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Stochastic Models in Reliability Theory: Proceedings of a Symposium Held in Nagoya, Japan, April 23–24, 1984 PDF

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Krelle 235 Stochastic Models in Reliability Theory Proceedings of a Symposium Held in Nagoya, Japan, April 23-24,1984 Edited by S. Osaki and Y. Hatoyama Springer-Verlag Berlin Heidelberg New York Tokyo 1984 Editorial Board H. Albach M. Beckmann (Managing Editor) P. Dhrymes G. Fandel J. Green W. Hildenbrand W. Krelle(Managing Editor) H.P. KOnzi G.L Nemhauser K. Ritter R. Sato U. Schittko P. Schonfeld R. Selten Managing Editors Prof. Dr. M. Beckmann Brown University Providence, RI 02912, USA Prof. Dr. W. Krelle Institut fOr Gesellschafts-und Wirtschaftswissenschaften der Universitat Bonn Adenauerallee 24-42, 0-5300 Bonn, FRG Editors Prof. Shunji Osaki Department of Industrial and Systems Engineering Faculty of Engineering, Hiroshima University Higashi-Hiroshima 724, Japan Prof. Yu kio Hatoyama Faculty of Business Administration, Senshu University Kawasaki 214, Japan ISBN-13: 978-3-540-13888-4 e-ISBN-13: 978-3-642-45587-2 001: 10.1007/978-3-642-45587-2 This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned, specifically those of translation, reprinting, re-use of illustrations, broadcasting, reproduction by photocopying machine or similar means, and storage in data banks. Under § 54 of the German Copyright Law where copies are made for other than private use, a fee is payable to 'Verwertungsgesellschaft Wort". Munich. © by Springer-Verlag Berlin Heidelberg 1984 PREFACE In Japan there are many research workers who are especially inter ested in stochastic models in reliability theory. On the above back ground, it was a nice occasion for the Editors to organize the Reliabil ity Symposium with emphasis on "Stochastic Models in Reliability Theory." The Reliability Symposium was held in Nagoya, Japan, April 23-24, 1984. In the Symposium there were 14 contributions of the recent research works on stochastic models in reliability theory in Japan. We briefly sketch all the contributions by the following classifications just for conveni ence. The first three papers discuss coherent structure theory: Miyakawa considers stochastic coherent systems where the system's state can not be completely determined by the states of its components. He shows that such models will be used in identifying the failure mechanism based on failure pattern data. Ohi and Nishida propose multistate systems in which all the state spaces are not necessarily the same, but somewhat strong coherency is assumed. Nakashima and Yamato discuss multivalued output systems and su~gest the type of redundancy effective for improv ing- fail-safe characteristics of such systems. The next two papers are concerned with maintenance and replacement problems: Nakagawa summarizes seven replacement models with discrete variables. He shows that each optimal number is given by a unique solu tion to equation. Kaio and Osaki consider optimum inspection policies for a system whose failure can be detected effectively. They discuss three inspection models and give their optimum inspection policies. The following two papers discuss reliability and availability mod eling: Sugasawa and Murata investigate a two-unit standby redundant repairable system and propose two preventive maintenance policies for such a system. Kodama considers a system of consisting of two subsys tems connected in series with a single repair facility. He derives ex plicit expressions for the steady state availability and the mean time to the first system failure. Osaki and Nakamura discuss fault-tolerant computing systems: They propose a multi-processor system with a buffer. Calculating several measures numerically, they show that some measures give an optimum storage capacity of the buffer. The following two papers are concerned with software reliability modeling: Yamada and Osaki discuss nonhomogeneous error detection rate models for software reliability growth by introducing two types of er rors. They show that the model parameters can be estimated by a method IV of maximum likelihood. They also discuss the optimum release policies for such models. Ohba proposes inflection S-shaped software reliability growth modeilis and shows the applicability of the observed data. The final four papers discuss Markovian deterioration and replace ment modeling: Ohashi deals with a coherent system of n components un der jump deterioration. He considers a continuous-time replacement model for components in the coherent system with minimal repair, and in vestigates the structural properties of the optimal replacement policy. Kawai discusses an optimal ins~ection and replacement policy for con tinuous-time Markovian deterioration system. He shows a control limit rule for replacement. Ohnishi, Mine and Kawai investigate an optimal inspection and replacement policy for a discrete-time Markovian deterio ration system under imcomplete state information. They show that there exists an optimal inspection and replacement policy in the o.lass of monotonic four region-policies. Hatoyama, Fukuoka and Suzuki discuss a maintenance problem of a road-type construction. They show that the problem is formulatedusing Markovian deterioration models and an optimal