Studies in Polymer Science Other titles in the series 1. Elastomers and Rubber Compounding Materials edited by I. Franta 2. Molecular Conformation and Dynamics of Macromolecules in Condensed Systems edited by M. Nagasawa 3. Design of Plastic Moulds and Dies by L. Sors and I. Balazs 4. Polymer Thermodynamics by Gas Chromatography by R. VTIcu and M.Leca 5. Optical Techniques to Characterize Polymer Systems edited by H. Bassler 6. Plastics: Their Behaviour in Fires by G. Pal and H. Macskasy 7. Polypropylene and Other Polyolefins: Polymerization and Characterization by S. van der Ven 8. Absorbent Polymer Technology edited by L Brannon-Peppasand R.S. Harland 9. Polymer Solutions by H.Fujita 10. Control Methods in Polymer Processing by L. Halasz 11. Polymer Solutions, Blends, and Interfaces edited by I. Noda and D.N.Rubingh 12. Biodegradable Plastics and Polymers edited by Y. Doi and K. Fukuda Studies in Polymer Science 13 by A.L. Volynskii and N.F. Bakeev Moscow State University, Lenin Hills, 118899 Moscow, Russia 1995 ELSEVIER Amsterdam — Lausanne — New York — Oxford — Shannon—Tokyo ELSEVIER SCIENCE B.V. Sara Burgerhartstraat25 P.O. Box 211,1000 AE Amsterdam, The Netherlands ISBN: 0-444-81848-0 © 1995 Elsevier Science B.V. All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording or otherwise, without the prior written permission of the publisher, Elsevier Science B.V, Copyright & Permissions Department, P.O. Box 521,1000 AM Amsterdam, The Netherlands Special regulations for readers in the U.S.A. This publication has been registered with the Copyright Clearance Center Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923. Information can be obtained from the CCC about conditions under which photocopies of parts of this publication may be made in the U.S.A. All other copyright questions, including photocopying outside of the U.S.A., should be referred to the publisher. No responsibility is assumed by the publisher for any injury and/or damage to persons or property as a matter of products liability, negligence or otherwise, or from any use or operation of any methods, products, instructions or ideas contained in the materials herein. This book is printed on acid-free paper. Printed in The Netherlands. V ACKNOWLEDGMENT We would like to express our sincere gratitude to the Soros International Scientific Foundation and Russian Fund of Fundamental Research for their financial support of our studies on solvent crazing. We would also like to thank Prof. V. A. Kabanov, the Head of Polymer Department, Moscow State University, whose personal knowledge and assistance has always been so generously imparted. We must note our indebtedness to the people involved in the studies on solvent crazing, who worked tirelessly and with abounding enthusiasm: Dr. G. M. Lukovkin, A. E. Sinevich, A. V. Efimov, L. M. Yarysheva, A. V. Volkov, N. I. Nikonorova, T. E. Grokhovskaya, M. A. Moskvina, post-graduate students and other people working at Faculty of Chemistry, Moscow State University. Our special word of gratitude to Prof. J.C.J. Bart for his invaluable aid in supporting this project when it was no more than an idea. Finally our thanks to Drs. O. V. Arzhakova and I. V. Chernov, who not only participated in all scientific activities in this specific area but also helped a lot in preparing this manuscript. We think that without them our task would have been immeasurably more difficult, perhaps even impossible. ALEKSANDR L. VOLYNSKII NIKOLAI F. BAKEEV Vll INTRODUCTION The problems related to crazing in polymers are of special interest to polymer scientists. Only polymers are able to experience this universal phenomenon and no analogues are available for low-molecular-mass compounds. Obviously, the important problems of solvent crazing and development of universal description of polymer structure and properties have attracted much attention of many leading scientists. Among them are A. S. Argon, , E. Baer, H. R. Brown, N. Brown, L. L. Berger, A. M. Donald, M. Dettenmaier, R. P. Kambour, H. H. Kausch E. J. Kramer, J. Narisawa, etc. Nevertheless, some aspects of polymer crazing are still unclear, and scientific activities in this direction are in progress. This work sets out to provide an up-to-date account of scientific advances in the area of solvent crazing. Our approach involved several directions. First, we put forth an explanation why crazing is characteristic only of polymers. Evidently, ability to experience crazing as well as many other specific polymer properties are intimately related to the chain structure and flexibility of polymer molecules. Chapter 1 provides only a qualitative description of this problem, which takes into account polymer nature of crazing and provides a plausible explanation of stress-induced polymer fibrillation. Just polymer fibrillation, that is, polymer self- dispersion into colloidal aggregates under the action of mechanical stress, is responsible for realization of polymer crazing. Our approach allowed us to conclude that such universal phenomenon as polymer cold drawing may be considered as a specific surface phenomenon. According to this approach, crazing and necking were considered not as two independent modes of polymer deformation but as a manifestation of one and the same phenomenon of orientational drawing under different external conditions. Furthermore, polymer crazing should not be treated as a pre-cursor of polymer fracture. Such approach allowed us to consider all phenomena related to crazing from a universal standpoint. As a result of such consideration, a decisive role of surface phenomena in the development of structure and viii specific properties of the solvent-crazed polymers seems to be quite evident To provide a detailed description of specific properties of the solvent- crazed polymers, many ideas and theories of colloidal chemistry were invoked. For example, to explain polymer cold drawing, polymer shrinkage, thermal behavior of the solvent-crazed polymers, such terms as coagulation, peptization, adsorption, ultrafiltration, syneresis were widely used. All the above problems were considered in the first four chapters of this book. Correlation between the growth of individual crazes and their inner fine structure, correlation between polymer mechanical response and craze structure as well as correlation between the craze growth and the final properties of the solvent-crazed polymers were described. Taking into account the surface phenomena accompanying polymer plastic deformation, a universal description of solvent crazing was advanced. Even though only our readers will decide how successful this approach has been, we believe that discussing the correlation between various aspects of polymer crazing is necessary. Chapter 5 is devoted to the description of a