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Stainless Steel and Alloy Tool Steel PDF

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~ STAINLESS STEEL AND ALLOY TOOL STEEL Report to the President on Investigation No. TA-203-16 lhlerSection 203 of the Trade Act of 1974 USITC PUBLICATION 1975 MAY 1987 United States International Trade Commission I Washington, DC 20436 U~ITED STATES 11'.TERNATIOSAL TRADE COl\fl\llSSION COMMISSIONERS Susan Uebeler, Chairman Anne E. Brunsdale, Vice Chairman Alfred E. Eckes Seeley G. Lodwick David B. Rohr Staff assigned: Judith Zeck, Office of Investigations Nancy Fu le her, Office of Indus tries Stephanie Van Winkle, Office of Economics Chand Mehta, Office of Investigations John Kingery, Office of the General Counsel Vera Libeau, Supervisory Investigator Address all communications to Kenneth R. Mason, Secretary to the Commission United States International Trade Commission \\'ashin1ton, DC 20436 C 0 N T E N T S Page Report to the President·-..· ·---·--.. -······_:······--···-·---.. --.. ···· -............. --.. ··-···--·-···--·- 1 Views of Commissioners Eckes, Lodwick, and Rohr--···-·· 3 Views of Chairman Liebeler and Vice Chairman Brunsdale··--......... - ... -·-··. . --. ·-··-- 17 Information obtained in the investigation: Introduction----·---- A-1 Description and uses: The products-........... ______. . , ____ ,_ _. -----·--·-----·-·-·----------········. ... -....... A-1 The production process-.... ·-------------. ·····---·---··-- A-5 U.S. tariff treatment--·--------·-· -------- A-6 Previous Section 201 and 203 investigations-............................... -·····-····---·····-- A-7 Import re lief program-·······-- -----·-·---· A-9 U.S. market--···· -------·--·----·-.... --. - ............ - ......... --. -·---··· . --···-··- A·-14 Channels of distribution-··. . ·-----. ---------·-------------·-. _ A-14 Apparent consumption--··········--· . _ ........ - ........ -.--.· -·-. ··- A-15 Condi ti on of the U.S. industry-·-····· A-15 U.S. producers--·. . ····--------···-··. . ····-.. ·-··-·-·------··-.. ····---.. ····---·-·- A·.,-15 U. S . production--······. . ··--. ·-:-----------·-·---------. -·--------·--······-· . ·-· A-20 U.S. capacity and capacity utilization. . - . --. ---·--·---. - .- - A-21 U.S. producers' domestic shipments-.............. --·----·-----------·-·-···-·---- A-22 U. S . ex po rt:;· · · ....................... -·-.. - ........... - ................................. _. ........................... - ................ -.... · ····--·-· .. ·-·--.. ······-·····-- A·-2 4 U.S. producers' inventories--................................ --·-·····--. ---·----·------ A-24 U.S. producers' unfilled orders-·. ... --·---..... _ . _ ...... - ....... - .... ····--···-. - A-25 U.S. employment-........ _, ____. ... __________. . _____ ....... --·-·--·--·····---. ··------·-- A-26 Financial experience of U.S. producers: Overall stainless steel and/or alloy tool steel-····. . ····----. ------ A-28 Stainless steel sheet and strip·-·······. . _.:::. ...... ___, . __. .. ,_ __ .... _ .... -..... - A-28 Stain 1 es s s tee 1 plate--·····--·-------·--·-····--. -·---------··--......... -----·-·- A-3 1 Stain 1 es s s tee 1 bar--....... -----. ·-·····----····--------···--·---...................... _ . __ A-31 Stainless steel wire rod-········-·--.· ---··----------·---- A-34 Alloy too 1 s tee 1 products·-.. --..................... _ ..................... - ............ - ....... _ ......... - ................ _. A-3 4 Overall operations--···------. -·-------·-- -·--.----·- A-37 Financial condition of U.S. producers---·--.......................... -············-··-·- A-37 Summary of operating income-·and-·loss data-................... - . _. . _ . _____ A-39 Impact of volume, price, and costs of production on gross profit-·····------................... ______· -----·-·------ A-40 Capital expenditures···--·-............. ----···-··--·-....... - ........... _,_ .......... _ ........ __, . . -·- A-43 Research and development expenses-·-.:... A-43 Investment in productive facilities-··------·---·····-... - .... ·- A-45 U.S. producers' efforts to compete-........ --------------·--·- A-46 U.S. importers................... . . ·--·--·····----··----. --------·. .· ··-----··--.... -- A-47 Importers' end-of.:...period inventories---·- A-47 Importers' unfilled orders--·······---·--·--····------. ·-·--. ··-········-.. -·- A-47 Volume of imports-................ --------------------·----- A-48 Market penetration-·--·-·-.· ·-----·---·----·-- ........ _____ A-55 The effect of the VRAs on import data--................ A-55 Prices ............ - ..... - .......