Smart Manufacturing Innovation and Transformation: Interconnection and Intelligence Zongwei Luo The University of Hong Kong, China A volume in the Advances in Logistics, Operations, and Management Science (ALOMS) Book Series Managing Director: Lindsay Johnston Production Editor: Jennifer Yoder Development Editor: Austin DeMarco Acquisitions Editor: Kayla Wolfe Typesetter: Michael Brehm Cover Design: Jason Mull Published in the United States of America by Business Science Reference (an imprint of IGI Global) 701 E. Chocolate Avenue Hershey PA 17033 Tel: 717-533-8845 Fax: 717-533-8661 E-mail: [email protected] Web site: http://www.igi-global.com Copyright © 2014 by IGI Global. All rights reserved. No part of this publication may be reproduced, stored or distributed in any form or by any means, electronic or mechanical, including photocopying, without written permission from the publisher. Product or company names used in this set are for identification purposes only. Inclusion of the names of the products or companies does not indicate a claim of ownership by IGI Global of the trademark or registered trademark. Library of Congress Cataloging-in-Publication Data Smart manufacturing innovation and transformation : interconnection and intelligence / Zongwei Luo, editor. pages cm Includes bibliographical references and index. Summary: “This book covers both theoretical perspectives and practical approaches to smart manufacturing research and development triggered by ubiquitous interconnection and intelligence, discussing the transformation of manufacturing, the latest developments in smart manufacturing innovation, current and emerging technology opportunities, and market imperatives that enable manufacturing innovation and transformation”-- Provided by publisher. ISBN 978-1-4666-5836-3 (hardcover) -- ISBN 978-1-4666-5837-0 (ebook) -- ISBN 978-1-4666-5839-4 (print & perpetual access) 1. Manufacturing processes--Automation. 2. Flexible manufacturing systems. 3. Production engineering. 4. Manufacturing industries--Technological innovations. I. Luo, Zongwei, 1971- TS183.S56 20114 670--dc23 2013050633 This book is published in the IGI Global book series Advances in Logistics, Operations, and Management Science (ALOMS) (ISSN: 2327-350X; eISSN: 2327-3518) British Cataloguing in Publication Data A Cataloguing in Publication record for this book is available from the British Library. All work contributed to this book is new, previously-unpublished material. The views expressed in this book are those of the authors, but not necessarily of the publisher. For electronic access to this publication, please contact: [email protected]. Advances in Logistics, Operations, and Management Science (ALOMS) Book Series John Wang Montclair State University, USA ISSN: 2327-350X EISSN: 2327-3518 Mission Operations research and management science continue to influence business processes, administration, and management information systems, particularly in covering the application methods for decision-making processes. New case studies and applications on management science, operations management, social sciences, and other behavioral sciences have been incorporated into business and organizations real-world objectives. The Advances in Logistics, Operations, and Management Science (ALOMS) Book Series provides a collection of reference publications on the current trends, applications, theories, and practices in the management science field. 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Titles in this Series For a list of additional titles in this series, please visit: www.igi-global.com Smart Manufacturing Innovation and Transformation Interconnection and Intelligence Zongwei Luo (The University of Hong Kong, China) Business Science Reference • copyright 2014 • 335pp • H/C (ISBN: 9781466658363) • US $225.00 (our price) Handbook of Research on Design and Management of Lean Production Systems Vladimír Modrák (Technical University of Košice, Slovakia) and Pavol Semančo (Technical University of Košice, Slovakia) Business Science Reference • copyright 2014 • 487pp • H/C (ISBN: 9781466650398) • US $325.00 (our price) Cases on Management and Organizational Behavior in an Arab Context Grace C. Khoury (Birzeit University, Palestine) and Maria C. Khoury (Independent Researcher, Palestine) Business Science Reference • copyright 2014 • 423pp • H/C (ISBN: 9781466650671) • US $175.00 (our price) Management Science, Logistics, and Operations Research John Wang (Montclair State University, USA) Business Science Reference • copyright 2014 • 481pp • H/C (ISBN: 9781466645066) • US $225.00 (our price) Strategic Performance Management and Measurement Using Data Envelopment Analysis Ibrahim Osman (American University of Beirut, Lebanon) Abdel