Sour Gas and Related Technologies Scrivener Publishing 100 Cummings Center, Suite 541J Beverly, MA 01915-6106 Publishers at Scrivener Martin Scrivener ([email protected]) Phillip Carmical ([email protected]) Sour Gas and Related Technologies Edited by Ying (Alice) Wu Sphere Technology Connection, Canada John J. Carroll Gas Liquids Engineering, Canada and Weiyao Zhu University of Science & Technology Beijing, China Scrivener ©WILEY Copyr©i g2h0Ьtу1S 2c rivPeunЬe!riL sLhCAi.lnr lgi grhetsse rved. Co-puЫiЬsуJh oehWdni l&e Syo nIs,nH co.b okNeenwJ, e rasneSdyc ,r ivPeunЫeirs hing LLCS,a lMeams,s achusetts. PuЫisshiemdu ltainnCe aonuasdlay. 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Wilaelysp ou iЫsshi etboso ski nаv arioefeet lcyt rfoonrimcSa otmsce.o nttehnaatpt p eianr s primnatyn oЬtеa vaiilnea lЫeec tfroornmFiaoctmr so .rn ef oirmaabtoi uWotinl peryo ducts, visoiutwre b s iattwew w.wyi.lceom. Fomro r ienformaaobtuitco rnSi vpernoedrpu elcatvssie sw iwtw.s rcivenerpuЬlishing.com. Illus оtпrfr aotcniotov dneerp iitcnetcrsta ioosfnt ecme lilntsth one a noЬiomfaottrie srsiuael s engineering. Covedre sЬiуgК nr Hiasc kerott Libraryon gorfe sClsgo iCnagt-ain-PuDЫait:ca ation ISBN-1048:1 40--0470-9 ISBN-1437:0 -997488-104--9 Pridn tien thte aUtneimste eordfi cSAa 109 8 7 6 5 4 3 2 1 Contents Preface xiii Introduction xiv Part 1: Data: Experiments and Correlation 1. Equilibrium Water Content Measurements for Acid Gas at High Pressures and Temperatures 3 Francis Bernard, Robert A. Marriott, and Binod R. Girt 1.1 Introduction 4 1.2 Experimental 6 1.3 Recent Results and Modelling 10 1.3.1 Partitioning of Hydrogen Sulfide (H S Solubility in Water) 11 2 1.3.2 Partitioning of Water (Water Content in H S) 15 2 1.3.3 Discussion of Results 16 1.4 Conclusions 19 References 19 2. Comparative Study on Gas Deviation Factor Calculating Models for C0 Rich Gas Reservoirs 21 2 Nan Zhang, Xiao Guo, Qiang Zhang, Rentian Yan, and Yan Ran 2.1 Introduction 22 2.2 Deviation Factor Correlations 22 2.2.1 Empirical Formulas 23 2.2.1.1 Dranchuk-Purvis-Robinsion (DPR) Model 23 2.2.1.2 Dranchuk-Abu-Kassem (DAK) Model 24 2.2.1.3 Hall-Yarborough (HY) Model 24 vi CONTENTS 2.2.1.4 Beggs and Brill (BB) Model 25 2.2.1.5 Sarem Model 25 2.2.1.6 Papay Model 25 2.2.1.7 Li Xiangfang (LXF) Model 25 2.2.1.8 Zhang Guodong Model 26 2.2.2 Correction Methods 26 2.2.2.1 Guo Xuqiang Method 27 2.2.2.2 Carr-Kobayshi-Burrows Correction Method 27 2.2.2.3 Wiehert-Aziz Correction Method 27 2.3 Model Optimization 28 2.4 Conclusions 34 References 35 3. H S Viscosities and Densities at High-Temperatures 2 and Pressures 37 Binod R. Girt, Robert A. Marriott, and Pierre Blais 3.1 Introduction 38 3.2 Experimental 39 3.3 Results and Discussion 41 3.4 Conclusions and Outlook 46 3.5 Acknowledgement 47 References 47 4. Solubility of Methane in Propylene Carbonate 49 Fang-Yuan ]ou, KurtA.G. Schmidt, and Alan E. Mather 4.1 Introduction 49 4.2 Results and Discussion 50 4.3 Nomenclature 54 4.4 Acknowledgement 54 References 54 Part 2: Process 5. A Holistic Look at Gas Treating Simulation 59 Nathan A. Hatcher, R. Scott Alvis, and Ralph H. Wetland 5.1 Introduction 60 5.2 Clean Versus Dirty Solvents: Heat Stable Salts 61 CONTENTS Vll 5.2.1 C0 Removal Using MEA, and 2 MDE A Promoted With Piperazine 67 5.2.2 Piperazine-promoted MDEA in an Ammonia Plant 68 5.2.3 Post-combustion C0 Capture 70 2 5.2.4 LNG Absorber 74 5.3 Summary 77 6. Controlled Freeze