· --·--. ·---·---------·······--------·----·-·--.... _____. . _ A-58 Probable economic effect of terminating or extending import relief: Major foreign suppliers of stainless and alloy tool steel to the. United States----·····--······-·. .· ---·-·----. ······--·-. ·- A-63 Exc;hange rates--·····. . ·····---·------- A-75 Considerations under Section 202{c) of the Trade Act of 1974··-- A-79 Appendix A. Presidential Proclamation No. 5074-·-. ·-·-·---·--·--.. a-1 Appendix B. F.ederal Register notice----- . --------·--·. . ··-. ····-- a-11 ·Appendix C. List of witnesses appearing at the public hearing-···--- a-15 Appendix D. Tari ff Schedules and Quota Levels-....... _ .......... -"~-. --·-. ·······-.· ··- a-21 Appendix E. Additional tables on the condition of the U.S_. industry...:.... a-39 ii CONTENTS Appendix F. VRA coverage table and supplemental pricing tables a-53 Appendix G. Economic analysis of the probable economic effect of terminating import re 1 i e f .-............. ·····------· . ·-·-· .· -----.............. ·. ............. --. ------·------....... a-5 7 Appendix H. Summary of exempted products and requests for exemptions-........ .. .......... _._ _ ._ . _,, . _____. ................... ·--·-. -- -. -. ·--- a-85 Tables 1. Stainless steel and alloy tool steel: U.S. shipments, imports, and apparent consumption, by quantity, 1983-86---- A-16 2. Stainless steel and alloy tool steel: U.S. shipments, imports, and apparent consumption, by value, 1983-86--·---· A·-17 3. Stainless steel and alloy tool steel: U.S. production, by types, 198 3-86-............ ---·--·- ----------·---·------- A-21 4. Stainless steel and alloy tool steel: U.S. producers' practical capacity and capacity utilization, 1983-86--.--------·----- A-22 5. Stainless steel and. alloy tool steel: U.S. producers' domestic shipments, by types, 1983-86----~ A-23 6. Stainless steel and alloy tool steel: U.S. exports, by types, 1983-86--·----. --. ·-··"-''"'""--------·--·-·-. - ..... - . ________. . ,_. ___ A-24 7. Stainless steel and alloy tool steel: U.S. producers' end-of-period inventories, and as a share of shipments, 1983-86- A-25 8. Stainless steel and alloy tool steel: U.S. produc.ers '· end--of- period unfilled orders, 1983-86 A-26 9. Stainless steel and alloy tool steel: Average number of production and related workers, 1983-86---·--- A-26 10. Stainless steel and alloy tool steel: Number of hours worked by production and related workers in U.S. establishments in which products are produced, 1983-86--. --------- A-27 11. Stainless steel and alloy tool steel: Average hourly wage of production and related workers, 1983-86---------- A-27 12. Stainless steel and alloy tool steel: Hours worked per ton of output ~f production and related workers in U.S. establishments in which products are produced, 1983-86------------- A-28 13. Stainless steel and alloy tool steel: Income-and-loss data of 19 U.S. producers on their operations, 1983-86-·--··. . -·--------- A-29 14. Stainless steel sheet and strip: Income-and-loss data of 10 U.S. producers on their operat.ions, 1983-86------ A-30 15. Stainless steel plate: Income-and-loss data of 7 U.S. producers on their operations, 1983-86-----------------· A-32 16. Stainless steel bar: Income-and-loss data of 8 U.S. producers on their operations, 1983-86-- A-33 17. Stainless steel wire rod: Income-and-loss data of 5 U.S. producers on their operations, 1983-86-·. . A-35 18. Alloy tool steel: Income-and-loss data of 12 U.S. producers on their operations, 1983-86 A-36 19. Stainless steel and alloy tool steel: Income-an.d-loss data of 17 U.S. producers on their overall or divisional operations, 1983-86--·-"""'""_ ____, __ . -· ... ---- A-38 20. Stainless steel and alloy tool steel: Selected balance sheet data and financial ratios of 17 U.S. producers on their overall or divisional operations, as of the end of accounting years 1983-86---. -· . ·---..... _____ .,_____ ................... ________ A--39 iii CONlENTS Tables---. continued 21. Ratios of ppe~ating ~ncome or (loss) to .net sale~ for all manufacturing. firms,. all producers o.f durable goods. •. and. ...,- : producers of the. stainl.ess steel and allqy too steel pr:ogµcts subject to this i!'lvestigati,on. 1983.,.-86::-.... - A-40 22. Stainless steel and alloy tool steel: Effect of volume of shipments, price, and cost of production increases or (decreases) on gross profit between 1983 and 1986-. ·-----···-·----····-·. ..... - . --. __ _ A-41 23. Stainless steel and alloy tool steel: Increases or (decreases) in gross.profit between 1983 .and 1996 due tp volume, .price, and cost of production changes. · ·· .. · ' . _ . · · : A-42 24. Stainless steel and.alloy .tool steel: .Capital expendi.tures -l:>Y. I - ••. U.S. producers, by products, 1983-86--. __,_ ________ A-44 25. Stainless steel and alloy tool steel: Research and development expenses by U.S. producers, by products, 1983-86-·-· . -·------- A-45 26. Stainless steel and alloy tool steel: Investment in productive facilities by U.S. producers, by products, 1983-86---.