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Simple Numerical Model of Laminated Glass Beams AlenaZemanova´a,JanZemana,∗,MichalSˇejnohaa,b aDepartmentofMechanics,FacultyofCivilEngineering,CzechTechnicalUniversityinPrague, Tha´kurova7,16629Prague6,CzechRepublic bCentreforIntegratedDesignofAdvancesStructures,Tha´kurova7, 16629Prague6,CzechRepublic 2 1 Abstract 0 2 This contribution presents a simple Finite Element model aimed at efficient sim- ulation of layered glass units. The adopted approach is based on considering n a independentkinematicsofeachlayer,tiedtogetherviaLagrangemultipliers. Val- J idation and verification of the resulting model against independent data demon- 7 1 strateitsaccuracy,showingitspotentialforgeneralizationtowardsmorecomplex problems. ] E Keywords: laminatedglassbeams,finiteelementmethod,Lagrangemultipliers C . s c 1. Introduction [ 1 The most frequently used transparent material in the building envelopes is v glass. Itisafragilematerial,whichfailsinabrittlemanner. Thisisthereasonfor 9 7 using safety glasses in a situation when there is a possibility of human impact or 4 wheretheglasscouldfallifshattered. 3 . Laminated glass is a multi-layer material produced by bonding two or more 1 0 layers of glass together with a plastic interlayer, typically made of polyvinyl bu- 2 tyral (PVB). The interlayer keeps the layers of glass bonded even when broken, 1 : and its high strength prevents the glass from breaking up into large sharp pieces. v This produces a characteristic ”spider web” cracking pattern when the impact i X is not powerful enough to completely pierce the glass. Multiple laminae and r a thicker glass decrease stress level, thereby increasing the load-carrying capacity ofastructuralmember,too. The focus of this study is on the establishing a simple and versatile frame- work for the analysis of mechanical behavior of laminated glass units. To keep ∗Correspondingauthor. Tel.:+420-2-2435-4482;fax+420-2-2431-0775 Emailaddresses: [email protected](AlenaZemanova´), [email protected](JanZeman),[email protected](MichalSˇejnoha) URL:http://mech.fsv.cvut.cz/~zemanj(JanZeman) Preprintsubmittedtoarxiv January18,2012 the discussion compact, we restrict our attention to the linearly elastic response of layered glass beams in the small strain regime. The rest of the paper is orga- nized as follows. Methods of analysis of laminated glass beams are introduced in Section2,togetherwithabriefcharacterizationoftheproposednumericalmodel. TheprinciplesofthemethodaredescribedindetailinSections3and4. Inpartic- ular, the mechanical formulation of the model is shown in Section 3. In the next section, the Finite Element discretization is presented. In Section 5, the proposed numerical technique is verified and validated against a reference analytical solu- tion and publicly available experimental data. Finally, Section 6 concludes the paperanddiscussesfutureextensionsofthemethod. 2. Briefoverviewofavailablemethods The most frequent approach to the analysis of glass structural elements was, for a long time, based on empirical knowledge. Such relations are sufficient for the design of traditional windows glasses. In modern architecture there has been a steadily growing demand on the use of transparent materials for large external walls and roof systems in the recent decades. Therefore, the detailed analysis of layeredglassunitsisbecomingincreasinglyimportantinordertoensureareliable andefficientdesign. In general, the complex