SCHOOL OF CIVIL ENGINEERING INDIANA DEPARTMENT OF TRANSPORTATION •••••••••••'3«0«***«*»«**'"'*«»««*»««ft r V JOINT HIGHWAY RESEARCH PROJECT Part 1 Final Report FHWA/INDOT/JHRP-92-24 Strand Debonding in Pretensioned Beams i - Precast Prestressed Concrete Bridge : Girders with Debonded Strands : Continuity Issues O.A. Abdalla, J.A. Ramirez, and R.H. Lee e ,t> % PURDUE UNIVERSITY JOINT HIGHWAY RESEARCH PROJECT Part 1 Final Report FHWA/INDOT/JHRP-92-24 Strand Debonding in Pretensioned Beams - Precast Prestressed Concrete Bridge Girders with Debonded Strands Continuity Issues OJi. Abdalla, JA. Ramirez, and R.H. Lee Digitized by the Internet Archive in 2011 with funding from LYRASIS members and Sloan Foundation; Indiana Department of Transportation http://www.archive.org/details/stranddebondingiOOabda Purdue University Ed) Final Report School of Civil Engineering Strand Debonding in Pretensioned Beams - Precast Prestressed Concrete Bridge Girders with Debonded Strands. Part 1, Continuity Issues June 1, 1993 Proj.No. :C-36-56B File No. : 7-4-28 To: Vincent P. Drnevich, Director Attached is Part 1, of 2, Final Report of a research project entitled, "Strand Debonding in Pretensioned Beams" By O.A. Abdalla, J. A. Ramirez, and R.H. Lee. The report considers the comments of the advisory committee. Respectfully submitted, Julio A. Ramirezyand R.H. Lee, Co-Principal Investigators cc: A. G. Altschaeffl J. D. Flicker J. A. Ramirez P. L. Bourdeau K. R. Hoover G. F. Rorbakken M. D. Bowman R. B. Jacko C. F. Scholer M. J. Cassidy L. S. Jones G. B. Shoener L. M. Chang R. H. Lee K. C. Sinha S. Diamond C. W. Lovell D. L. Tolbert J. J. Dillon R. H. Lowry R. Vancleave W. L. Dolch D. W. Lucas C. A. Venable V. P. Drnevich B. G. McCullouch T. D. White A. A. Fendrick B. K. Partridge L. E. Wood J. R. Wright t \ CIVILE ENGINEERING PURDUE UNIVERSITY 1284 Civil Engineering Building • West Lafayette. IN 47907-1284 TECHNICAL REPORT STANDARD TITLE PAGE 1. Report No. 2. Government Accession No. 3. Recipient' i Catolog No. FAWA/IND0T/JHRP-92 4. Title and Subtitle S. Report Date Debonding in Pretensioned Beams-Precast Junft L 1993 Prestressed Concrete Bridge Girders with Debonded 6. Performing Organization Code Strands- Part 1, Continuity Issues 7. Author(j) ,8. Performing Organ. lotion Report No. O.A. Abdalla, J. A. Ramirez, R.H. Lee FHWA/INDOT/JHRP-92 9. Performing Organization Name and Address 10. Worlr Unit No. Joint Highway Research Project 11. Contract or Grant No. Purdue University 1284 Civil Engineering Building 13. Type of Report and Period Covered 12. Sponsoring Agency Nome and Addres* Final Report Indiana Department of Transportation Executive Summary State Office Building T,,nP 1 , 1 q«q-M a y 11 1QQ^ 14. Sponsoring Agency Code 100 N. Senate Ave. Indianapolis, IN 46204 IS. Supplementary Note» Conducted in cooperation with the U.S. Department of Transportation, Federal Highway Administration, NCP H401A2362 16. Abstroet This report summarizes an experimental investigation carried out to evaluate the effects of strand debonding on the behavior of precast pretensioned bridge members made continuous with a cast-in-place slab and diaphragm. Shear and flexural capacity were evaluated and the experimental results compared to the results obtained using the PCA and CTL (proposed) analytical methods. Four continuous specimens were fabricated and tested. Three specimens con- sisted of Type-I AASHTO girders continuous with a cast-in-place slab and diaphragm The fourth specimen consisted of Indiana Type CB-27 box girders also continuous with cast-in-place slab and diaphragm. The effect of time-dependent creep and shrinkage deformations on the capacity of the girders at the continuous supports was investigated in this study. Also addressed in this report is the effect of limiting the stress at the extreme compression fiber, near the continuous suppose, to allowable working stress values on the load carrying capacity of continuous members. 