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SS521-AA-MAN-010 Diving and Manned Hyperbaric Systems - Safety Cert Manual PDF

334 Pages·2004·1.72 MB·English
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Preview SS521-AA-MAN-010 Diving and Manned Hyperbaric Systems - Safety Cert Manual

SS521-AA-MAN-010 REVISION 01 0910-LP-102-3706 U.S. NAVY DIVING AND MANNED HYPERBARIC SYSTEMS SAFETY CERTIFICATION MANUAL THIS DOCUMENT SUPERCEDES: SS521-AA-MAN-010 dated October 1987 DISTRIBUTION STATEMENT A: THIS DOCUMENT HAS BEEN APPROVED FOR PUBLIC RELEASE AND SALE; ITS DISTRIBUTION IS UNLIMITIED. PUBLISHED BY DIRECTION OF COMMANDER, NAVAL SEA SYSTEMS COMMAND MAY 2004 THIS PAGE INTENTIONALLY LEFT BLANK SS521-AA-MAN-010 LIST OF EFFECTIVE PAGES Date of Original pages is: 19 MAY 2004 Original O Total Number of pages in this publication is 334 consisting of the following: Page Change Page Change Number Number Number Number Title Page............................................... O D-1 through D-2.................................... O List of Effective Pages......................... O E-1 through E-18.................................. O Change Record..................................... O F-1 through F-8..................................... O Forward.................................................. O G-1 through G-6 ................................... O i through xx............................................ O H-1 through H-38.................................. O 1-1 through 1-6..................................... O I-1 through I-44..................................... O 2-1 through 2-30................................... O J-1 through J-8...................................... O 3-1 through 3-30................................... O K-1 through K-8 .................................... O 4-1 through 4-4..................................... O L-1 through L-4..................................... O 5-1 through 5-8..................................... O BIBLIOGRAPHY-1 through BIBLIOGRAPHY-10............................. O 6-1 through 6-6..................................... O GLOSSARY-1 through A-1 through A-10.................................. O GLOSSARY-8....................................... O B-1 through B-42.................................. O INDEX-1 through INDEX-10............... O C-1 through C-6.................................... O THIS PAGE INTENTIONALLY LEFT BLANK SS521-AA-MAN-010 RECORD OF CHANGES CHANGE DATE TITLE OR BRIEF ENTERED BY NO. DESCRIPTION THIS PAGE INTENTIONALLY LEFT BLANK THIS PAGE INTENTIONALLY LEFT BLANK SS521-AA-MAN-010 TABLE OF CONTENTS CHAPTER 1 - GENERAL INFORMATION 1-1 Introduction....................................................................................................................... 1-1 1-2 Standard Navy Syntax Summary.................................................................................. 1-3 1-3 Purpose............................................................................................................................. 1-3 1-4 Scope and Applicability.................................................................................................. 1-4 1-5 Class Certification of Diver Worn Equipment.............................................................. 1-5 1-6 System Certification Procedure .................................................................................... 1-5 CHAPTER 2 - THE SYSTEM CERTIFICATION PROCESS 2-1 Introduction....................................................................................................................... 2-1 2-2 Application for System Certification.............................................................................. 2-1 2-2.1 Scope of Certification (SOC)...................................................................................... 2-3 2-2.2 Milestone Event Schedule (MES).............................................................................. 2-5 2-2.3 Initial Certification Pre-Survey Outline Booklet (PSOB)........................................ 2-7 2-2.4 Recertification/Continuance of Certification Pre-Survey Outline Booklet........... 2-9 (PSOB) 2-2.5 Supplemental Certification Documentation............................................................ 2-10 2-2.5.1 Certification Scope Notebook............................................................................... 2-10 2-2.5.2 Mission Configuration Matrix................................................................................ 2-11 2-3 Negotiation..................................................................................................................... 2-11 2-4 Submission of Supporting Documentation................................................................ 2-12 2-5 Review and Approval of Supporting Documentation............................................... 2-13 2-6 On-Site Survey.............................................................................................................. 2-13 2-6.1 Survey Team Personnel........................................................................................... 2-14 2-6.2 Objective Quality Evidence (OQE).......................................................................... 2-14 2-6.3 Survey Coverage ....................................................................................................... 2-14 2-6.4 Preparation for Survey.............................................................................................. 2-15 2-6.5 Survey Guidelines...................................................................................................... 2-16 2-6.6 On-site Material Surveys/Audits at Fabrication Facilities.................................... 2-16 2-7 System Certification Survey Cards............................................................................. 2-17 2-8 Examples of Common System Certification Survey Cards.................................... 2-20 2-9 Operational Demonstration.......................................................................................... 2-22 2-10 Issuance of Certificate................................................................................................ 2-23 2-11 Tenure of Certification................................................................................................ 