behavior of laminated glass can be considered as an intermediatestateoftwolimitingcases[1]. Inthefirstcase,thestructureistreated as an assembly of two independent glass plates without any interlayer (the lower bound on stiffness and strength of a member), while in the second case, corre- sponding to the upper estimate of strength and stiffness, the glass unit is modeled asamonolithicglass(oneglassplatewiththicknessequaltothetotalthicknessof the glass plates). Both elementary cases, however, fail to correctly capture com- plex interaction among individual layers, leading to non-optimal layer thickness designs. Therefore, several alternative approaches to the analysis of layered glass structureshavebeenproposedintheliterature. Thesemethodscanbecategorized intothreebasicgroups: • methodscalibratedwithrespecttoexperimentalmeasurements[2], • analyticalapproaches[3,4,5], • numericalmodelstypicallybasedondetailedFiniteElementsimulations[6, 7]. Applicability of analytical approaches to practical (usually large-scale) struc- tures is far from being straightforward. In particular, the closed-form solution of the resulting equations is possible only for very specific boundary conditions and 2 therefore have to be solved by an appropriate numerical method. Moreover, the analyticalapproachesareratherdifficulttobegeneralizedtobeamswithmultiple layers. Therefore, it appears to be advantageous to directly formulate the prob- leminthediscretizedform,typicallybasedontheFiniteElementMethod(FEM). Nevertheless, we would like to avoid fully resolved two- or three-dimensional simulations,cf.[6,7],whichleadtounnecessarilyexpensivecalculations. In this paper, we propose a simple FEM model inspired by a specific class of refined plate theories [8, 9, 10]. In this framework, each layer is treated as the Timoshenko beam with independent kinematics. Interaction between indi- vidual layers is captured by the Lagrange multipliers (with a physical meaning of shear stresses), which result from the conditions of inter-layer displacements compatibility. Sucharefinedapproachcircumventsthelimitationofsimilarmod- els available in typical commercial FEM systems, which employ a single set of kinematic variables and average the mechanical response through the thickness of the beam, e.g. [11]. Unlike the proposed approach, the averaging operation is too coarse to correctly represent the inter-layer interactions, see Section 5 for a concreteexample. 3. Mechanicalmodeloflaminatedbeams As illustrated in Figure 1, laminated glasses consist mostly of three layers. A localcoordinatesystemisattachedtoeachlayertoallowforanefficienttreatment of independent kinematics. In the following text, a quantity a expressed in the localcoordinatesystemassociated withthei-thlayerisdenoted asa(i),whereasa variablewithoutanindexrepresentsagloballydefinedquantity,cf. Figure1. Each layer is modeled using the Timoshenko beam theory supplemented with membraneeffects. Hence,thefollowingkinematicassumptionsareadopted • the cross sections remain planar but not necessarily perpendicular to the deformedbeamaxis, • vertical displacement does not vary along the height of the beam (when comparedtothemagnitudeofthedisplacement). Under these assumptions, the non-zero displacement components in each layer areparametrizedas: u(i)(x,z(i)) = u(i)(x,0)+ϕ(i)(x)z(i), w(i)(x,z(i)) = w(x), wherei = 1,2,3andz(i) ismeasuredin thelocalcoordinatesystemfromthe mid- dleplaneofthei-thlayer. Theinter-layerinteractionisensuredviathecontinuity 