17. Key Words 18. Distribution Statement Flexural strength, shear strength, No restriction. This document is avail- blanketed strands, continuous bridges, able to the public through the National precast construction Technical Information Service Virginia 22161 19. Security Closslf. (of nSls report) 20. Security Classlf. (of this page) 21. No. of Pages 22. Price Unclassified Unclassified Form DOT F 1700.7 (8-89) 11- ACKNOWLEDGEMENTS Thanks are extended to the advisory committee members especially Mr. Scott Herrin and Mr. Steve Toillion for their suggestions and helpful comments in finalizing the report. The prestressed concrete girders tested in this investigation were manufactured by Hydro Conduit Corporation in Lafayette, Indiana. Their cooperation and contributions in the instrumentation, manufacture and transportation of the beams are also appreciated. Sincere thanks are expressed to Karl Schmid and Chris Ogg who tested the first two specimens. Thanks are extended to Russ Maurey, Doug Cleary and Hendy Hassan for their help during the experimental phase of this project Financial support was provided by the Federal Highway Administration and the Indiana Department of Transportation through the Joint Highway Research Project, School of Civil Engineering, Purdue University, West Lafayette, IN. Their cooperation and encouragement are appreciated. Ill TABLE OF CONTENTS Page V1 LIST OF TABLES vu LIST OF FIGURES xx NOTATION xxm ABSTRACT l CHAPTER 1 - INTRODUCTION . 3 CHAPTER 2 EXPERIMENTAL PROGRAM J 2.1 Objective and Scope 2.2 Description and Fabrication of Test Specimens • 4 4 2.2.1 Precast Beams Construction and Instrumentation 6 2.2.2 Slab and Diaphragm Construction 2.3 Materials ' 2.3.1 Concrete... ' 2.3.2 Prestressing Steel 8 2.3.3 Non-Prestressed Reinforcement ° 2.4 Continuous Tests 2.4.1 Specimen 1 jjj 10 2.4.1.1 Cracking ll 2.4.1.2 Deflections ll 2.4. 1.3 Concrete Bottom Fiber Strains 12 2.4.1.4 Stirrup Strains 12 2.4.1.5 Longitudinal Bar Strains 13 2.4. 1.6 Strand Strains 14 2.4.2 Specimen 2 14 2.4.2.1 Cracking 15 2.4.2.2 Deflections 15 2.4.2.3 Concrete Bottom Fiber Strains 15 2.4.2.4 Stirrup Strains 16 2.4.2.5 Longitudinal Bar Strains 16 2.4.2.6 Strand Strains 1 - IV Page 2.4.3 Specimen 3 17 2.4.3. Cracking 17 2.4.3.2 Deflections 18 2.4.3.3 Concrete Bottom Fiber Strains 18 2.4.3.4 Stirrup Strains..... 19 2.4.3.5 Longitudinal Bar Strains 19 2.4.3.6 Strand Strains 19 2.4.4 Specimen 4 21 2.4.4.1 Cracking.... 21 2.4.4.2 Deflections 22 2.4.4.3 Concrete Bottom Fiber Strains 22 2.4.4.4 Stirrup Strains 23 2.4.4.5 Longitudinal Bar Strains 23 2.4.4.6 Strand Strains 23 2.5 Summary 24 CHAPTER 3 - TIME-DEPENDENT EFFECTS ...26 3.1 PCA Method 26 3.2 CTL Method 28 3.3 Evaluation of Time-Dependent Effects 28 3.4 Summary 32 CHAPTER 4 - SUPERIMPOSED LOAD EFFECTS 33 4.1 Introduction 33 4.1.1 Effective Strand Stress 33 4.1.2 Continuity for Superimposed Load.............. ....34 4.1.3 Flexural Cracking..... 35 4. 1.4 Web-Shear Cracking 36 4.1.5 Flexure-Shear Cracking 40 4.1.6 Ultimate Shear Strength 43 4.1.7 Flexural Capacity of Negative Moment Region 45 4.1.8 Bottom Fiber Stress Evaluation 48 4.1.9 Summary 52 CHAPTER 5 - SUMMARY AND CONCLUSIONS 54 5.1 Summary 54 5.2 Conclusions 55 5.3 Future Work 58 LIST OF REFERENCES 59 - V - Page APPENDICES Appendix A - Time-Dependent Restraint Moments 62