CISM COURSESAND LECTURES Series Editors: The Rectors Sandor Kaliszky - Budapest Mahir Sayir - Zurich Wilhelm Schneider -Wien The Secretary General Bernhard Schrefler - Padua Former Secretary General Giovanni Bianchi - Milan Executive Editor Carlo Tasso -Udine The series presents lecture notes, monographs, edited works and proceedings in the field of Mechanics, Engineering, Computer Science and Applied Mathematics. Purpose of the series is to make known in the international scientific and technical community results obtained in some of the activities organized by CISM, the International Centre for Mechanical Sciences. INTERNATIONAL CENTRE FOR MECHANICAL SCIENCES COURSESAND LECTURES -No. 429 SMART STRUCTURES APPLICATIONS AND RELATED TECHNOLOGIES EDITEDBY AFZAL SULEMAN INSTITUTO SUPERIOR TECNICO ~ Springer-Verlag Wien GmbH This volume contains 230 illustrations This work is subject to copyright. All rights are reserved, whether the whole or part of the material is concerned specifically those of translation, reprinting, re-use of illustrations, broadcasting, reproduction by photocopying machine or similar means, and storage in data banks. © 2001 by Springer-Verlag Wien Originally published by Springer-Verlag Wien New York in 2001 SPIN 10855601 In order to make this volume availab1e as economically and as rapidly as possible the authors' typescripts have been reproduced in their original forms. This method unfortunately has its typographical limitations but it is hoped that they in no way distract the reader. ISBN 978-3-211-83681-1 ISBN 978-3-7091-2686-8 (eBook) DOI 10.1007/978-3-7091-2686-8 PREFACE In the past decade, technological developments in material and computer seiences have evolved to the point where their synergistic combination have culminated in a new field of multi-diseiplinary research in smart structures, systems and related technologies. The advances in material seiences have provided a comprehensive and theoretical framework for implementing multifunctionality into materials, and the development of high speed digital computers has permitted the Iransformation of that framework into methodologies for practical design imd production. The concept is elementary: a highly integrated sensor system provides data on the structure and its environment to a processing and control system which in turn signals integrated actuators to modify the system properlies in an appropriate fashion. The multifunctional electro-magneto-thermo -mechano rheological materials have presented an exceptional promise in the fields of active vibration suppression, shape control, noise attenuation, structural health monitoring, smart machines and micro-electro-mechanical systems with application in aircraft, aerospace, automobile, eivil structures and consumer industry. This book is a result of the Advanced School on Smart Structures and Materials: Theory and Applications, which took place in the Centre International des Seiences Mecaniques (CISM), Udine, Italy, during June 19-23, 2000. The course, lectured by the authors of the different parts of this book, brought together a [arge number of partieipants ranging from doctoral and postgraduale students to researchers, developers and young faculty, concerned with advanced theoretical and design issues in smart structures, materials and related technologies. The lecture notes used to support the course were carefully revised by the authors, taking into account the discussions generated and the interests of the target readers. The book covers the fundamentals in smart structures, materials, systems and related technologies and it provides a comprehensive overview of the current state of the art in the field. The mathematical foundations, engineering design tools and experimental techniques illustrated with practical applications are presented. I am indebted to the lecturers of the Advanced School not only for putting together excellent presentations that greatly motivated the active participation of those that attended the course but also for their contribution to the lecture notes and to this book. I am grateful to all participants in the Advanced School for their excellent contributions to the discussions that took place during and after the course. A word of acknowledgement is also due to the CISM Scientific Council for supporting the Advanced School and recognizing the importance of topics related with smart structures, systems and related technologies in the framework of the Mechanical Sciences. Finally, a special thank you is due to Prof. Arantes e Oliveira and Prof. Carlos Mota Soares not only for the initial discussions that led to the proposal and organization of the Advanced School in Smart Structures, Materialsand related technologies but also for their continuing support. Afzal Suleman CONTENTS Page Preface CHAPTER I - ADAPTIVE SHAPE CONTROL 1 . Smart structures - an overview 2. ModeHing of piezoelectric actuators in shells, plates and beams 3. A finite element adaptive plate model 4. An adaptive aeroelastic wing 5. An adaptive truss structure by A. Suleman ................................................................................................ 