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Spherical and fibrous filler composites PDF

299 Pages·2016·10.642 MB·English
by  MittalVikas
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Editedby VikasMittal SphericalandFibrousFillerComposites EditedbyVikasMittal Spherical and Fibrous Filler Composites Editor AllbookspublishedbyWiley-VCHare carefullyproduced.Nevertheless,authors, Dr.VikasMittal editors,andpublisherdonotwarrantthe DepartmentofChemicalEngineering informationcontainedinthesebooks, ThePetroleumInstitute includingthisbook,tobefreeoferrors. AbuDhabi Readersareadvisedtokeepinmindthat UAE statements,data,illustrations,procedural detailsorotheritemsmayinadvertently beinaccurate. LibraryofCongressCardNo.:appliedfor BritishLibraryCataloguing-in-Publication Data Acataloguerecordforthisbookisavail- ablefromtheBritishLibrary. Bibliographicinformationpublishedbythe DeutscheNationalbibliothek TheDeutscheNationalbibliothek liststhispublicationintheDeutsche Nationalbibliografie;detailed bibliographicdataareavailableonthe Internetat<http://dnb.d-nb.de>. ©2016Wiley-VCHVerlagGmbH&Co. KGaA,Boschstr.12,69469Weinheim, Germany Allrightsreserved(includingthoseof translationintootherlanguages).Nopart ofthisbookmaybereproducedinany form – byphotoprinting,microfilm,or anyothermeans – nortransmittedor translatedintoamachinelanguage withoutwrittenpermissionfromthe publishers.Registerednames,trademarks, etc.usedinthisbook,evenwhennot specificallymarkedassuch,arenottobe consideredunprotectedbylaw. PrintISBN:978-3-527-33457-5 ePDFISBN:978-3-527-67025-3 ePubISBN:978-3-527-67024-6 MobiISBN:978-3-527-67023-9 oBookISBN:978-3-527-67022-2 CoverDesign SchulzGrafik-Design, Fußgönheim,Germany Typesetting SPiGlobal,Chennai,India PrintingandBinding Printedonacid-freepaper V Contents ListofContributors XIII Preface XVII 1 Nanoparticle-andNanofiber-BasedPolymerNanocomposites:An Overview 1 MuthukumaraswamyRangarajVengatesanandVikasMittal 1.1 Introduction 1 1.2 Nanoparticles 2 1.2.1 SynthesisofNanoparticles 2 1.3 FibrousNanomaterials 3 1.3.1 Self-AssemblyMethod 3 1.3.2 ElectrospinningMethod 4 1.3.3 MiscellaneousMethods 6 1.3.3.1 ChemicalVaporDepositionMethod(CVD) 6 1.3.3.2 ThermalEvaporation 7 1.4 Nanoparticle-ReinforcedPolymerNanocomposites 7 1.4.1 EffectofSizeandDispersionofNanoparticlesinPolymer Matrices 7 1.4.2 InfluenceofNanoparticlesontheThermalPropertiesofPolymer Nanocomposites 8 1.4.3 InfluenceofNanoparticlesontheMechanicalPropertiesof Polymers 9 1.4.4 ElectricalPropertiesofNanoparticle-ReinforcedPolymer Nanocomposites 11 1.4.5 ApplicationofNanoparticle-ReinforcedPolymer Nanocomposites 13 1.4.5.1 Coatings 13 1.4.5.2 SeparationandPurification 14 1.4.5.3 Biomedical 15 1.5 Fibrous-Nanomaterial-BasedPolymerNanocomposites 16 1.5.1 Natural-Fiber-ReinforcedPolymerNanocomposites 16 1.5.1.1 MechanicalandThermalPropertiesofNatural-Fiber-Reinforced PolymerNanocomposites 17 VI Contents 1.5.2 MetalandMetalOxideFibrousNanomaterial–ReinforcedPolymer Nanocomposites 18 1.5.2.1 ElectricalPropertiesofMetalandMetalOxide Nanowire–ReinforcedPolymerNanocomposites 18 1.5.3 Vapor-GrownCarbonNanofiber(VGCNF)-ReinforcedPolymer Nanocomposites 20 1.5.3.1 EffectofVGCNFsonThermalandMechanicalPropertiesofPolymer Nanocomposites 21 1.5.3.2 EffectofVGCNFsonElectricalPropertiesofPolymer Nanocomposites 21 1.5.4 ApplicationsofFibrous-Nanomaterial-BasedPolymer Nanocomposites 24 1.5.4.1 BiomedicalApplications 24 1.5.4.2 ElectromagneticInterface(EMI)ShieldingApplication 26 ListofAbbreviations 27 References 28 2 FabricationandSurfaceCharacterizationofSphericalFlyAsh Particle–ReinforcedEpoxyResin 39 ShahadIbraheem,SheilaDevasahayam,OwenStandard,and SriBandyopadhyay 2.1 Introduction 39 2.1.1 FlyAsh 39 2.1.2 ColorofFlyAsh 41 2.1.3 AdvantagesofFlyAsh 41 2.1.4 SourcesofFlyAsh 42 2.1.5 PhysicalandChemicalProperties 42 