new mode of solvent crazing, that is, delocalized crazing. This phenomenon is shown to be characteristic of crystalline polymers. As compared with glassy amorphous polymers, crystalline polymers are able to experience both modes of solvent crazing: classical and delocalized crazing. In contrast to classical crazing, delocalized solvent crazing involves no well-defined stages of craze nucleation, craze tip advance, craze thickening, and collapse. In Chapter 6, structure and properties of the low-molecular-mass compounds introduced into the solvent-crazed polymers are discussed. Being introduced into the craze structure, low-molecular-mass compounds show a number of specific properties, and their structure is quite different from that in a free state. Chapter 7 is focused on the applied aspects of solvent crazing. However, the advantages of solvent crazing are too wide to be discussed within the scope of this chapter, but a general approach to this problem is outlined. It seems quite evident that in the nearest future the phenomenon of solvent crazing will be used for the solution of many applied problems. In addition to our main goal to generalize the up-to-date knowledge concerning solvent crazing, we also wanted to provide more information concerning the activities of Russian scientists in this area, ix which has escaped the attention of our colleagues because of the language barrier. 1 CHAPTER 1 STRUCTURAL ASPECTS OF POLYMER COLD DRAWING Crazing is one particular mode of plastic deformation of solid polymers. At least, two other modes of plastic deformation of solid polymers are known, i.e., necking and shear banding. All the above modes of plastic deformation of solid polymers are well recognized. Several excellent reviews providing a detailed description of all three modes of plastic deformation of solid polymers and correlation between them are available [1-4]. Each mode of polymer plastic deformation has specific features of its own. However, to gain a deeper insight into the mechanism of polymer plastic deformation, one should consider one universal phenomenon, that is, polymer fibrillation. This phenomenon is common for all three modes of polymer plastic deformation. Polymer fibrillation implies a stress-induced disintegration of initial bulk polymer into fine aggregates (of colloidal dimensions) of oriented macromolecules. The diameter of such aggregates are estimated to be tens or hundreds of angstroms, whereas their length is as high as several microns and even more. At the present time, this is a commonplace, that neck, shear bands, and crazes are characterized by fibrillar structure. We believe that to provide an adequate description of polymer fibrillation in crazes as well as to understand the mechanism of crazing, such a general problem as polymer fibrillation should be discussed, because crazing is nothing else but one particular mode of polymer plastic deformation. 2 Chapter 1 1.1. Conditions Providing Development of Polymer Fibrillar Structure Actually, polymer fibrillation is a universal phenomenon characteristic of almost all modes of nonelastic polymer orientation. Disintegration of polymer matter into fine aggregates of colloidal dimensions was observed even for deformation of single crystals of semicrystalline polymers such as polyethylene, polypropylene, polyoxymethylene [5-7]. Fig. 1. TEM micrograph of oriented PS film. In the case of polymer cold drawing, fibrillation phenomenon is most well pronounced. Figure 1 shows electron microscopic micrograph of a thin film of PS oriented at room temperature [8]. One may easily see that polymer orientation is accompanied by the appearance of a local zone of plastically deformed material composed of fibrillar elements with dimensions of 20-50 nm, which are oriented along the direction of the applied stress. Let us consider principal features of polymer fibrillar structure produced via cold drawing. This structure constitutes densely packed aggregates of fibrillar elements with dimensions from few to tens nanometers. Despite their dense packing, all fibrillar elements show well- Conditions Providing Development of Polymer Fibriliar Structure 3 defined interfacial boundaries as evidenced by electron microscopy [9, 10] and X-ray analysis [11]. Mechanical properties of oriented polymers are known to be controlled by the existence of real physical boundaries between fibrils. According to Peterlin [12], the principal stress resistance is associated with quasiviscous friction forces acting on highly developed surfaces of shifting fibrils. Strength properties of both amorphous and semicrystalline polymers are also known to be controlled by fibriliar morphology [13, 14]. The universal character of fibrillation phenomenon was well described in a comprehensive review by Sikorskii [9], in which a vast body of experimental evidence on fibriliar morphology for a variety of fibers based on natural and synthetic polymers was summarized. The final conclusion is that all oriented polymers are characterized by fibriliar morphology, and the dimensions of fibrils vary from a few to dozens nanometers. Polymer molecular orientation can be achieved by two different ways. The first way involves orientation of polymer melts, polymer solutions, or rubbery polymers and subsequent fixation of the oriented structure. The second way is associated with orientation of polymers with stable structure via polymer cold drawing. Fibriliar morphology is typical of the second mode of polymer orientation. In the case of orientation of polymer melts, even at very high rates of spinning associated with high molecular orientation, only spherulitic structure is produced. [15]. The similar behavior is observed for crystallization of oriented rubbers [16]. To obtain fibriliar structure in polymer films and fibers, orientational drawing of solid polymers is necessary. Fibrillation in polymers was studied by Frenkel' [17]. He concluded, that for both crystalline and amorphous polymers, orientational drawing is associated with fibrillation. Let us also emphasize that mode of polymer orientation is of primary importance, because polymers oriented via two different ways show a marked difference not only in their morphology. Burham and Keller [18] carried out a comprehensive comparative analysis of oriented polymer structures in PE. They concluded that at all levels, from microscopic to macroscopic, a fundamental difference between the structure of oriented polymers prepared via direct crystallization or orientation of solid crystalline materials is realized. The polymers were characterized in terms of such a fundamental property of oriented polymers as thermally induced polymer shrinkage. Polymers oriented via cold drawing show a marked shrinkage at temperatures far below glass