SIMATIC FS400 light curtains and light grids

544 Pages·2009·19.07 MB·English

Safety Technology for
Factory Automation
Catalog SI 10 • 2009
Safety Integrated
© Siemens AG 209
© Siemens AG 2009
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© Siemens AG 2009
Safety Integrated
Safety Technology for
Introduction
1
Factory Automation Totally Integrated Automation
Totally Integrated Power
Functional safety of machines and plants
Safety Integrated
Catalog SI 10 · 2009
Detecting
2
Fail-safe sensors
Detecting devices
The products and sys-
tems described in this Commanding and signalling
catalog are manufac- Human-machine interface systems
tured/distributed under Process analytical instruments
application of a certified
quality management
system in accordance
with DIN EN ISO 9001.
The certificate is
recognized by all IQNet Evaluating / Communication
3
countries. Communication over PROFIBUS/PROFINET
Communication over AS-Interface
Conventional design
Supersedes:
Catalog Safety Integrated · 2007
The products contained in this catalog Reacting
4
can also be found in the e-Catalog CA 01. ET 200S safety motor starter
Order No.: ET 200pro motor starter
E86060-D4001-A510-C7-7600 (DVD) SINAMICS
SIMOVERT MASTERDRIVES
Please contact SINUMERIK
your local
Siemens branch
© Siemens AG 2009
Appendix
5
Safety Evaluation Tool
B10 values
Training
Service & Support
Siemens solution partner
Online services
Conditions of sale and delivery
Export regulations
© Siemens AG 2009
1/2 Siemens SI 10 · 2009
© Siemens AG 2009
Answers for industry.
Siemens Industry answers the challenges in the
manufacturing and the process industry as well as in
the building automation business. Our drive and automation
solutions based on Totally Integrated Automation (TIA) and
Totally Integrated Power (TIP) are employed in all kinds
of industry. In the manufacturing and the process industry.
In industrial as well as in functional buildings.
Siemens offers automation, drive, and The high quality of our products Check out the opportunities our
low-voltage switching technology as sets industry-wide benchmarks. automation and drive solutions provide.
well as industrial software from stan- High environmental aims are part of And discover how you can sustainably
dard products up to entire industry solu- our eco-management, and we imple- enhance your competitive edge with us.
tions. The industry software enables our ment these aims consistently. Right
industry customers to optimize the en- from product design, possible effects on
tire value chain – from product design the environment are examined. Hence
and development through manufacture many of our products and systems are
and sales up to after-sales service. Our RoHS compliant (Restriction of Hazard-
electrical and mechanical components ous Substances). As a matter of course,
offer integrated technologies for the en- our production sites are certified ac-
tire drive train – from couplings to gear cording to DIN EN ISO 14001, but to us,
units, from motors to control and drive environmental protection also means
solutions for all engineering industries. most efficient utilization of valuable
Our technology platform TIP offers ro- resources. The best example are our
bust solutions for power distribution. energy-efficient drives with energy sav-
ings up to 60 %.
Siemens SI 10 · 2009 1/3
© Siemens AG 2009
Management Level MES – Manufacturing Execution Systems
Operations Level SPrIMocAeTsIsC C PoCnStr7ol (DCS)
Industrial Software for
• Design and Engineering • Maintenance
• Installation and Commissioning • Modernization and Upgrade
• Operation • Energy Management
Control Level
SIMOTION SINUMERIK
Motion Control System Computer Numeric Control
Field Level
PROFIBUS PA
Process Instrumentation SIMATIC Sensors
Totally HART
Integrated IO-Link
Automation
Setting standards in
productivity and competitiveness.
Totally Integrated Automation.
Thanks to Totally Integrated Automation, Siemens is the only provider
of an integrated basis for implementation of customized automation
solutions – in all industries from inbound to outbound.
1/4 Siemens SI 10 · 2009
02.03.2009
© Siemens AG 2009
Ethernet
SIMATIC IT
Ethernet
SIMATIC WinCC
SCADA System
Industrial Ethernet
Industrial Ethernet
SIMATIC NET SIMATIC Controllers SIMATIC HMI Safety Integrated
Industrial Modular/Embedded/ Human Machine Interface
Communi- PC-based
cation Low-Voltage Controls
and Distribution
PROFINET
PROFIsafe Industrial Ethernet
PROFIsafe PROFIBUS
ASIsafe AS-Interface
SIMATIC Distributed I/O SINAMICS Drive Systems
Totally
Integrated
Power
KNX GAMMA instabus
TIA is characterized by its unique The unique continuity is already
continuity. a defined characteristic at the
development stage of our products
It provides maximum transparency at and systems.
all levels with reduced interfacing
requirements – covering the field level, The result: maximum interoperability –
production control level, up to the covering the controller, HMI, drives, up
corporate management level. With TIA to the process control system. This
you also profit throughout the complete reduces the complexity of the
life cycle of your plant – starting with automation solution in your plant. You
the initial planning steps through will experience this, for example, in the
operation up to modernization, where engineering phase of the automation
we offer a high measure of investment solution in the form of reduced time
security resulting from continuity in the requirements and cost, or during
further development of our products operation using the continuous
and from reducing the number of diagnostics facilities of Totally
interfaces to a minimum. Integrated Automation for increasing
the availability of your plant.
