental role in the development of so-called rational mechanics and thermodynamics. His main criticism on the development of the thermodynamics is the continuous and complete mixing up of constitutive behaviour and basic laws as compared to the more or less separation of these aspects in mechanics. many useful remarks. In particular I want to thank my colleague Dr. Paul. G. Th. van der Varst for the careful reading of and commenting on many parts of the manuscript and many discussions on almost all of the topics covered, which I always enjoyed and which made clearer to me a great number of aspects. Hopefully this led to an improvement in the presentation. It has been said before that authors do not finish their manuscript but abandon it. After the experience of writing this book I recognise that sentiment. My greatest indebtedness is to my wife who I 'abandoned' for many hours and days. Without her patience the book would never have been finished. Obviously, the border between various classical disciplines is fading out nowadays. It is therefore hoped that these notes are not only useful for the original target audience, chemists and chemical engineers, but also for materials scientists, mechanical engineers, physicists and the like. Finally, I fear, the text will not be free of errors. They are my responsibility. Any comments, corrections or indications of omissions will be appreciated. G. de With, July 2005 Acknowledgements Figures Figures 1.01, 1.08, 8.06, IS.04 and IS.06 are reprinted by penmsslOn of the Addison-Wesley Publishing Company, San Francisco, CA. Figure ILlS is reprinted by pennission ofthe American Physical Society, College Park, MD. Figure 22.14 is reprinted by pennission of ASM Int., Metals Park, Ohio. Figures 12.1S and 12.16 are reprinted by pennission of the ASTM, Philadelpia. Figures 14.11 and 14.12 are reprinted by pennission of the Akademie-Verlag, Berlin. Figures 8.21,11.13,12.07,12.22,23.06, E-3, E-4, E-S, E-7, E-8, E-9, E-I0, E-11, E-12 and E-13 are reprinted by pennission of the Cambridge University Press, Cambridge. Figures 1.09,8.01,17.09 and 24.14 are reprinted by pennission of Chapman & Hall, now CRC Press, Baco Raton. Figure 22.17 is reprinted by pennission of CIRP, Paris. Figures 1.03, 1.0S, 1.11, 1.12, 1.13, 1.14,8.07,8.33,8.34, IS.02, IS.03, IS.13, IS.19, IS.22, IS.23b, IS.32, IS.33, IS.3S, IS.36, 16.09, 16.17, 20.0S, 20.06, 22.21, 23.07, 23.08 are reprinted by pennission of Elsevier, Oxford. Figure 21.04 is reprinted by pennission of Marcel Dekker Inc., now CRC Press, Baco Raton. Figures: 11.08 and 2S-A are reprinted by pennission of the Materials Research Society, Warrendale, PA. Figures 1.1S, 11.04, D-2, D-3, IS.09, IS.24, IS.31 and 16.14 are reprinted by pennission of McGraw Hill, New York. Figures 14.17, 20.01, 20.02 and 20.03 are reprinted by pennission of the McMillan Company, Basingstoke, Hampshire. Figures 7.01, 7.02, 8.12, 8.13, 8.27, 8.28, 11.0S 11.1 0, 11.11, 14.03, IS.28 and IS.30 are reprinted by pennission of Oxford University Press, Oxford. Figures 19.03, 19.04 and 19.0S are reprinted by pennission of Prentice-Hall, now Pearson Education, Upper Saddle River, NJ. Figures 24.16 and 24.17 are reprinted by pennission of Scientific American, New York. Figures 8.17, 20.07, 20.08, 20.09, 20.10, 20.11, 20.12, 20.13, 21.01, 21.11,21.12, 21.13, E-14 and E IS are reprinted by pennission of Springer, Berlin. Figure 2.12 are reprinted by pennission of Syracuse University Press, Syracuse., New York. Figure 22.24 is reprinted by pennission of the American Ceramic Society, Westerville, Ohio. Figures 22.1S, 22.16, 22.18 and 22.19 are reprinted by pennission ofNlST, Gaithersburg, MD. Figures 2.0S, 7.03, 8.1S, 8.16, 8.18,11.16, IS.18, IS.20, IS.23a, 16.02, 16.12, 17.01, 17.04,23.04 and 23.14 are reprinted by pennission of Wiley, Chichester, UK. All portraits have been reproduced from various websites by pennission of the copyright holders. Wiley-VCH and the author have attempted to trace the copyright holders of all material reproduced in this publication and apologise to copyright holders if pennission to publish in this fonn has not been obtained. Cover Scales: an artist's impression of the length scales aspects in thennomechanics. Martijn de With, 200S.

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John Wiley & Sons, 2006. — 894 p.This first integrated approach to thermomechanics deals equally with the atomic scale, the mesoscale of microstructures and morphology, as well as the macroscopic level of actual components and workpieces for applications. With some 85 examples and 150 problems, it
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