- ----- A-46 27. Stainless steel and alloy tool ·steel: U.S. importers' end-of- period inventories, 1983-86-. ___ _ A-47 28. Stainless steel and alloy tool steel: U.S. importers' end-of- period unfi lied orders, 1983-86-.· -·--- A-48 29. Stainless steel and alloy tool steel: U.S. imports for consumption, by principal sources, 1983-86-. ___· - ------ A-49 30. Stainless steel sheet and strip: U.S. imports for consumption, by principal sources, 1983-86-·. .- -----· A-50 31. Stainless steel plate: U.S. imports for consumption, by principal sources, 1983-86--- ....· -----------··--------· A-51 32. Stainless steel bar: U.S. imports for consumption, by principal sources, 1983-86-·-.· -----·------------- A-52 33. Stain less steel wire rod: U.S. imports for consumption, by principal sources, 1983-86-·-····-------------------- A-53 34. Al loy tool steel: U.S. imports for consumption, by principal sources, 1983-86-···. .· ·-----·------------------- A-54 35. Stainless steel and alloy tool steel: Market penetration of imports, by quantity and ,by product, 1983-86-···------···------ A-56. 36. Stainless steel and alloy tool steel: Market penetration of imports by value and by product, 1983-86---. ----------- A-56 37. Stainless steel and alloy tool steel: Average prices of U.S.-produced products, by product groupings and by quarters, 1983-86---·-·-0""--'"''" , ___, ,,_,,_,_ ·--- ----· A-59 38. Stainless steel and alloy tool steel production, capacity, and capacity utilization for certain foreign producing countries, 1984-86--.. A-63 39. Indexes of the nominal and real exchange rates between the U.S. dollar and the British pound, French franc, Japanese yen, Korean won, Mexican peso, Spanish peseta, Swedish krona, and West German deutsche mark, by quarters, January 1983-December 1986- . ·- A-76 iv CONTENTS Tables-continued 40. Estimated effects on consumers of terminating import telief for stainless steel and alloy tool steel products from non-VRA imports, 1986---- ·····-··----····--·---· A-03 Estimated effects on consumers of terminating import relief for total imports of stainless steel and alloy tool steel products, 1986-··---·----------· -------- ------ ---·· . --·- A-83 Note.-Information .that would reveal the confidential 9perations of indiv.idual concerns may not be published and therefore has been deleted from ~~~s report. Such deletions are indicated by asterisks. REPORT TO THE PRESIDENT INVESTIGATION NO. TA-203-16 STAINLESS STEEL AND ALLOY TOOL STEEL U.S. International Trade Commission f'\ay 15, 1987 . To the President: In accordance with section 203(i)(3) of the Trade Act of 1974 (19 U.S.C. 2253(i)(3)), the United States International Trade Commission herein reports the results of an investigation concerning stainless steel and alloy tool steel. Chairman Liebeler and Vice Chairman Brunsdale provide advice on the probable economic effect of terminating import relief provided to domestic producers of certain stainless steel and alloy tool steel products. They also provide advice on the considerations set forth in section 202(c) of the Trade Act of 1974. Commissioner Eckes advises the President that termination of the import relief program with respect to stainless steel sheet and strip, and stainless steel plates, would not h~ve an adverse effect on the domestic industries producing those products, assuming the continued administration of voluntary restraint agreements at present levels. He also advises that termination of the import relief program would have an adverse effect on the industries producing stainless steel bars, stainless steel wire rod, and alloy tool steel. Commissioner Lodwick advises the President that termination of the relief program with respect to stainless steel sheets and strip, and stainless steel plates would not have an adverse effect, assuming the continued administration of the voluntary restraint agreements at present levels. He also advises that termination of the 201 relief would have an adverse effect on the industries producing stainless steel bars, stainl~ss steel wire rod, and alloy tool steel. 