3 glass PVB glass y x ϕ1 x,u1 1 h1 z, w z1,w ϕ2 x,u2 2 h2 z2,w ϕ3 x,u3 3 h3 z3,w Figure1: Kinematicsoflaminatedbeam conditionsspecifiedoninterfacesbetweenlayersintheform(i = 1,2) h(i) h(i+1) u(i)(x, )−u(i+1)(x,− ) = 0. (1) 2 2 Thestrainfieldinthei-thlayerfollowsfromthestrain-displacementrelations[12, 11] ∂u(i) du(i) dϕ(i) ε(i)(x,z(i)) = (x,z(i)) = (x,0)+ (x)z(i), x ∂x dx dx ∂u(i) ∂w dw γ(i)(x) = (x,z(i))+ (x) = ϕ(i)(x)+ (x), (2) xz ∂z(i) ∂x dx which, when combined with the constitutive equations of each layer expressed in termsofYoung’smodulus E andtheshearmodulusG: σ(i)(x,z(i)) = E(i)ε(i)(x,z(i)) and τ(i)(x) = G(i)γ(i)(x), x x xz xz yieldtheexpressionsfortheinternalforcesas du(i) N(i)(x) = E(i)A(i) (x,0), x dx (cid:32) (cid:33) dw V(i)(x) = kG(i)A(i) ϕ(i)(x)+ (x) , z dx dϕ(i) M(i)(x) = E(i)I(i) (x), y dx 4 where b and h(i) are the width and height of the i-th layer, recall Figure 1, and k = 5, A(i) = bh(i) a I(i) = 1 b(h(i))3 stand for the shear correction factor, the 6 12 cross-sectionareaandthemomentofinertiaofthei-thlayer,respectively. Toproceed,considertheweakformofthegoverningequations,writtenforthe i-thlayer(thesubscripts• and• relatedtointernalforcesandkinematics-related x z quantitiesareomittedinthesequelforthesakeofbrevity) (cid:90)L (cid:90)L d (cid:16)δu(i)(x)(cid:17)E(i)A(i) d (cid:16)u(i)(x)(cid:17) dx = δu(i)(x)f¯(i)(x)dx+(cid:104)δu(x)N¯(i)(x)(cid:105)L, dx dx x 0 0 0 (cid:90)L (cid:90)L d (δw(x))kG(i)A(i)γ(i)(x)dx = δw(x)f¯(i)(x)dx+(cid:104)δw(x)V¯(i)(x)(cid:105)L, dx z 0 0 0 (cid:90)L d (cid:16) (cid:17) d (cid:16) (cid:17) (cid:104) (cid:105)L δϕ(i)(x) E(i)I(i) ϕ(i)(x) dx = δϕ(i)(x)M¯(i)(x) , dx dx 0 0 (cid:90)L (cid:34) (cid:35) d δγ(i)(x)kG(i)A(i) γ(i)(x)−ϕ(i)(x)− (w(x)) dx = 0. dx 0 to be satisfied for arbitrary admissible test fields δu(i), δϕ(i) and δw. In particular, the first three equations correspond to equilibrium conditions written for normal and shear forces and bending moments, respectively. The last identity enforces thegeometricalrelation(2)intheintegralform,therebyallowingtotreattheshear strain as an independent field in the discretization procedure discussed next. Fur- ther note that the continuity conditions (1) will be introduced directly into the discretizedformulation,asexplainedinthefollowingSection. 4. Finiteelementdiscretization To keep the discretization procedure transparent, it is assumed that each layer ofthelaminatedbeamisdividedintoidenticalnumberofelements,leadingtothe discretizationschemeillustratedinFigure2. Following the standard conforming Finite Element machinery, e.g. [12, 11], we express the searched and test displacement fields at the element level in the form u(i)(x) ≈ N(i)(x)r(i), δu(i)(x) ≈ N(i)(x)δr(i), e e,u e,u e e,u e,u w (x) ≈ N (x)r , δw (x) ≈ N (x)δr , e e,w e,w e e,w e,w ϕ(i)(x) ≈ N(i) (x)r(i) , δϕ(i)(x) ≈ N(i) (x)δr(i) , e e,ϕ e,ϕ e e,ϕ e,ϕ γ(i)(x) ≈ N(i)(x)r(i), δγ(i)(x) ≈ N(i)(x)δr(i), e e,γ e,γ e e,γ e,γ 5 y x z, w ϕi ϕi e,a e,b ui e ui i e,a e,b a b γi w e w e,a e,b L Figure2: Finiteelementdiscretizationofthei-thlayer where e is used to denote the element number, • and δ• denote a relevant e e searched and test field restricted to the e-th element, N(i) is the associated matrix e,• of basis functions and r(i) the matrix of nodal unknowns. In the actual implemen- e,• tation, the fields u(i), w and ϕ(i), as well as the corresponding test quantities, are e e assumed to be piecewise linear. To obtain a locking-free element, the shear strain