Silicones for Personal Care, 2nd Edition Anthony J. O’Lenick Jr. Silicones for Personal Care, 2nd Edition ISBN: 978-1-932633-36-8 Copyright 2008, by Allured Publishing Corporation. All Rights Reserved. Editorial Book Editor: Angela C. Kozlowski Copy Editors: Brian Budzynski, Lois Hince Indexer: Julie Bess Proofreader: Emily S. Keats Designer: Jennifer J. Kauffman Administration Publisher: Marian Raney Book Manager: Marie Kuta Book Coordinator and Web Support: Anita Singh Disclaimer The contents of this book are for educational purpose only. Readers should do their own research for new and updated information, patents, and government regulations. Neither this book nor any part may be reproduced or transmitted in any form by any means, electronic or mechanical, including photocopying, microfilming and recording, or by any information storage retrieval system, without permission in writing from the publisher. NOTICE To the best of our knowledge the information in this book is accurate. However, in a time of rapid change, it is difficult to ensure that all information provided is entirely accurate and up-to-date. Therefore, the author and the publisher accept no responsibility for any inaccuracies or omissions and specifically disclaim any liability, loss, or risk, personal or otherwise, which is incurred as a consequence, directly or indirectly, of the use and/or application of any of the contents of this book. Mention of trade names or commercial products does not constitute endorsement or recommendation for use by the Publisher. Allured Publishing Corporation 336 Gundersen Drive, Suite A, Carol Stream, IL 60188 USA Tel: 630-653-2155 Fax: 630-653-2192 E-mail: [email protected] Table of Contents Preface .......................................................................................................vii About the Author/Acknowledgement ........................................................ix 1. Introduction .......................................................................11 Silicone .......................................................................................................11 Comparing Silicon with Carbon ...............................................................12 Silicone Compounds .................................................................................14 Silicone from Quartz .................................................................................14 Rochow Process – Chlorosilanes from Silicon .........................................14 Hydrolyzate—Silicone from Chlorosilanes3 .............................................17 Reactions of Chlorosilanes ........................................................................19 Silicones Properties ...................................................................................20 Silicone Backbone Nomenclature ............................................................23 2. Basic Silicone Materials ....................................................35 Cyclomethicone .........................................................................................35 Molecular Weight of Polymeric Silicones.................................................39 Silicone Fluids ...........................................................................................42 Silicone on Substrate .................................................................................47 Cosmetic Usage of Silicone Fluids ...........................................................48 Silanol Compounds ...................................................................................49 3. Silicone Antifoam Compounds .........................................55 Mechanism of Antifoam ............................................................................57 Testing Antifoam Performance .................................................................59 4. Emulsion ............................................................................63 Emulsion Terminology2 .............................................................................66 Emulsion Stability .....................................................................................67 Silicone Emulsions ....................................................................................69 Types of Emulsions....................................................................................70 Deposition of Naturally Derived Hair Color via Reactive Silicone Emulsions ................................................................................72 5. Silicone Surfactants ...........................................................75 Silicone Molecule Preparation ..................................................................80 Equilibration ..............................................................................................82 Derivitization .............................................................................................90 iii iv SiliconeS for PerSonal care, 2nd edition anthony J. o’lenick, Jr. 6. Dimethicone Copolyol Chemistry ....................................93 Reaction .....................................................................................................94 Dimethicone Copolyol Properties ............................................................94 Structure Function Study..........................................................................99 Water Solubility .......................................................................................105 Water Tolerance ......................................................................................107 Odor .........................................................................................................108 Hydroxypropyl Dimethicone ..................................................................116 7. Silicone Esters .................................................................123 Reaction ...................................................................................................124 Properties .................................................................................................124 Solubility Properties ................................................................................126 Triglyceride-Derived Dimethicone Copolyol Esters .............................126 Dimethicone Copolyol Meadowfoamate ................................................127 Meadowfoam Silicone .............................................................................128 Ester Structure/Function ........................................................................132 Other Esterification Methods .................................................................138 8. Alkyl Dimethicone Copolyol Compounds ......................143 Orientation at the Interface ....................................................................146 Emulsification Properties ........................................................................148 3D Partition Coefficient ..........................................................................155 9. Fluoro Dimethicone ........................................................163 Surface Tension Reduction .....................................................................163 