2.1.5.1 PhysicalProperties 42 2.1.5.2 ChemicalProperties 43 2.2 MatrixMaterialforPolymerMatrixCompositesPMCs 46 2.2.1 EpoxyResins 46 2.2.2 CuringofEpoxyResin 47 2.2.3 PropertiesofEpoxyResins 49 2.2.4 Applications 49 2.3 ExperimentalFabrication:DoughPreparedforExperimentPart 49 2.3.1 EpoxyResin 49 2.3.2 FlyAsh 50 2.3.3 FabricationofEpoxy–FlyAshComposites 50 2.3.4 Casting 51 2.3.5 Curing 51 2.3.6 MaterialsComposition 51 2.4 TestingandCharacterization 52 2.4.1 SecondaryIonMassSpectrometry(SIMS) 52 2.4.1.1 AdvantagesofSIMSTechnique 53 2.4.1.2 LimitationsofSIMS 54 Contents VII 2.4.1.3 Epoxy–FlyAshCompositeSamplePreparationforUseinSIMS 54 2.4.1.4 Energy-DispersiveX-RaySpectrometry(EDS) 54 2.5 ThisResearch(DonebytheAuthors) 57 2.5.1 10%FA–EpoxyMaterial 57 2.5.2 EDSfor10%FA-EpoxyComposite 58 2.5.3 SIMSfor50wt%FA–EpoxyComposite 59 2.5.4 EDSfor50%FA–EpoxyComposite 60 2.6 Conclusions 61 Acknowledgment 64 References 64 3 Morphology,Structure,andPropertiesofCarbonFiber–Polyamide Composites 67 LinSangandZhiyongWei 3.1 Introduction 67 3.2 Experiments 69 3.2.1 Materials 69 3.2.2 PreparationofComposites 69 3.2.2.1 PA/CFCompositePreparation 69 3.2.2.2 PA/KCFCompositePreparation 69 3.2.2.3 PA/Toughener/CFCompositePreparation 69 3.2.3 Characterization 70 3.2.3.1 MechanicalTesting 70 3.2.3.2 ScanningElectronMicroscopy 70 3.2.3.3 DifferentialScanningCalorimetry 70 3.2.3.4 X-RayDiffraction 71 3.2.3.5 PolarizedOpticalMicroscopy 71 3.2.3.6 ThermogravimetricAnalysis 71 3.2.4 MechanicalProperties,Crystallization,andMeltingBehaviorsof Carbon-Fiber-ReinforcedPA6Composites 71 3.2.4.1 MechanicalProperties 71 3.2.4.2 SurfaceMorphology 72 3.2.4.3 NonisothermalCrystallizationBehavior 73 3.2.4.4 SubsequentMeltingBehavior 75 3.2.4.5 CrystallineStructureandSpheruliticMorphology 76 3.2.4.6 ThermalStability 77 3.2.5 MechanicalPropertiesandNonisothermalCrystallizationof Carbon-Fiber-ReinforcedPA6CompositesTreatedwithCoupling Agents 79 3.2.5.1 SurfaceMorphologyofTreatedCF 79 3.2.5.2 MechanicalProperties 79 3.2.5.3 SurfaceMorphology 81 3.2.5.4 NonisothermalCrystallizationBehavior 82 3.2.5.5 SubsequentMeltingBehavior 83 3.2.5.6 CrystallineStructureandSpheruliticMorphology 84 VIII Contents 3.2.5.7 ThermalStability 86 3.2.6 MechanicalPropertiesandNonisothermalCrystallizationof Carbon-Fiber-ReinforcedPA6CompositesToughenedbyMaleated Elastomers 87 3.2.6.1 MechanicalProperties 87 3.2.6.2 SurfaceMorphology 89 3.2.6.3 NonisothermalCrystallizationBehavior 91 3.2.6.4 SubsequentMeltingBehavior 92 3.2.6.5 CrystallineMorphologyandStructure 93 3.2.6.6 ThermalStability 94 3.3 Conclusion 97 Acknowledgments 98 References 98 4 Natural-Fiber-ReinforcedPolymerComposites 101 OmidNabinejadandSujanDebnath 4.1 Introduction 101 4.2 OverviewofNaturalFibersfromPlantResources 102 4.2.1 AdvantagesofNaturalFibers 102 4.2.2 DisadvantagesofNaturalFibers 103 4.2.3 ChemicalConstituentsofNaturalFibers 104 4.2.4 PropertiesofNaturalFibers 105 4.2.5 SurfaceTreatment 107 4.2.5.1 PhysicalTreatment 107 4.2.5.2 ChemicalTreatment 107 4.3 Natural-FiberComposites 110 4.3.1 ProcessingofNaturalFiberComposites(NFCs) 110 4.3.2 MechanicalPerformanceofNaturalFiberComposites(NFCs) 111 4.3.2.1 TensileProperties 112 4.3.2.2 FlexuralProperties 112 4.3.2.3 ImpactProperties 113 4.3.2.4 DynamicMechanicalPerformance 114 4.3.3 ThermalStabilityofNaturalFiberComposites(NFCs) 114 4.3.3.1 ThermalDegradationofFibers 115 4.3.3.2 ThermalDegradationofComposites 117 4.3.4 MoistureAbsorptionofNaturalFiberComposites(NFCs) 117 4.3.5 TribologicalPerformanceofNaturalFiberComposites(NFCs) 119 4.4 Conclusion 120 References 121 5 Natural-Fiber-ReinforcedEpoxyandUSPResinComposites 127 MunusamyKesavaandKannaiyanDinakaran 5.1 Introduction 127 5.2 ClassificationofNaturalFibers 128 5.3 Natural-Fiber-ReinforcedEpoxyResinComposites 129

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