SIMULIA for Consumer Packaged Goods 2 1 0 2 _2 tnem102_ ucoDtnem _SDucoD David Cadge, Industry Lead – Consumer 3 :.fe_SD 41r |3 :.fe 02r | Packaged Goods /12/14102 | noitam1 | n/12/11 rofnI laoitamro itnedfnI la ifnitn oe Cd |ifn semètsseoC | ym tluassaS tluètsyS Da ©ss AILUaD © MM ISO /MOC.S CD .S3 D 3 1 CPG Design Issues #1 Sustainability 2 1 0 2 _ tn e m u c o D _ S D 3 :.fe r | 4 1 0 2 /1 2 /1 1 | n o ita m ro fn I la itn e d ifn o C | s e m è ts y S tlu a s s a D © A IL U M IS /M O C .S D 3 2 How Simulation Drives Sustainable Design 2 1 0 2 _ tn e m u Simulation enables Designers to investigate: c o D _ S D 3 :.fe Material reduction – Lightweighting r | 4 1 0 2 /1 2/1 Material replacement – Recycled materials 1 | n o ita mro Package design alternatives fn I la itn e d Process optimization ifn o C | s e m è ts y S tlu a s s a D © A IL U M IS /M O C .S D 3 3 Lightweighting 2 1 0 2 _ tn e m u Reducing the amount of material to save: Weight, Money, the Planet c o D _ S D 3 :.fe Real-world workflow combining CATIA, Abaqus, Isight, and SLM (SCE and SEE) to showcase the r | 4 1 0 2 /1 full strength of our solution 2 /1 1 | n o ita m ro fn I la itn e d ifn o C | s e m è ts y S tlu a s s a D © A IL U M IS /M O C .S D 3 4 Lightweighting Customer Reference INSIGHTS May-2010, “Lighten up! Amcor Uses Realistic Simulation to Stay on 2 1 0 2 _ tn Top in Plastic Container Market” e m u c o D _ S D 3 :.fe r | 4 1 0 2 /1 2 “A container made with too much, or too little, material can /1 1 | n oita be very expensive,” says Amcor’s Advanced Engineering m ro fnI la Services group manager Suresh Krishnan. “Too little itn e d ifn material can lead to containers failing, and too much can o C | s e cost us a fortune. Lightweighting our products is one of m è ts y tluS the key things that has sustained Amcor against our a s s a D competition during these tough times, and computer- © A IL U aided engineering, within a PLM environment, has M IS /M O been critical to achieving that.” C .S D 3 5 CPG Design Issues #2 Capturing advanced simulation for use by non-experts 2 1 0 2 _ tn e m u P&G do this through their Virtual Packaging Simulation System c o D _ S D 3 :.fe Structural loading r | 4 1 0 2 /1 2/1 Sealing 1 | n o ita mro Blow molding (BOWS) fn I la itn e d Conveying (VRT) ifn o C | s e m è ts y S tlu a s s a D © A IL U M IS /M O C .S D 3 “ABAQUS for Package Development at Procter & Gamble,” P&G – AUC 2002 6 CPG Design Issues #2 Capturing advanced simulation for use by non-experts 2 1 0 2 _ tn e m u Coca-Cola have developed a Virtual Packaging System (VPS) c o D _ S D 3 :.fe r | 4 1 0 2 /1 2 /1 1 | n o ita m ro fn I la itn e d ifn o C | s e m è ts y S tlua “Evaluation of Beverage Packaging Designs Using Abaqus,” s s a D © Coca-Cola Beverage – SIMULIA-China RUM-2010 A IL U M IS /M O C .SD VPS BASED ON ABAQUS CAN EVALUATE DESIGN ALTERNATIVES QUICKLY AND 3 SHORTEN TIME TO MARKET, REDUCING EXPENSIVE TRIAL-AND-ERROR 7 Package Manufacturing 2 1 02 Plastic Bottle Blow-Molding _ tn e m u c o D _ S D 3 :.fe r | 4 1 0 2 /1 Paperboard Carton Manufacture 2 /1 1 | n o ita m ro fn I la itn e d ifn o C | s e m è ts y S tlu a s s a D © A IL U M IS /M O C.S Deep drawingExpansion Top necking Glass Bottle Manufacture D 3 Aluminum Bottle Forming Metal Can Forming 8 Package Processing 2 1 0 2 _ tn e m u c o D _ S D 3 :.fe r | 4 1 0 2 /1 2 /1 1 | n o ita m ro fn I la itn e difn Conveying o C | se Sealing m è ts y S tlu Cooling/Retort a s s a D © Filling A IL U M IS /M O C .S D 3 9 Package Performance 2 1 0 2 _ tn e m u c o D _ S D 3 :.fe r | 4 1 0 2 /1 2 Opening/Dispensing /1 1 | n o ita m ro fn Pressurization I la itn Top load Squeeze e d ifn oC Drop | s e m è ts y S tlu a s s a D © AIL Tip / Stability U M IS /M O C .S D 3 10
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