Chemistry .................................................................................................163 Low Fluoro Compounds .........................................................................165 High Fluoro Compounds ........................................................................167 Fluoro Alkyl Silicones..............................................................................167 10. Alkyl Dimethicone ...........................................................171 Typical Physical Properties .....................................................................177 Alkyl Dimethicone Orientation on Surfaces ..........................................177 Structure/Function Properties ................................................................180 Alteration of Functionalization ...............................................................180 Melt Point ................................................................................................180 Alteration of Construction ......................................................................181 Physical Properties ..................................................................................183 Alteration of Properties ...........................................................................185 SPF Enhancement ..................................................................................188 11. Cationic Silicone Compounds .........................................193 Silanol Groups .........................................................................................198 v anthony J. o’lenick, Jr. SiliconeS for PerSonal care, 2nd edition Amino Groups .........................................................................................198 D Units.....................................................................................................199 Dimethicone Copolyol Amine ................................................................200 Polymerization Process ...........................................................................201 Applications Evaluation...........................................................................201 12. Carboxy Silicone Complexes ...........................................209 Energetics of Complex Formation .........................................................211 Mild Conditioning Products ...................................................................212 Fatty Quaternary Ammonium Compounds ...........................................212 Chemistry .................................................................................................215 Desirable Properties of Cationic Silicone Complexes ...........................216 Silicone/Silicone Complexes ...................................................................223 13. Silicone Phosphate Esters ...............................................227 Emulsifiers ...............................................................................................231 Water Soluble Emollients .......................................................................231 Foaming Agents .......................................................................................232 Irritation Reduction of Sodium Lauryl Sulfate ......................................235 Irritation Reduction of Alpha Hydroxy Acids (AHA) ............................235 14. Silicone Resins .................................................................243 Chemistry .................................................................................................252 Applications .............................................................................................254 Future Developments .............................................................................260 15. Silicone Phospholipids .....................................................261 Phosphobetaines ......................................................................................261 Phospholipids ...........................................................................................263 Complexation with Anionic Surfactants .................................................264 Silicone Products .....................................................................................265 Chemistry .................................................................................................266 16. HLB ..................................................................................271 HLB System ............................................................................................271 Applicability of the HLB System to Surfactant Types ...........................273 Three-Dimensional HLB ........................................................................275 Testing the 3-D HLB System .................................................................279 17. Applying the Three-Dimensional HLB System .............283 The 3-D HLB System .............................................................................283 Compounds ..............................................................................................284 Testing ......................................................................................................288 Discussion ................................................................................................290 Emulsifier Kits .........................................................................................293 vi SiliconeS for PerSonal care, 2nd edition anthony J. o’lenick, Jr. 18. Silicone Quats ..................................................................297 Structure ..................................................................................................299 Properties .................................................................................................301 Softness ....................................................................................................303 19. Silicone Ester Amido Quaternary Compounds ..............309 Formulating .............................................................................................313 Applications Data – Foam .......................................................................313 Wet Comb Test ........................................................................................314 20. Silicones for Coating Pigments .......................................325 Definitions ...............................................................................................325 Historical Perspective..............................................................................325 Silicone Coatings for Pigments ...............................................................326 Pigment Reactive Binding Mechanisms .................................................326 Silicone Structure ....................................................................................328 Chemistry. ................................................................................................328 Other Functional Groups ........................................................................330 21. Silicone Surface Tension in Formulation .......................341 Silicone in Mixed Systems .......................................................................341 Simple Surfactant Systems ......................................................................343 Test Methodology ....................................................................................348 22. Properties of Silicone Compounds .................................351 Refractive Index ......................................................................................351 Surface Tension .......................................................................................353 Foam ........................................................................................................355 23. Reactive Silicone Compounds .........................................361 24. Methods in Silicone Chemistry .......................................371 Instrumental Methods .............................................................................371 Wetting Test Methodology ......................................................................377 Additional Silicone Information..............................................................381 Optimization of Emulsion .......................................................................384 25. Future Trends ..................................................................387 Technology ...............................................................................................387 Appendix A .............................................................................391 Index .......................................................................................399 Preface First Edition The intention of this book is to provide a source of information to the cosmetic chemist on the basic chemistry and properties of silicone polymers used in the cosmetics industry. Over the years, these silicone polymers have become more and more important in advanced cosmetic formulations. As these materials have a tendency to be more expensive compared to traditional fatty materials, the benefit that silicones provide to formulations needs to be either more effective at lower concentrations or must provide benefits not attainable with other traditional prod- ucts. While silicone compounds can do both, it is critically important to properly select the right silicone compound, and therefore, understanding the structure of these materials is crucial to successful selection. The book stresses the various steps on the synthesis of silicone compounds: con- struction, functionalization and derivitization. As you will see, each has a profound impact on the performance and each needs to be understood. Many suppliers of these materials do not provide such critical information, which makes using their products in cosmetic formulations much like throwing darts in the dark—you may hit the bull’s-eye, but the odds are highly unlikely. The topic of silicone polymers for personal care is broad in scope and cannot be contained within a single work. It is also a topic in which many new developments are being made, any of which could revolutionize the industry. Each new invention builds upon the work of the previous inventor and the science as a whole advances. It is incredible that, in 1946, the silicone pioneer Rochow, looking at the very im- pressive body of work that he had done, wondered if there was any commercial utility to these products. The commercial reality of silicone technology requires a different skill set—that of the chemist and the engineer. It is the combination of the two contributions that keeps product development moving forward. Second Edition The years have passed rapidly since the first edition. I am most grateful to update this work for a second edition. What is most interesting to me is the rate of growth of the use of silicone compounds in our industry and the collective creativity of the raw material manufacturer, finished product formulator and the consumer product marketer. The raw materials, finished products and substantiated claims that have been developed in the last five years have been truly magnificent. Table P.1 shows the dramatic growth in patents that include the terms “silicone” and “cosmetic.” One US patent was issued in the five-year period 1976–1980. In the last two years, there have been an incredible 6,034 US patents located by the same search. vii viii SiliconeS for PerSonal care, 2nd edition anthony J. o’lenick, Jr. Both the number of patents and products based upon silicone have grown immensely. It is the goal of this book to provide information that will allow the re- searcher to develop and commercialize new products that meet consumer needs. Table P.1. US Patents Containing Words “Silicone” and “Cosmetic” Period Patents % Issued 1976–1980 1 0.01 1981–1985 11 0.1 1986–1990 28 0.3 1991–1995 69 0.9 1995–1999 131 1.3 2000–2004 3,282 34.3 2004–2006 6,034 63.1 Total 9,556 100.0 The Author Anthony J. O’Lenick Jr. Anthony J. O’Lenick Jr. is president of Siltech LLC, a company he founded in 1989, specializing in organo-functional silicones and specialty chemicals. He has more than 250 patents and 30 years of experience in innovative personal care ingredients. He has held technical and executive positions at Alkaril Chemicals, Henkel Corp. and Mona Industries. Tony has four published books: Patent Peace of Mind (Allured Publishing Corp., 2008); Surfactants—Strategic Personal Care Ingredients (Allured Publishing Corp., 2005); Silicones for Personal Care (Allured Publishing Corp., 2003) and Primary Ingredients (Zenitech, 1998). He has written more than 40 technical articles in scientific and industry journals, including Cosmetics & Toiletries magazine and HAPPI. Additionally, he has authored two book chapters and co-edited Chemistry of Colored Cosmetics (Marcel Dekker). His next books, being published by Al- lured Publishing Corp., include Oils of Nature and Silicones for Personal Care, 2nd Edition. Tony also writes the Comparatively Speaking column for Cosmetics & Toiletries magazine. Tony is the recipient of numerous awards for his research on silicone-based surfactants, including awards from the Soap and Detergents Association and the American Oil Chemists’ Society. His work in developing a three-dimensional HLB system (oil-water-silicone) and its use in formulating emulsions was recognized by the Advanced Technology Group. In 2006, Tony was elected as a fellow of the Society of Cosmetic Chemists (SCC), having served the society as a member of its Committee on Scientific Affairs and Education. He teaches a course for the SCC on silicones and on patents. Additionally, Tony has been an invited speaker at a symposia organized by the Cosmetics Toiletry and Fragrance Association (CTFA), Allured Publishing and HBA. Tony and his wife reside outside of Atlanta. They have three sons (Kevin, Thomas and Andrew), two daughters-in-law (Nicole and Courtney) and two grandsons (Ty and Jackson). Acknowledgements The author gratefully acknowledges his wife, Alice, who has provided him with encouragement during the various phases of his work and throughout the last 30 years. He also acknowledges the contribution of Kevin O’Lenick, for reading the manuscript and making helpful suggestions. ix
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