policy is a simple strucured control limit policy. "We wish to express our gratitude to Dr. W.A. Mliller, Economics Editor, Lecture Notes in Economics and Mathematical Systems, for his kind advice, and to the referees who review all the contributions. We finally acknowledge the kind assistance of Professor T. Nakagawa, Meijo University, Nagoya, Japan, and Professor N. Kaio, Hiroshima Shudo Uni versity, Hiroshima, Japan, for the preparation of the symposium and the proceedings. Higashi-Hiroshima, Japan Shunji Osaki Kawasaki, Japan Yukio Hatoyama The Editors August 1984 LIST OF CONTRIBUTORS Hiroshi Fukuoka, Railway Technical Research Institute, Japanese National Railways, Tokyo 185, Japan Yukio Hatoyama, Faculty of Business Administration, Senshu University, Kawasaki 214, Japan Naoto Kaio, Department of Management Science, Hiroshima Shudo University, Hiroshima 731-31, Japan Hajime Kawai, School of Economics, University of Osaka Prefecture, Sakai 591, Japan Masanori Kodama, Department of Economic Engineering, Kyushu University, Fukuoka 812, Japan Hisashi Mine, Department of Applied Mathematics and Physics, Kyoto Uni versity, Kyoto 606, Japan Masami Miyakawa, Department of Industrial Engineering and Management, Tokyo Institute of Technology, Tokyo 152, Japan Koichi Murata, College of Industrial Technology, Nihon University, Chiba 275, Japan Toshio Nakagawa, Department of Mathematics, Meijo University, Nagoya 468, Japan Masahiro Nakamura, Department of Industrial and Systems Engineering, Hiroshima University, Higashi-Hiroshima 724, Japan Kyoichi Nakashima, Department of Electronics, Himeji Institute of Tech nology, Himeji 671-22, Japan Toshio Nishida, Department of Applied Physics, Osaka University, Osaka 565, Japan Mamoru Ohashi, Anan Technical College, Anan 774, Japan Mitsuru Ohba, Science Institute, IBM Japan, Ltd., Tokyo 102, Japan Fumio Ohi, Department of Applied Physics, Osaka University, Osaka 565, Japan Masamitsu Ohnishi, Department of Applied Mathematics and Physics, Kyoto University, kyoto 606, Japan Shunji Osaki, Department of Industrial and Systems Engineering, Hiroshima University, Higashi-Hiroshima 724, Japan Yoshio Sugasawa, College of Industrial Technology, Nihon University, Chiba 275, Japan Kazuyuki Suzuki, Department of Mathematical Science, Tokai University, Hiratsuka 259-12, Japan Shigeru Yamada, Graduate School of Systems Science, Okayama University of Science, Okayama 700, Japan Kazuharu Yamato, Department of Electronics, Himeji Institute of Tech nology, Himeji 671-22, Japan TABLE OF CONTENTS ON STOCHASTIC COHERENT SYSTEMS Masami Miyakawa 1 MULTI STATE SYSTEMS IN RELIABILITY THEORY Fumio Ohi and Toshio Nishida 12 IMPROVING FAIL-SAFE CHARACTERISTICS OF MULTIVALUED-OUTPUT SYSTEMS THROUGH THE USE OF REDUNDANCY Kyoichi Nakashima and Kazuharu Yamato 23 DISCRETE REPLACEMENT MODELS Toshio Nakagawa ANALYTICAL CONSIDERATIONS ON INSPECTION POLICIES Naoto Kaio and Shunji Osaki 53 RELIABILITY AND PREVENTIVE MAINTENANCE OF A TWO-UNIT STANDBY REDUNDANT SYSTEM WITH DIFFERENT FAILURE TIME DISTRIBUTIONS Yoshio Sugasawa and Koichi Murata 72 RELIABILITY AND MAINTAINABILITY OF A MULTI COMPONENT SERIES-PARALLEL SYSTEM WITH SIMULTANEOUS FAILURE UNDER PREEMPTIVE REPEAT REPAIR DISCIPLINE Masanori Kodama 85 PERFORMANCE/RELIABILITY MODELING FOR MULTI-PROCESSOR SYSTEMS WITH COMPUTATIONAL DEMANDS Shunji Osaki and Masahiro Nakamura 105 NONHOMOGENEOUS ERROR DETECTION RATE MODELS FOR SOFTWARE RELIABILITY GROWTH Shigeru Yamada and Shunji Osaki 120 INFLECTION S-SHAPED SOFTWARE RELIABILITY GROWTH MODEL Mitsuru Ohba 144 OPTIMAL REPLACEMENT POLICY FOR COMPONENTS IN A COHERENT SYSTEM UNDER JUMP DETERIORATION Mamoru Ohashi 163 AN OPTIMAL INSPECTION AND REPLACEMENT POLICY OF A MARKOVIAN DETERIORATION SYSTEM Hajime Kawai 177 AN OPTIMAL INSPECTION AND REPLACEMENT POLICY UNDER INCOMPLETE STATE INFORMATION: AVERAGE COST CRITERION Masamitsu Ohnishi, Hisashi Mine and Hajime Kawai 187 APPLICATION OF MARKOVIAN DECISION THEORY TO THE PROBLEM OF HIGHWAY MAINTENANCE Yukio Hatoyama, Hiroshi Fukuoka and Kazuyuki Suzuki 198 ON STOCHASTIC COHERENT SYSTEMS Masami Miyakawa Department or Industrial Engineering and Management Tokyo Institute of Technology Oh-okayama, Meguro-ku, Tokyo, Japan ABSTRACT As an idea of non-coherent systems, such systems where the system's state can not be completely determined by the states of its components are considered. This structual model will be used in identifying the failure mechanism based on failure pattern data. The'properties of such systems are also investigated. 1. INTRODUCTION For a quantitative consideration of system's.reliability and meas ures needed for reliability improvements, identification of the system's failure mechanism is essential. In general, a system failure consists of many failure modes, and the failure pattern ( i.e. the history of failure components until the system's failure ) corresponding to each failure mode should be identified at the design and testing stages. However, sometimes during the use or operation of the system, failure modes that were not anticipated or expected can emerge, or a failure mode due to an unanticipated failure pattern results. In a situation like this, a re-examination of the system's failure mechanism is neces sary, and the failure pattern data observed at that time will provide us with the useful