Service Manual Buddy 15/18 Aero 20-01/INOX Aero 20-11

23 Pages·2006·1.47 MB·English

Buddy 15/18
Aero 20-01/INOX
Aero 20-11/-21/-21INOX
Aero 25-11/-21
Service Manual
A. Preface / Safety Instructions
B. Technical data
x
C. Troubleshooting
e
d
D. Service
n
I
E. Tools
F. Wiring
Nilfisk
Contents
ALTO
A Preface / Safety Instructions ..........................................................................4
B Technical data ..........................................................................5
C Troubleshooting 1 Buddy 15/18, Aero 20/25-01/11
- Motor not working........................................... 8
2 Aero 20/25-21
- Motor not working with switch set to “I”...........9
3 Aero 20/25-21/-21INOX
- Motor not working with switch set to “II”..........10
D Service 1 Suction head (Buddy).....................................11
1.1 Disassembling / assembling the intake fitting....11
1.2 Disassembling / assembling the cover..............11
2 Container (Aero)..............................................12
2.1 Disassembling / assembling the container ring
( Aero 20 Inox only)...........................................12
2.2 Disassembling / assembling the intake fitting
(Aero 20 Inox only)............................................12
2.3 Disassembling / assembling the intake fitting in
the plastic container...........................................13
3 Suction head / electrical components (Aero)14
3.1 Disassembling / assembling the cover..............14
3.2 Disassembling / assembling the locking clamp 14
3.3 Disassembling / assembling the power cord.... 15
3.4 Disassembling / assembling the switch.............16
3.5 Disassembling / assembling the socket
(Aero 20/25-11/21 only).....................................16
3.6 Disassembling / assembling the start-up unit... 17
3.7 Disassembling / assembling the clamping plate17
3.8 Disassembling / assembling the motor..............18
4 Filter cleaning (Aero)..................................... 19
4.1 Disassembling / assembling filter cleaning
(tappet)..............................................................19
4.2 Disassembling / assembling filter cleaning
(flap)..................................................................19
E Tools 1 Special tools....................................................20
F Wiring 1 Wiring diagram................................................21
1.1 Wiring diagram Buddy 15/18,
Aero 20/25-01/INOX..........................................21
1.2 Wiring diagram Aero 20/25-11.......................... 22
1.3 Wiring diagram Aero 20/25-21/-21INOX............23
Buddy/Aero_Ver.1.0_170106 3/23
Nilfisk
Preface / Safety instructions A
ALTO
Preface
This repair manual contains a detailed description of the main repair work for wet and dry clea-
ners of the Nilfisk-ALTO Buddy and Aero Series.
Repair work requires a suitable testing workplace with the necessary power supply.
If operating errors are evident, refer the customer to the operating instructions.
A fault in the equipment can have a number of causes. Chapter “C” Troubleshooting will help you
here.
Refer to the illustrated spare parts lists during repairs. They show the assembly position and the
sequence in which the individual components should be assembled.
Always observe “Technical Information” sheets! They contain information on technical modifica-
tions made after publication of this repair manual.
Technical Information sheets are also valid as a supplement to the spare part list until publication
of a new edition!
Repair manuals and technical information sheets should be available at the site where repairs
are carried out.
It is not permitted to give them to third parties.
Use original Nilfisk-ALTO spare parts only!
Safety Instructions
For your own safety!
Repairs should only be made by someone who
has received proper instructions for the job or
who is a qualified electrician.
After the repair or modification an electrical
examination is to be performed according to
DIN VDE 0701 / 0702.
Before using the cleaner, always read the Observe national safety directives and regulations
operating instructions and keep them rea- for the electrical engineering trade, in particular:
dily available.
IEC 60335-2-69
Only allow the vacuum cleaner to be used
EN 60335-2-69
by persons who have been trained in its use
and who have been explicitly authorized to
DIN VDE 105 Part 1:
use it.
Operation of power Installation.
DIN VDE 0701/0702:
Repairing, modifying and testing electrical installa-
tions.
Buddy/Aero_Ver1.0_170106
4/23
B AN
u
d
dy Li
/A l
ero Tf
_ver.1 Version / Type Buddy 15 Buddy 18 Ois
.0 k
_
1 Country GB
70 EU EU ZA AU JP
1 Variants 230V
0
6
Voltage V 230 240 100
Frequency Hz 50/60
Fusing A 16 13 16 15
a
at Power consumption PIEC W 1000
d
T
rical aCpopnlniaenccteed s loocakde ftor W - e
ect Total connected load W - c
El Power cord lenght m 5,5
h
AWG
Power cord type H05VV-F 2x0,75 n
18/2
i
c
c- Protection class II
e n a
Prot tio Protection category IPX4 l