γ(i)istakenasconstantandiseliminatedusingthestaticcondensation,see[12,11] e foradditionaldetails. Tosimplifythefurthertreatment,weconsiderthefollowingpartitioningofthe stiffnessmatrixKandtherighthandsidematrixRrelatedtothee-thelementand thei-thlayerafterthestaticcondensation: (cid:34) (cid:35)(cid:34) (cid:35) (cid:34) (cid:35) K(i) K(i) r(i) R(i) e ew e = e , K(i) K(i) r R(i) we w e,w e,w (cid:16) (cid:17) whereK(i) = K(i) T and ew we r(i) = (cid:104)u(i),u(i),ϕ(i),ϕ(i)(cid:105)T, r = (cid:2)w ,w (cid:3)T. e e,a e,b e,a e,b e,w e,a e,b Considering all three layers in Figure 2 together gives the resulting system of governingequationsintheform  KK00(w(e11e)) KK00(w(e22e)) KK00(w(e33e)) K(w1) +KKKK(w(e(e(e2312www)))) +K(w3) E0eT  rrrre(e(e(e123,w)))  =  R(e1,w) +RRRR(e(e(e(e2123,w)))) +R(e3,w) , E 0 0 λ 0 e (4×1) wherethematrixλstoresthenodalvaluesoftheLagrangemultipliers,associated 6 withthecompatibilityconstraint (1),andthematrix   Ee =  0100 0001 h0002(1) h0002(1) −1001 −0011 hh0022((22)) hh002((22)) −0001 −0001 h0002(3) h000(3)  2 2 implementsthetyingconditions. 5. Verificationandvalidationofnumericalmodel F glass 5 mm PVB 0.38 mm glass 5 mm 10 cm 40 cm 40 cm 10 cm strain gage Figure3: Threepointbendingsetupforsimplysupportedbeam Toverifyandvalidatetheperformanceofthepresentapproach,thepreviously describedFEMmodelwasimplementedusingMATLAB(cid:13)R systemandcompared againstpredictionsofananalyticalmodelandexperimentaldataforathree-point bendingtestonasimplysupportedlaminatedglassbeampresentedin[5],seealso Figure3. Thewidthofthebeamisb = 0.1mandmaterialdataofindividualcom- ponents of the structure are available in Table 1. The glass modulus of elasticity isslightlylowerthantheconventionalvaluesof70–73GPareportedinthelitera- tureandisspecificforthematerialemployedintheexperiment. Moreover,asthe PVB layer shows viscoelastic and temperature-dependent behavior, the modulus of elasticity corresponds to an effective secant value related to load duration of 60sandtemperatureof22◦ C. Table1: Materialdata Glass PVBlayer Young’smodulus, E 64.5GPa 1.287MPa Poisson’sratio,ν 0.23 0.4 7 Table2summarizesvaluesofthemid-spandeflectionforarepresentativeload level determined by FE-based discretization using 60 elements (30 when sym- metry of the problem is exploited) and the corresponding experimental values. Notethatthediscretizationissufficienttoachievethree-digitaccuracyinthemid- span deflection. In addition to the results obtained by an analytical method pro- posed by Asik and Tezcan in [5], the results of the analysis using ADINA(cid:13)R sys- tem and the elementary lower and upper bounds are included. In particular, the ADINA(cid:13)R model is based on the classical laminate theory, cf. [11], whereas the twosimplifiedapproachesassumezeroorinfinitecomplianceoftheinterlayer,re- callalsodiscussioninSection2. Inthefollowingdiscussion,e.g. ηnum denotesthe exp relativeerrorbetweenthenumericalpredictionandreferenceexperimentalvalue, whilee.g. η isusedfortheerrorofanalyticalsolutionwhencomparedtocandi- an date approaches. Clearly, the results of the last three methods differ substantially from experimental data as well as the analytical results. The proposed numeri- cal model, on the other hand, shows a response almost identical to the analytical method, which deviates from experimental measurement by less then 6%. Such accuracycanbeconsideredassufficientfromthepracticalpointofview. Table2: Comparisonofresultsforasimplysupportedbeam(load50N) Model Centraldeflection[mm] η