Zone™ Commercial Demonstration Plant Advances Technology for the Commercialization of North American Sour Gas Resources 79 R.H. Oelfke, R.D. Oenton, and J.A. Valencia 6.1 Introduction - Gas Demand and Sour Gas Challenges 80 6.2 Acid Gas Injection 80 6.3 Controlled Freeze Zone™ — Single Step Removal of C0 and H S 81 2 2 6.4 Development Scenarios Suitable for Utilizing CFZ™ Technology 84 6.5 Commercial Demonstration Plant Design & Initial Performance Data 86 6.6 Conclusions and Forward Plans 89 Bibliography 89 7. Acid Gas Dehydration - A DexPro™ Technology Update 91 Jim Maddocks, Wayne McKay, and Vaughn Hansen 7.1 Introduction 91 7.2 Necessity of Dehydration 92 7.3 Dehydration Criteria 94 7.4 Acid Gas - Water Phase Behaviour 96 7.5 Conventional Dehydration Methods 99 7.5.1 Desiccant Adsorption 100 7.5.2 Desiccant Absorption 100 7.5.3 Separation Based Processes 103 7.5.4 Avoidance Based Processes 103 7.5.5 Thermodynamic/Refrigerative Based Processes 103 7.6 Development of DexPro 107 7.7 DexPro Operating Update 112 7.8 DexPro Next Steps 113 viii CONTENTS 7.9 Murphy Tupper - 2012 Update 113 7.10 Acknowledgements 115 8. A Look at Solid C0 Formation in Several High C0 2 2 Concentration Depressuring Scenarios 117 James van der Lee, John J. Carroll, and Marco Satyro 8.1 Introduction 117 8.2 Methodology 118 8.3 Thermodynamic Property Package Description 118 8.4 Model Configuration 119 8.5 Results 121 8.6 Discussion 124 8.6.1 20 bar 124 8.6.1.1 Vapour Blow Down 124 8.6.1.2 Liquid Blow Down 125 8.6.2 40 bar 125 8.6.2.1 Vapour Blow Down 125 8.6.2.2 Liquid Blow Down 125 8.6.3 60 bar 125 8.6.3.1 Vapour Blow Down 125 8.6.3.2 Liquid Blow Down 127 8.7 Conclusions 127 References 128 Part 3: Acid Gas Injection 9. Potential Sites and Early Opportunities of Acid Gas Re-injection in China 131 Qi Li, Xiaochun Li, Lei Du, Guizhen Liu, Xuehao Liu, Ning Wei 9.1 Introduction 132 9.2 Potential Storage Capacity for CCS 134 9.3 Emission Sources of Acid Gases 134 9.4 Distribution of High H S Bearing Gas Field 135 2 9.5 Systematic Screening of Potential Sites 136 9.6 Early Deployment Opportunities of AGI 137 9.7 Conclusions 139 9.8 Acknowledgements 140 References 140 CONTENTS ix 10. Acid Gas Injection for a Waste Stream with Heavy Hydrocarbons and Mercaptans 143 Xingyuan Zhao, John J. Carroll, and Ying Wu 10.1 Basis 143 10.2 Phase Envelope 144 10.3 Water Content 146 10.4 Hydrates 147 10.5 Dehydration and Compression 149 10.6 Discussion 151 10.7 Conclusion 151 References 152 11. Compression of Acid Gas and C0 with Reciprocating 2 Compressors and Diaphragm Pumps for Storage and Enhanced Oil Recovery 153 Anke Braun, Josef Jarosch, Rainer Diibi, and Luzi Valär 11.1 Conclusion 163 References 164 12. Investigation of the Use of Choke Valves in Acid Gas Compression 165 James van der Lee, and Edward Wiehert 12.1 Introduction 166 12.2 Water Content Behaviour of Acid Gas 167 12.3 Test Cases to Ascertain the Effect of Choke Valves 169 12.4 TestCasel:20%H S,78%CO and2%C 170 2 2 1 12.5 TestCase2:50%H S,48%CO and2%C 173 2 2 1 12.6 Test Case 3: 80% H S, 18% C0 and 2% C 175 2 2 1 12.7 Conclusions 180 13. The Kinetics of H S Oxidation by Trace 0 and Prediction 2 2 of Sulfur Deposition in Acid Gas Compression Systems 183 N. I. Dowling, R. A. Marriott, A. Primak, and S. Manley 13.1 Introduction 184 13.2 Experimental 185 13.3 Experimental Results and Calculation Methods 186
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