2-23 2-11.1 Termination or Suspension of System Certification........................................... 2-23 2-11.1.1 Termination of Certification................................................................................. 2-23 2-11.1.2 Suspension of Certification................................................................................. 2-23 2-11.1.3 Conditions for Termination or Suspension....................................................... 2-24 2-11.2 Sustaining System Certification............................................................................. 2-24 2-11.2.1 Design Changes and Alterations ....................................................................... 2-24 2-11.2.2 Repairs and Maintenance................................................................................... 2-25 i SS521-AA-MAN-010 2-11.2.3 Periodic Inspection and Operations .................................................................. 2-25 2-11.2.4 Operating Limits.................................................................................................... 2-26 2-11.2.5 Unusual Situations ............................................................................................... 2-26 2-11.3 Continuation of System Certification.................................................................... 2-26 2-11.4 Recertification........................................................................................................... 2-26 2-11.5 Extension of Certification........................................................................................ 2-26 2-12 Transfer of System Custody...................................................................................... 2-27 2-12.1 Temporary Transfer of Custody............................................................................ 2-27 2-12.2 Permanent Transfer of Custody............................................................................ 2-28 2-13 Responsibility for Certification Costs ....................................................................... 2-29 2-14 Disposition of Diving Equipment............................................................................... 2-29 CHAPTER 3 – INITIAL CERTIFICATION 3-1 Introduction....................................................................................................................... 3-1 3-2 Design Review Information............................................................................................ 3-1 3-2.1 System Scope of Certification (SOC)....................................................................... 3-2 3-2.2 Milestone Event Schedule (MES).............................................................................. 3-3 3-2.3 Pre-Survey Outline Book (PSOB)............................................................................. 3-3 3-2.4 Summary Description of the Diving System............................................................ 3-3 3-2.5 Subsystem Descriptions ............................................................................................. 3-3 3-2.6 Design Parameters...................................................................................................... 3-3 3-2.7 Design Analysis............................................................................................................ 3-4 3-2.7.1 Design Calculations.................................................................................................. 3-5 3-2.7.2 Stress Analysis.......................................................................................................... 3-5 3-2.7.3 Design Verification.................................................................................................... 3-7 3-2.8 System Drawings......................................................................................................... 3-7 3-2.9 Operability and Maintainability Criteria and Procedures........................................ 3-8 3-2.9.1 Operability Analysis.................................................................................................. 3-8 3-2.9.2 Maintainability Analysis............................................................................................ 3-8 3.2.9.3 Operating and Emergency Procedures................................................................. 3-8 3-2.9.4 Maintenance Procedures ........................................................................................ 3-9 3-2.10 Justification of Materials ........................................................................................... 3-9 3-2.11 Toxic and Flammable Materials Data................................................................... 3-11 3-2.12 Hyperbaric Chamber Vacuum Data...................................................................... 3-11 3-2.13 Hazard Analysis....................................................................................................... 3-11 3-3 Fabrication and Assembly............................................................................................ 3-12 3-3.1 Controlled Work Procedures.................................................................................... 3-13 3-3.2 Process Instructions.................................................................................................. 3-13 3-3.3 Welding Procedures.................................................................................................. 3-13 3-3.4 Brazing Procedures................................................................................................... 3-14 3-3.5 Tube Flaring and Flanging Procedures.................................................................. 3-15 3-3.6 Assembly Procedures ............................................................................................... 3-15 3-3.7 Cleaning Procedures................................................................................................. 3-15 3-3.8 Quality Assurance Procedures/Inspections for Contractual Work..................... 3-16 3-3.9 Personnel Qualifications........................................................................................... 3-16 ii

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