η exp an Laminatedglassbeam: thickness[mm]5/0.38/5(glass/PVB/glass) Experiment 1.27 - -5.2% Analyticalmodel 1.34 5.5% - Numericalmodel 1.34 5.5% 0.0% ADINA(cid:13)R(Multi-layeredshell) 0.89 -30.2% -33.8% Monolithicglassbeam: thickness[mm]10(glass+glass) Analyticalmodel 0.99 -21.8% -25.9% Twoindependentglassbeams: thickness[mm]5/5(withoutanyinterlayer) Analyticalmodel 3.97 212.6% 196.2% To further confirm predictive capacities of the proposed numerical scheme, a response corresponding to a proportionally increasing load was investigated. The resultsappearinTables3and4. Again,themethodseemstobesufficientlyaccu- rate in the investigated range of loads when considering the values of deflections aswellasvaluesoflocalstressesandstrains. 6. Conclusions As shown by the presented results, the proposed numerical method is well- suitedforthemodelingoflaminatedglassbeams,mainlybecauseofitslowcom- putational cost and accurate representation of the structural member behavior. 8 Table3: Comparisonofdeflectionsforasimplysupportedbeam Load[N] Centraldeflection[mm] w w ηan [%] w ηnum [%] ηnum [%] exp an exp num exp an 50 1.27 1.34 5.51 1.34 5.51 0.00 100 2.55 2.69 5.49 2.68 5.10 -0.37 150 4.12 4.03 -2.18 4.02 -2.43 -0.25 200 5.57 5.38 -3.41 5.36 -3.77 -0.37 Table4: Comparisonofstressesandstrainsforasimplysupportedbeam Load[N] Maximumstrain[×10−6] Maximumstress[MPa] (cid:15) (cid:15) ηnum [%] σ σ ηnum [%] an num an an num an 50 112 114 1.79 7.23 7.34 1.52 100 224 228 1.79 14.45 14.68 1.59 150 336 341 1.49 21.68 22.02 1.57 200 448 455 1.56 28.9 29.36 1.59 Future improvements of the model will consider large deflections and the time- dependentresponseoftheinterlayerandwillbereportedseparately. Acknowledgments The support provided by the GACˇR grant No. 106/07/1244 is gratefully ac- knowledged. References [1] C. V. G. Vallabhan, J. E. Minor, S. R. Nagalla, Stress in layered glass units and monolithic glass plates, Journal of Structural Engineering 113 (1987) 36–43. [2] H. S. Norville, K. W. King, J. L. Swofford, Behavior and strength of lami- natedglass,JournalofEngineeringMechanics124(1998)46–53. [3] C. V. G. Vallabhan, Y. C. Das, M. Magdi, M. Asik, J. R. Bailey, Analysis of laminated glass units, Journal of Structural Engineering 113 (1993) 1572– 1585. [4] M. Z. Asik, Laminated glass plates: Revealing of nonlinear behavior, Com- putersandStructures81(2003)2659–2671. [5] M. Z. Asik, S. Tezcan, A mathematical model for the behavior of laminated glassbeams,ComputersandStructures83(2005)1742–1753. 9 [6] A. V. Duser, A. Jagota, S. J. Bennison, Analysis of glass/polyvinyl butyral laminates subjected to uniform pressure, Journal of Engineering Mechanics 125(1999)435–442. [7] I. V. Ivanov, Analysis, modelling, and optimization of laminated glasses as plane beam, International Journal of Solids and Structures 43 (2006) 6887– 6907. [8] S.T.Mau,Arefinedlaminatedplatetheory,JournalofAppliedMechanics– TransactionsoftheASME40(2)(1973)606–607. [9] M.Sˇejnoha,Micromechanicalmodelingofunidirectionalfibrouscomposite pliesandlaminates,Ph.D.thesis,RensselaerPolytechnicInstitute,Troy,NY (1996). [10] K. Matousˇ, M. Sˇejnoha, J. Sˇejnoha, Energy based optimization of layered beamstructures,ActaPolytechnica38(2)(1998)5–15. [11] K.J.Bathe,FiniteElementProcedures,2ndEdition,PrenticeHall,1996. [12] Z. Bittnar, J. Sˇejnoha, Numerical methods in structural mechanics, ASCE PressandThomasTelford,Ltd,NewYorkandLondon,1996. 10

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