Siemens SI 10 · 2009 1/5
© Siemens AG 2009
Integrated power distribution
from one source.
Totally Integrated Power.
1/6 Siemens SI 10 · 2009
© Siemens AG 2009
Communication
IEC 61850 PROFINET BACnet
Industrial Ethernet
PROFIBUS
Processes /
industrial automation
KNX EIB
Products and systems
Medium voltage Transformers Low voltage Installation Building
technology automation
≤ 110 kV
Planning and system configuration
Electrical power distribution in Our portfolio comprises everything
buildings requires integrated solutions. from engineering tools to the matching
Our response: Totally Integrated Power. hardware: from switchgear and
This means innovative and integrated, distribution systems for medium volt-
interface-optimized products and age to transformers, from switching
systems which have been optimally and circuit-protection devices to
coordinated and complemented with low-voltage switchgear and busbar
communication and software modules trunking systems, as far as to the small
that link power distribution to building distribution board and the wall outlet.
automation or industrial automation. It goes without saying that both the
Totally Integrated Power accompanies medium-voltage switchgear, which
power distribution projects from one requires no maintenance, and the
end to the other. From A to Z. low-voltage switchgear are type-tested,
From the planning to the building’s use: and their busbar connections, too.
Totally Integrated Power offers signifi- Comprehensive protection systems
cant advantages in every project ensure the safety of man and machine
stage and to everyone involved in the at any time.
project – the investors, electrical plan-
ning engineers, electricians, users
and building facility managers.
Siemens SI 10 · 2009 1/7
03.04.2008
© Siemens AG 2009
Functional Safety of Machines and Systems
Basic safety requirements in the production industry • differentiate requirements on the implementation of prod-
ucts to ensure the free exchange of goods and requirements
Functional safety on the use of products.
Automation systems and components are responsible for
safety-related tasks in many different applications (machines Goals of the standard
and conveyor systems, process industry, building technology, It is the goal of safety technology to keep hazards for man and
etc.). This means that the health and safety of persons as well the environment as low as possible through technical equip-
as protecting equipment and the environment depend on the ment and devices. And at the same time, to not restrict indus-
correct functioning of the relevant systems and components. trial production more than is absolutely necessary.
Today, the correct functioning of systems and components is
handled under the term of “Functional Safety”. Conformity with the directives
With the introduction of the uniform European Single Market, To sell, market or operate products, these products must fulfill
national standards and regulations affecting the technical re- the basic safety requirements of the EU Directives.
alization of machines were consistently harmonized:
To ensure compliance with a directive, it is recommended to
Definition of basic safety requirements, which address, on the apply the harmonized European standards, which then con-
one hand, machine manufacturers in terms of the free move- fers the so-called “presumption of conformity” and provides
ment of goods (Article 95) and, on the other hand, machine both manufacturers and operators with legal certainty con-
operators in terms of industrial safety (Article 137). cerning compliance with national regulations such as the EC
The EU Directives: directive.
• specify requirements for plants/systems and their operating
With the CE marking, the manufacturer of a machine docu-
companies to ensure the health and safety of personnel and
ments the compliance with all applicable directives and regu-
the quality of the environment;
lations in the free movement of goods. As the European direc-
• include regulations regarding health and safety at the work- tives are globally approved, the CE marking is also useful for
place (minimum-requirements); exports to EEA countries.
• define product requirements (e.g. for machines) to ensure
the health and safety of the user;
The safety concept in the EC encompasses product requirements
and social aspects
Safety requirements
Article 95 EC treaty Article 137 EC treaty
(free movement of goods) (industrial safety)
„Industrial safety“-framework directive
e g. machines
(89/391/EEC)
Low-voltage Machinery Separate directi ve
directive d irective „Use of operating
(2006/95/CE) (98/37/EC)* equipment“
(86/655/EEC)
Harmonized European Standards National Laws
Manufacturer Operators of machines and plants
* The machinery directive 98/37/EC is currently binding.
It will be replaced by the new machinery directive 2006/42/EC by the end of 2009.
1/8 Siemens SI 10 · 2009