Shot Peening

587 Pages·2003·15.293 MB·English

by  Lothar Wagner

III
Shot Peening
Edited by
Lothar Wagner
Deutsche Gesellschaft
für Materialkunde e.V.
566
I
Shot Peening
Edited by
Lothar Wagner
II
International Scientific Committee on Shot Peening
Prof. S. Al-Hassani University of Manchester, Manchester, UK
Dr. J. T. Cammett Naval Aviation Depot, Cherry Point, NC, USA
Mr. J. Champaigne Electronics Inc., Mishawaka, IN, USA
Prof. C. L. Corum Purdue University, West Lafayette, IN, USA
Prof. R. Clausen Technical University of Hamburg – Harburg, Hamburg, Germany
Dr. E. R. de los Rios University of Sheffield, Sheffield, UK
Dr. B. Eigenmann Diehl Munitionssysteme GmbH & Co. KG, Röthenbach a. d. Plegnitz,
Germany
Mr. J.-F. Flavenot CETIM, Senlis, France
Mr. P.-O. Karlsson Volvo Aero Corporation, Trollhättan, Sweden
Dr. D. Kirk Kenilworth, , Warwickshire,UK
Mr. A. Levers Airbus UK Ltd., Broughton, Flintshire, UK
Mr. B. Miller Boeing Company, Seattle, WA, USA
Prof. E. Müller University of Applied Sciences of Bochum, Bochum, Germany
Prof. A. Nakonieczny Technical University of Warsaw, Warsaw, Poland
Dr. A. Niku-Lari IITT - International, Noisy - le - Grand, France
Mr. M. J. Platts University of Cambridge, Cambridge, UK
Prof. B. Scholtes University of Kassel, Kassel, Germany
Dr. V. Schulze University of Karlsruhe, Karlsruhe, Germany
Prof. M. C. Sharma Maulana Azad College of Technology, Bhopal, India
Prof. K. Tosha Meiji University, Tama-ku, Tawasaki, Japan
Prof. O. Vöhringer University of Karlsruhe, Karlsruhe, Germany
Prof. L. Wagner Technical University of Clausthal, Clausthal-Zellerfeld, Germany
Mr. Y. Watanabe Toyo Seiko, Ama-gun, Aichi, Japan
Prof. H. Wohlfahrt Technical University of Braunschweig, Braunschweig, Germany
Prof. K. Xu Xi’an Jiaotong University, Xian, China
III
Shot Peening
Edited by
Lothar Wagner
Deutsche Gesellschaft
für Materialkunde e.V.
IV
Prof. Dr.-Ing. Lothar Wagner
TU Clausthal
Institut für Werkstoffkunde und Werkstofftechnik
Agricolastr. 6
D-38678 Clausthal-Zellerfeld
Germany
Proceedings of the 8th International Conference on Shot Peening (ICSP-8) in Garmisch-Partenkirchen, Germany,
16-20 September 2002
This book was carefully produced. Nevertheless, editor, authors, and publisher do not warrant the information
contained therein to be free of errors. Readers are advised to keep in mind that statements, data, illustrations,
procedural details or other items may inadvertently be inaccurate.
British Library Cataloguing-in-Publication Data:
A catalogue record for this book is available from the British Library
Bibliografic information published by Die Deutsche Bibliothek
Die Deutsche Bibliothek lists this publication in the Deutsche Nationalbibliografie;
detailed bibliografic data is available in the Internet at <http://dnb.ddb.de>.
ISBN 3-527-30537-8
© 2003 WILEY-VCH Verlag GmbH & Co. KGaA, Weinheim
Printed on acid-free paper
All rights reserved (including those of translation in other languages). No part of this book may be reproduced in
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without written permission from the publishers. Registered names, trademarks, etc. used in this book, even when
not specifically marked as such, are not to be considered unprotected by law.
Composition: W.G.V. Verlagsdienstleistungen GmbH, Weinheim
Printing: Druckhaus Darmstadt GmbH, Darmstadt
Bookbinding: Buchbinderei Schaumann GmbH, Darmstadt
Printed in the Federal Republic of Germany
V
Introduction
This book covers the papers which were presented either orally or as posters during the 8th In-
ternational Conference on Shot Peening held in Garmisch-Partenkirchen, Germany, September
16-20, 2002.
Shot peening has been proved to be a powerful instrument in enhancing the resistance of ma-
terials to various kinds of stress-induced damage, particularly against damage due to cyclic loa-
ding in air or in aggressive environments.
As shot peening can be used for a wide variety of structural components irrespective of shape