L. Anouze (American University of Beirut, Lebanon) and Ali Emrouznejad (Aston University, UK) Business Science Reference • copyright 2014 • 359pp • H/C (ISBN: 9781466644748) • US $185.00 (our price) Outsourcing Management for Supply Chain Operations and Logistics Service Dimitris Folinas (Department of Logistics, ATEI-Thessaloniki, Greece) Business Science Reference • copyright 2013 • 596pp • H/C (ISBN: 9781466620087) • US $185.00 (our price) Operations Management Research and Cellular Manufacturing Systems Innovative Methods and Approaches Vladimir Modrák (Technical University of Kosice, Slovakia) and R. Sudhakara Pandian (Kalasalingam University, India) Business Science Reference • copyright 2012 • 368pp • H/C (ISBN: 9781613500477) • US $185.00 (our price) Fashion Supply Chain Management Industry and Business Analysis Tsan-Ming Choi (The Hong Kong Polytechnic University, Hong Kong) Information Science Reference • copyright 2012 • 392pp • H/C (ISBN: 9781609607562) • US $195.00 (our price) 701 E. Chocolate Ave., Hershey, PA 17033 Order online at www.igi-global.com or call 717-533-8845 x100 To place a standing order for titles released in this series, contact: [email protected] Mon-Fri 8:00 am - 5:00 pm (est) or fax 24 hours a day 717-533-8661 Editorial Advisory Board Evon Abu-Taieh, Jordan University, Jordan Francis TK Au, The University of Hong Kong, Hong Kong Jinjun Chen, University of Technology, Sydney, Australia Rajit Gadh, UCLA, USA Shuichi Ishida, Cambridge University, UK Jason J. Jung, Yeungnam University, South Korea Malgorzata Pankowska, University of Economics in Katowice, Poland Michele Ruta, World Trade Institute, Switzerland Venky N. Shankar, Penn State University, USA Jing Shi, North Dakota State University, USA Samuel Fosso Wamba, University of Wollongong, Australia John Williams, MIT, USA Edward C Wong, Hong Kong University of Science and Technology, Hong Kong Yuchun Xu, Cranfield University, UK Laurence T. Yang, St. Francis Xavier University, Canada Winston Zhang, Harbin Institute of Technology, China Yin Zhoupin, Huazhong University of Science and Technology, China Table of Contents Foreword .............................................................................................................................................xvi Preface .................................................................................................................................................xix Acknowledgment ...............................................................................................................................xxv Section 1 Introduction to Smart Manufacturing Chapter 1 Introduction.to.Smart.Manufacturing:.Value.Chain.Perspective.for.Innovation.and.Transformation.....1 Zongwei Luo, The University of Hong Kong, China Section 2 Smart Manufacturing Optimization Chapter 2 Robust.Optimization.for.Smart.Manufacturing.Planning.and.Supply.Chain.Design.in.Chemical. Industry..................................................................................................................................................21 Tianxing Cai, Lamar University, USA Chapter 3 Meta-Heuristic.Structure.for.Multiobjective.Optimization.Case.Study:.Green.Sand.Mould.System...38 T. Ganesan, Universiti Technologi PETRONAS, Malaysia I. Elamvazuthi, Universiti Technologi PETRONAS, Malaysia K. Z. KuShaari, Universiti Technologi PETRONAS, Malaysia P. Vasant, Universiti Technologi PETRONAS, Malaysia Chapter 4 Hybrid.Evolutionary.Optimization.Algorithms:.A.Case.Study.in.Manufacturing.Industry..................59 Pandian Vasant, Universiti Teknologi PETRONAS, Malaysia Chapter 5 A.Framework.for.the.Modelling.and.Optimisation.of.a.Lean.Assembly.System.Design.with.Multiple. Objectives..............................................................................................................................................96 Atiya Al-Zuheri, University of South Australia, Australia & Ministry of Science and Technology, Iraq Lee Luong, University of South Australia, Australia Ke Xing, University of South Australia, Australia Section 3 Smart Manufacturing Enabling Technologies Chapter 6 Design.of.Anti-Metallic.RFID.for.Applications.in.Smart.Manufacturing...........................................127 Bo Tao, Huazhong University of Science and Technology, China Hu Sun, Huazhong University of Science and Technology, China Jixuan Zhu, Huazhong University of Science and Technology, China Zhouping Yin, Huazhong University of Science and Technology, China Chapter 7 Towards.Smart.Manufacturing.Techniques.Using.Incremental.Sheet.Forming..................................159 J.B. Sá de Farias, University of Aveiro, Portugal S. Marabuto, University of Aveiro, Portugal M.A.B.E. Martins, University of Aveiro, Portugal