1 CHAPTER II - ACTIVE VIBRATION CONTROL I . Adaptive structures research at the University of Stuttgart 2. Piezoelectric stack actuator: FE-modeling and application for vibration isolation 3. Damping of Structural Vibrations Using Adaptive Joint Connections and Neural Control 4. Sensor and actuator design methods in active vibration control for distributed parameter structures 5. Controller design for friction driven systems 6. Piezoelectric analysis with FEM and BEM by L. Gaul ..................................•................................................................. 63 CHAPTER III - SMART MACHINE SYSTEMS I . Electrostructured fluids and smart machines 2. Electrostructured fluid flow quantification 3. ESF clutch driven mechanisms and the ER linear reversing motion demonstrator 4. ER/MR flow mode damper design methodology and railcar lateral suspension application 5. ESF tribology, hydrodynamic lubrication and the flexibly operated lens finisher by W.A. Bullough ....................................................................................... 13 I CHAPTER IV - MICRO ELECTRO MECHANICAL SYSTEMS 1. Microelectromechanical Systems 2. Small and I arge: scaling 3. Silicon micromachining 4. Principles of measurement mechanical quantities: transduction of deformation . 5. Case studies by M. Elwenspoek and R. Wiegerink ........................................................... 219 CHAPTER V - HEAL TH MONITORING SYSTEMS 1. Structural health monitoring: concepts and procedures 2. Fiber optics sensors systems 3. Fiber optic elements 4. Strain measurement inside composite materials by fiber optic Bragg gratings 5. Fiber optic sensors for resin flow and composite eure ·monitoring · by J.A. Guemes ................. ~ ......................................................................... 311 CHAPTERI ACTIVE SHAPE CONTROL 1. Smart structures - an overview 2. ModeHing of piezoelectric actuators in shells, plates and beams 3. A finiteelementadaptive plate model 4. An adaptive aeroelastic wing 5. An adaptive truss structure A. Sulrman Associate Professor IDMEC-lnstituto Superior Tccnico Department of Mcchanicul Engineering A \' Rovisco Pais I 04lJ-00 I Lisboa -PORTUGAL Tel: .351-21-841 7.324 Fax: .351-21-847 4045 e-mail: sukman'a isLutl.pt 1. Smart Structures - an Overview A. Suleman\ E. Prasad2, R. Blackow2 and D. Waechtei 1. IDMEC-Instituto Superior Tecnico, Lisbon, Portugal 2. Sensor Technology Ltd., Ontario, Canada Abstract Smart structures represent a new engineering approach or design philosophy that in tegrates the actions of sensors, actuators and control circuit elements into a single system timt can respond adaptively to environmental changes in a useful manner. These integrated systems possess an inherent adaptation - a functionality that adds significant value to materials. tech nologies or end products - that in-turn enables system perfommnce enhancements that are not possible with traditional approaches. This section documents the state-ot:the-art evaluation of the embryonie field ofmultifunctional materialsandadaptive stmcnrres. 1.1 Introduction Materials have profoundly intluenced history such that time periods have been classified based on the materials being used i.e.stone age, the bronze age and the iron age. The current composite mate rials are providing a platform to the dawn of a new era, the multitunctional materials age, which will capitalize on novel material characteristics to exploit emerging technologies for the synthesis of smart structures, systems and related technologies. It is anticipated that these innovative materials and related technologies will be utilized in nanotechnology, biomimetics, micro-electro-mechanical systems, and smart machines and structures, to name a few. Self-repair, self-diagnosis, selt:. multiplication and selt:.degradation arealso some of the characteristics anticipated tobe a feature of smart systems and technologies An adaptive structure is a system that consists or intrinsic sensors, actuators and control mecha nisms to sense extemal stimuli, respond to these stimuli in a predetennined manner and revert back to its original state with the removal of the stimuli. Active structures utilize advanced tunctional materials whose properlies can be used for sensing an external stimulus and/or responding to the stimulus. Suchmaterialsare commonly used in numerous tunctional devices for various applications. A review of the state-ot:the-art in adaptive structure technologies is presented, and evaluation crite ria for sensors, actuators and control systems are presented for use in adaptive structural systems. 1.2 Multifunctional Materialsand Adaptive Structun'S Multitunctionalmaterials are defined as those materials that have intrinsic or extrinsic capahililies to respond to an extcrnal stimulus in a usefulmanner. The external stimulus being sensed could involve a change in a material's environmental condition, such as light, temperature, pressure, humidity, electric field, magnetic field, etc. The response to an environmental change would involve a change in one or more of the material's physical properties; such as, size, shape, colour, structure, conductivity, magnetization or polarization, etc.