d
s Width mm 320
nsion wight DHeigphtth mmmm 420 385 455 at
e a
m nd Weight kg 3,9 4,2
Di a Tank volume l 15 18
c Air volume flow l/min 3600
cifi Static wate lift (max.) Pa 16000
e a
t-sp dat S1mou, nEdN p 6re0s7s0u4r-e1 level at dB(A) 72
ni
U Operating noise dB(A) 69
B
5/23
B AN
u
d
dy Li
/Aero VeTrysipoen / Aero 20-01 Aero 20-01 *INOX* Aero 25-01 Aero 20-11 Tlf
_ver.1 Country EU GB GB JP EU ZA ZA GB EU DK CH AU Ois
.0 Variants 230V 110V 230V k
_
1
7
01 Voltage V 230 110 100 230 240
0
6 Frequency Hz 50/60
Fusing A 16 13 16 15 16 13 16 10 15
a
at Power consumption PIEC W 1000 1150 1000
d
Connected load for
al W - 2000 1200 1300 T
c appliance socket
ri e
ct Total connected load W - 3000 2200 2300
e
El Power cord lenght m 5,5 c
h
H05VV- H07BQ- AWG 14- H05VV- H05VV- H05VV-
Power cord type H05VV-F2x0,75 n
F2x0,75 F2x1,0 3 SJTW F3G1,5 FG1,0 F3G1,5
i
c
c- Protection class II I a
e n
Prot tio Protection category IPX4 l
d
a
Width mm 375
s
nsion wight DHeigphtth mmmm 485 380 545 485 ta
e
m d
n Weight kg 5,7 6,7 5,9 5,7
Di a
Tank volume l 20 25 20
c Air volume flow l/min 3600
fi
ci Static wate lift (max.) Pa 18000 19000 18000
e a
t-sp dat S1mou, nEdN p 6re0s7s0u4r-e1 level at dB(A) 70
ni
U Operating noise dB(A) 67
B
6/23
B AN
u Version / Aero 20-21
d Aero 25-11 Aero 20-21 Aero 25-21
dy Type *INOX* Li
/A l
ero Country EU FR EU DK FR US EU DK GB FR CH AU JP US Tf
_ver.1 Variants Voltage V 230 120 223300V 240 100 120 Ois
.0 k
_
17 Frequency Hz 50/60
0
1
06 Fusing A 16 10 16 15 16 10 13 16 10 15
ata Power consumption PIEC W 1150 1000 1150 1000
d
Connected load for
al W 2000 1300 2000 800 2000 1150 1800 2000 1150 2000 500 800
c appliance socket
ri T
ct
e Total connected load W 3000 2200 3000 1800 3150 2300 2950 3150 2300 3150 1500 1800 e
El
Power cord lenght m 5,5 c
AWG AWG AWG h
H05VV- H05VV- H05VV- H05VV- H05VV- H05VV- H05VV- H05VV-
Power cord type 14-3 14-3 14-3
F3G1,5 F3G1,0 F3G1,5 F3G1,5 F3G1,0 F3G1,5 F3G1,0 F3G1,5 n
SJTW SJTW SJTW
i
c
c- Protection class I a
e n
Prot tio Protection category IPX4 l
d
a
d Width mm 375
n t
sa Depth mm 380 a
n ht
o g Hight mm 545 485 545
si ei
n w
e Weight kg 5,7 6,7 5,9
m
Di Tank volume l 20 25
Air volume flow l/min 3600
c
cifi Static wate lift (max.) Pa 18000 19000
e a
nit-sp dat S1mou, nEdN p 6re0s7s0u4r-e1 level at dB(A) 70 B
U
Operating noise dB(A) 67
7/23
Nilfisk
Troubleshooting C
ALTO
Troubleshooting Buddy / Aero-01/11
1 Buddy 15/18, Aero 20/25-01/11- Motor not working
Check:
-Mains voltage present?
-Power cord plugged in?
-Switch Q1 operated?
Check mains plug and
Power at switch No
power cord; replace if
Q1?
necessary
Yes
Power at motor No Check switch Q1;
M1? replace if necessary
s
t
n
e
Yes m
e
r
ui
q
e
r

y
Motor M1 No Check motor M1; et
working? replace if necessary fa
s

k
c
e
h
C
Yes
Buddy/Aero_Ver.1.0_170106 8/23
Nilfisk
Troubleshooting C
ALTO
Troubleshooting / Aero-20/25-21
2 Aero 20/25-21- Motor not working with switch set to “I”
Check:
- Mains voltage present?
- Power cord plugged in?
- Switch S1set to “I”?
Check mains plug and
Power at switch No
power cord; replace if
S1?
necessary
Yes
Power at start-
No Check switch Q1;
up unit A1?
replace if necessary s
t
n
e
m
Yes e
r
ui
q
e
r

y
Power at motor? No Replace start-up unit A1. te
f
a
s

k
c
Yes e
h
C
Motor M1 work- No Check motor M1;
ing? replace if necessary
Yes
Buddy/Aero_Ver.1.0_170106
9/23
Nilfisk
Troubleshooting C
ALTO
Troubleshooting / Aero-20/25-21
3 Aero 20/25-21- Motor not working with switch set to “II”
Check:
-Mains voltage present?
-Power cord plugged in?
-Switch S1set to “II”?
-Switched-on load with at least
20 W plugged into coupler socket?
Check mains plug and
Power at switch No
power cord; replace if
S1?
necessary
Yes
Power at start-up unit No Check switch S1;
A1 and socket X2? replace if necessary s
t
n
e
m
Yes e
r
iu
q
e
r

y
Power at No te
Replace start-up unit A1.
motor? fa
s

k
c
Yes e
h
C
Motor M1 work- No Check motor M1;
ing? replace if necessary
Yes
Buddy/Aero_Ver.1.0_170106
10/23