J.A.F Ferreira, University of Aveiro, Portugal A. Andrade Campos, University of Aveiro, Portugal R.J. Alves de Sousa, University of Aveiro, Portugal Chapter 8 Software.Development.Tools.to.Automate.CAD/CAM.Systems........................................................190 N. A. Fountas, School of Pedagogical and Technological Education (ASPETE), Greece A. A. Krimpenis, School of Pedagogical and Technological Education (ASPETE), Greece N. M. Vaxevanidis, School of Pedagogical and Technological Education (ASPETE), Greece Section 4 Smart Manufacturing Interconnection Chapter 9 The.Interaction.between.Design.Research.and.Technological.Research.in.Manufacturing.Firm.......226 Satoru Goto, Ritsumeikan University, Japan Shuichi Ishida, Ritsumeikan University, Japan Kiminori Gemba, Ritsumeikan University, Japan Kazar Yaegashi, Ritsumeikan University, Japan Chapter 10 The.Role.of.Brand.Loyalty.on.CRM.Performance:.An.Innovative.Framework.for.Smart. Manufacturing......................................................................................................................................252 Kijpokin Kasemsap, Suan Sunandha Rajabhat University, Thailand Chapter 11 Smart,.Innovative.and.Intelligent.Technologies.Used.in.Drug.Designing..........................................285 S. Deshpande, Data Consulting, New Delhi, India S. K. Basu, University of Lethbridge, Canada X. Li, Industrial Crop Research Institute, Yunan Academy of Agricultural Sciences, China X. Chen, Institute of Food Crops, Yunan Academy of Agricultural Sciences, China Section 5 Smart Manufacturing Sustainability Chapter 12 Fair.Share.of.Supply.Chain.Responsibility.for.Low.Carbon.Manufacturing......................................303 Yu Mei Wong, The University of Hong Kong, Hong Kong Chapter 13 Antecedents.of.Green.Manufacturing.Practices:.A.Journey.towards.Manufacturing.Sustainability...333 Rameshwar Dubey, Symbiosis Institute of Operations Management, India Surajit Bag, Tega Industries Limited, India Compilation of References ...............................................................................................................355 About the Contributors ....................................................................................................................397 Index....................................................................................................................................................405 Detailed Table of Contents Foreword .............................................................................................................................................xvi Preface .................................................................................................................................................xix Acknowledgment ...............................................................................................................................xxv Section 1 Introduction to Smart Manufacturing Chapter 1 Introduction.to.Smart.Manufacturing:.Value.Chain.Perspective.for.Innovation.and.Transformation.....1 Zongwei Luo, The University of Hong Kong, China Fast.advances.in.information.technology.(RFID,.sensor,.Internet.of.things,.and.the.Cloud).have.led.to. a.smarter.world.vision.with.ubiquitous.interconnection.and.intelligence..Smart.manufacturing.refers.to. advanced.manufacturing.with.wise.adoption.of.information.technologies.throughout.end.to.end.product. and.service.life-cycles,.capturing.manufacturing.intelligence.for.wise.production.and.services..It.rep- resents.a.field.with.intense.competition.in.this.century.of.national.competitiveness..In.this.chapter,.an. introduction.to.smart.manufacturing.innovation.and.transformation.is.presented..An.example.is.used.to. illustrate.what.is.happening.in.China’s.manufacturing.industry,.with.insights.about.China’s.strategy.of. advanced.manufacturing.research.and.development..The.chapter.emphasizes.the.value.chain.analysis. for.setting.smart.manufacturing.strategies..A.case.study.is.conducted.in.detail.to.showcase.a.value.chain. analysis.of.RFID.enabled.SIM-smart.card.manufacturing.for.China’s.mobile.payment.industry. Section 2 Smart Manufacturing Optimization Chapter 2 Robust.Optimization.for.Smart.Manufacturing.Planning.and.Supply.Chain.Design.in.Chemical. Industry..................................................................................................................................................21 Tianxing Cai, Lamar University, USA The.depletion.of.natural.resource,.the.complexity.of.economic.markets.and.the.increased.requirement. for.environment.protection.have.increased.the.uncertainty.of.chemical.supply.and.manufacturing..The. consequence.of.short-time.material.shortage.or.emergent.demand.under.extreme.conditions,.may.cause.