and dimensions, the number of shot peening applications in many industrial branches is increa-
sing. The use of peen forming as a technique to form large metal parts into complicated shapes
is also increasing, particularly in the aerospace industry.
ICSP8 was the eighth in a series of international conferences (1981 Paris, 1984 Chicago,
1987 Garmisch-Partenkirchen, 1990 Tokyo, 1993 Oxford, 1996 San Francisco, 1999 Warsaw)
and offered scientists and engineers a unique opportunity to update their knowledge.
This highly successful conference attracted more than 200 participants from 18 countries. Of
the more than 100 abstracts submitted, 71 papers were finally accepted for publication by the
International Scientific Committee on Shot Peening (ISCSP). I would like to thank those mem-
bers of the ISCSP who have been willing to review the submitted manuscripts in order to impro-
ve the quality of the proceedings.
The contributions are arranged in the book according to the conference topics, i.e., Applicati-
ons, Techniques and Controlling, Surface Layer Properties, Peen Forming, Corrosion and Fret-
ting, Fatigue of Fe- and Ni-based Alloys, Fatigue of Light-Weight Alloys, Alternative
Mechanical Surface Treatments and Modeling.
L. Wagner, Chairman of ICSP8
Clausthal-Zellerfeld, February 2003
2
VII
Table of Content
I Applications...........................................................................................................................1
The Application of Mechanical Surface Treatment in the Passenger Car Industry
P. Hutmann, BMW Group, Munich, Germany.............................................................................3
Life Enhancement of Aero Engine Components by Shot Peening: Opportunities
and Risks
G. König, MTU Aero Engines, Munich, Germany.....................................................................13
Study of Methodology to Increase Fatigue Limit of Gears
K. Ando, Yokohama National University, Yokohama, Japan; K. Matsui, H. Eto,
Isuzu Motors Ltd, Kawasaki-shi, Japan.....................................................................................23
Searching for the Most Suitable Condition and the Suggestion of Each Application
in Ultrasonic Shot Peening
Y. Watanabe, K. Hattori, M. Handa, Tokyo Seiko, Japan; J.-M. Duchazeaubeneix,
Sonats, France............................................................................................................................31
Consideration of Shot Peening Treatment Applied to a High Strength Aeronautical
Steel with Different Hardnesses
M. Torres, Department of Mechanics State University of São Paulo, São Paulo, Brazil;
M. do Nascimento, H. Voorwald, Department of Materials and Technology
State University of São Paulo, São Paulo, Brazil.......................................................................37
Towards Peen Forming Process Automation
F. Wüstefeld, W. Linnemann, S. Kittel, Kugelstrahlzentrum Aachen GmbH,
Aachen, Germany.......................................................................................................................44
Current Applications of Advanced Peen Forming Implementation
A. Friese, J. Lohmar, F. Wüstefeld, Kugelstrahlzentrum Aachen GmbH,
Aachen, Germany.......................................................................................................................53
II Techniques and Controlling..............................................................................................63
The Unsatisfactory Situation in Residual Stress Evaluation
R. Bosshard, ANVIL Developments, Volketswil, Switzerland....................................................65
Vacuum-Suction Peening: A Novel Method for Emission-free Shot Peening
G. Pieper, S. Ruhland, GP Innovationsgesellschaft mbH, Lübbenau, Germany.......................73
New Developments in Cut Wire Shot for Shot Peening
U. Kersching, R+K Draht GmbH, Mittweida, Germany...........................................................78