information. We can consider "coherent structure" [2J,[3J to be a rational de terministic failure mechanism model. In this model, the cut set as a result of failure pattern can be made to correspond to a particular failure mode on the one hand, and on the other hand, assuming coherent structure for a failure mode, the relationship between the mode and a plural number of failure pattern could also be expressed. A special case of the series system model is equivalent to the competing risks model that is popularly used in the medical statistical fields [5J. Also, for the stochastic failure mechanism model, many deterioration models with a 2 number of discrete deteriorating states for the system or unit have been considered, where inter-state transition probabilities were given. Many research have been carried out relating to the inspection and re placement rule employed in this type of Markov deterioration model, where the transition probabilities are taken to be constants [8J,[10J. Furthermore, in the analysis of life data, the mixture model where sys tems having different failure modes are being mixed has been used as a failure mechanism model in contrast to the competing risks model. In this paper, for the purpose of an uniform representation of these linking failure mechanisms, the concept of "stochastic coherent structure" is introduced, and some definitions and the basic properties of the structure are shown. In addition, against this structure set ting, a methodology to identify failure mechanisms from failure pattern data will also be discussed. 2. DEFINITIONS AND PROPERTIES OF STOCHASTIC COHERENT SYSTEMS 2.1 BACKBROUND The special characteristics of coherent system model are, firstly, there exists a deterministic functional relationship between the system and components states. This is also true in the case of multi-state coherent systems [9J. Second one is monotonicity, i.e. there exist no components which exert a negative effect. Thirdly, all the components are relevant, that is to say, there are no components which are com pletely unrelated with the system state. In recent years, although research on "non-coherent" systems have been carried out [4J,[7J, their attention were mainly focused on contra dicting the second characteristic mentioned above. That is to say, it represents the case where the combination of failure states of a plural number of components exerts a positive effect on the system state. Cer tainly, according to the way how the component state is defined, the ex istence of a case of that kind seems possible. However, when the coher ent system model is applied to a realistic system, it is thought that the biggest obstacle that stands in the way would be rather the first characteristic mentioned above, i.e. the deterministic functional rela tionship. If the physical dynamics of component states and the system state can be continuously grasped, and the environmental conditions sur rounding the system can be completely understood, a physically determin istic functional relationship should exist between the two states. 3 However, in reality, these states can be grasped as discrete finite or countable states and discrimination of the states remains ambiguous. Also, a complete understanding of the environmental conditions is almost impossible. Due to this reason, a situation may arise where reproduci bility does not exist for the relationship between the components state and the system state. Accordingly, in this study, the structural model where the system state is stochastically related to the components state will be considered for the system's failure mechanism taken as a non coherent structure. 2.2 DEFINITIONS Consider a system made up of m components. To indicate the state of ith component, a binary indicator variable xi is defined, 1 if component i is functioning, o if component i is failed, for i = l,---,m. Similarly, the binary variable ~ is defined to indi cate the state of the system as follows, t if the system is functioning, ~ = 1 o if the system is failed. For ~ = (xl,---,xm) which indicate the state of the sets of com ponents, we define CO(~) = { i I xi=O } and Cl(~) = { i I xi=l }. Consider the stochastic behavior of the states of components and the system. Let { Xi(t), t~O } be a stochastic process which takes val ues in { 0, I} and the path is right-continuous and nonincreasing. That is to say, {X.(t), t>O } represents the behavior of the ith com- l - ponent. Similarly, let { ~(t), t~O } be a stochastic process which takes values in { 0, 1 } and the path is also right-continuous and non increasing. {~(t), t>O } represents the behavior of the system. Fur thermore, denote the multivariate stochastic process which represents the behavior of m components by { !(t)=(Xl(t),---,Xm(t», t~O}. In this paper, it is assumed that {~(t), t~O } depends on { !(t), t~O } in the following way. Firstly, the decrement of { ~(t), t>O } can occur only at the jump points of {!(t), t~O}. Secondly, the probability that the decrement of { ~(t), t~O } occurs at one of the jump points of { !(t), t~O } depends only on the states ~ of !(t) at the time pOint, and is independent of the history of { !(t), t~O } and its elasped time. That is to say, if we denote a jump point of { !(t), t>O } by t*, this

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