2 Commissioner Rohr advises the Pre~ident.that with respect to stainle~s steel sheets and strip, and stainless steel plates, termination of the import relief program would not have a significant adverse economic effect on the industries producing these products, assuming the continued administration of the voluntary restraint agreements at present levels. With respect to stainless steel bars and stainless steel wire rod, termina.tion or the import relief program would ~ave a significant adverse economic impact on the industries producing these products. With respect to alloy tool steel, Commissioner Rohr advises that while termination of the imp0rt relief program would have some adverse economic effects on the operation of the industry, he finds little indication that firms in this industry havf' any significant plans to use any further period of relief to further adjust to import competition. The Commission instituted this investigation on January 27, 1987, following receipt of a petition filed by t:1e Specialty Steel Industry of the United States (SSIUS) and the United Steelworkers of America (AFL-CIO}, requesting that the Commission institute an investigation in order that it might advise the President of its judgment as to the probable economic effect on the domestic specialty steel industries ·of the termination of the import relief provided to the specialty steel industries by Presidential Proclamation 5074. Public notice of the investigation and headng was given by posting copies of the notice at the office of the -Secretary, U.S. International Trade Commission, Washington, DC, and by P,ublishing the notice in the Federal Register of February 4, 1987 (52 F.R. 3501). A public hearing was held in connection with this investigation on April 2, 1987, in Washington, DC. All interested persons were afforded an opportunity to be present, to present evidence, and to be heard. The information in this report was obtained from field work, questionnaires sent to domestic producers and importers, the Commission's files, other government agencies, briefs filed by interested parties, and 3 VIEWS OF COMMISSIONERS ALFRED ECKES, SEELEY G. LODWICK, AND DAVID B. ROHR The purpose of this investigation is to provide advice to the President concerning the probable economic effect of termination of the import relief program provided to certain specialty steel industries under Presidential Proclamation 5074 (Proclamation) . This is not the first time the Commission has conducted investigations of these industries. The Commission has conducted five prior investigations under sections 201 or 203 of the Trade Act of 1974 and many investigations under title VII. Also, as part of its responsibilities under the Proclamation, the Commission has closely monitored the progress of these industries and the effect of imports on this progress since the imposition of import relief. The current import relief program has been in effect since July, 1983, following a section 201 investigation conducted by the Commission at the request of the United states Trade ·Representative (USTR) • .!f In that investigation, the Commission determined that imports were a substantial cause of serious .!/ The request was made as the result of an investigation of certain unfair trade practices conducted by USTR under section 301. 4 injury to domestic industries producing stainless steel sheet and strip, plate (flat products), bar, and wire rod (long products), and alloy tool steel products. The relief provided under the Proclamation included tariffs on the flat products that have been progressively reduced from 8 percent and 10 percent respectively, to the current level of 4 percent, and tonnage qliotas on the long products and on alloy tool steel products that have increased annually by 3 percent._!/ The nature and extent of import relief provided to the industries under the Proclamation has changed, however, since the program began. In September, 1984, the President adopted a national policy for the steel industry, directing the USTR to negotiate voluntary restraint arrangements (VRA's) with respect to the importation of various steel products.~ These VRA's include a variety of steel products with varying degrees of specificity. Some of these arrangements extend to products which would otherwise be covered by the import relief program which is the subject of this investigation, and substantially alter the coverage for some products under the Proclamation. In some ..!/ The Proclamation provided for a number of exemptions for specific products from import relief. To the extent that exemptions are sought for products covered by our recommendation for extension of relief, we do not find it appropriate to provide for further exemptions (either on a product or country-of-origin basis). ~ In negotiating these arrangements, USTR apparently decided that VRA's are equivalent to OMA's for the purpose of sec. 203(e).

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