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series 806 mighty mouse mil-aero connectors PDF

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ULTRAMINIATURE CIRCULAR SERIES 806 MIGHTY MOUSE MIL-AERO CONNECTORS Next-Generation High-Density Connector Series for Demanding Aerospace, Defense and other Harsh-Application Environments FIRST EDITION · APRIL 2017 Series 806 Mighty Mouse Mil-Aero Connectors Advanced electrical, mechanical and environmental performance plus reduced „„Next-generation small form factor aerospace- size and weight compared to D38999 grade circular connector „„Designed for general Series 806 offers significant size and weight savings while meeting key performance use in harsh application benchmarks for a broad range of applications such as commercial and military environments such aerospace, industrial robotics, transportation systems and more. Designed for general as aircraft, industrial use in harsh vibration, shock and environmental settings—as well as high-altitude, robotics and more unpressurized aircraft zones with aggressive voltage ratings and altitude immersion „„Upgraded environmental, standards—the Series 806 Mil-Aero features numerous mechanical design innovations electrical and mechanical including durable mechanical insert retention, radial seals and triple-ripple grommet performance seals. Its reduced thread pitch and re-engineered ratchet prevent decoupling problems, particularly in small shell sizes, solving one of the major problems of shell „„Integrated anti- size 9 and 11 MIL-DTL-38999 Series III connectors. decoupling technology „„Higher density 20HD SAVE SIZE AND WEIGHT WITH SERIES 806 CONNECTORS and 22HD contact arrangements „„Glass hermetic, Series 806 Mil-Aero MIL-DTL-38999 lightweight aluminum Smallest Size Smallest Size hermetic, and filtered .500 In. Mating Threads .625 In. Mating Threads versions 3 #20 Contacts or 7 #22 3 #20 Contacts or 6 #22 contacts contacts „„+200° C temperature rating © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Table of Contents MIGHTY MOUSE MIL-AERO GENERAL INFORMATION AND REFERENCE 312710 17 1 18 MSUMDPSIISeEinGoSECnlaAeMshcSDso anuCDtakeeCInilHttI letotesrlaiISnatiCtl Reen-teela,rn apts eDl mlosIColmeCCetcTiuPrtcunaeovritciooaLrpltnTtpls cTacteetruoa6RnunYeagiIrtoiteEltcpOwetditircairucoSaaa otl taewm NipeccntT lwnsnMtreuttnilul egt riD virrrnstthsere eeeiheNEigsos sslsOsi St t uniiscitRa8sasaCtaot tntaCna,UannRa ntdnJclnnncdiItaeipcP0ahcncimS enceTaeegid tg t aI t aNa O Ev r t2aS6tvte ou Na5 poe2sltF m trill°0setaMiCnta0tb vgiagg iae°n neueCt© Incae Leittd2 s0 -r1A6he G5E1el0e00CnR0 Cs0o0aWoWC ni mW2n2,Omrti2,ir0at22 Dree0iIa2cHe22eH2rn22P2232cHg 2ti0e223Hig4 DS60mD8 c2t04S6S82DMo 02C 22iDoC2S 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ate5ZZtiFZMo salfsMn0LtNi1e R hnrriod(Ec0ITE,ZesFm Zri oZMreCasM CL nL Nq1cs3RMhil o3m2mEonAbgh2TyE6Fu2 e2-d1n8C1f4acc1lsaa 0a1e6e e)A92od-hl2x8.gl28g6.ce 6il1d6iIan6, te725emsn m76e8r8E 2m89cF0 8m0o 86fo85w5i9h5uLoe1C7ln8aef8 ee 0R.merh•i pgssma mnts8ihoek c ts1Naa aOuhwiS8hSgttiAPnhAA c-SiSieeSchnr2loSokedlSlAT/Ah olAA9//iS48SeANlgl7nTuc/OZ 6ll-e0l5lSul0mT/l74 pA/t0/R/h/3tc i M n0n2Nl0D0TtaE1-N/sO0-Z0lol1a0l01Pe 0 E0dp-6/d/0iNu0cniDMa0n s0iND0-nE-0NnCT0aQ0o 0st Psb-0dPiN0iiFiuai al.suiNmhC0snCuT/mjU sEtdaFeeurlFai0ael.Mlcb5t/idp5IouEdnc3dnnih lF3R3o•sl2 atim2img im2elnd.n2n cwmE2i-t2asriioi,oM u aun mawfg(ppnoN dmtcc5ecaEi5rwudB5rihn6ho,6imc0cN6t5 )rm88uN8.1.gka 8p5 erg 89mp85TecSe95ni.M7e 8lcM8lrtne0i gpkroni Fivn tlieeiiplfl enmiCilluav it-eiwvPiyconsu1rr3oh1T,51l. mii5c3 .tcf52lt0D5F15fi..t2u .t.200hoD..05 oE...05iD.E000Wn.M5ocmo,5rM IrocZnAauoVItp iIL-•np-itLt n o -3 a(Uc -inDm(nD6n-EomM.oETSi4IMVdTnAnVtIL.I-n)LA igL4-I)C-c-L3-3-.3e3AD-386D.8MG6T941eE9TM4L9E-0II9L1-L-A 9,I3E0-c90-M1L3M-Do8I9Mc0-34A8DIE9dT0M 6L-P 9I9LPTe- 34AAa9DI-9aL t6L-03-r9m7-MrT-3a4368aMD5L6.o-p893 .8-TP4 4 42399sP3La.-4 5.899ap8-5r3.9a9Mrr31.e1a89.M6a .2499P sk4 .9MaPE5 .c95raI.u Aa7M.Pr8.ra- ar43 .ePr 4.6a5na.4.5.r t2P4-a.348.R.5 574O.2.5C5.2E.15DURE .41110.X1. 40H05O8LE T.O06 A7CCDEIPAT C .0O3N2T MA.0AC5XT788 .169120 15202X43..30.5511340 2X4X.351.125 Introduction and Contact Performance Space-Grade Printed Circuit Board Product Features Arrangements Specifications Information Layouts Page 2 Page 5 Page 6 Page 9 Page 70 SERIES 806 MIGHTY MOUSE MIL-AERO CONNECTORS Plugs Square Flange Line Receptacles Jam Nut Receptacles Jam Nut PCB 806-012 Receptacles 806-019 806-020 Receptacles Page 10 806-013 Page 14 Page 16 806-021 Page 12 Page 18 Square Flange Glass Hermetic Glass Hermetic Lightweight Hermetic Filtered Filtered PCB PCB Receptacles Receptacles PCB Receptacles PCB Receptacles Receptacles Receptacles 806-022 806-025 806-026 806-028 240-806 240-806-21 Page 20 Page 22 Page 25 Page 28 Page 30 Page 32 SERIES 806 MIGHTY MOUSE MIL-AERO ACCESSORIES Contacts Crimp Tools, Filler Plugs Band-Master ATS® Panel O-rings Panel Gaskets Page 34 Ins/Ext Tools Page 38 Page 38 Page 38 Page 39 Page 37 Connector Nut Plates Protective Covers Stowage Shrink Backshell Holding Tools Page 40 Page 41 Receptacles Boots Selection Guide Page 39 Page 44 Page 45 Page 48 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero 1 Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Introduction About The Series 806 Save Size and Weight with Series 806 Connectors The Mighty Mouse Series 806 Mil-Aero is an aerospace-grade Mighty Mouse Mil-Aero Is The Next Generation Higher Density ultraminiature circular connector with Connector for Demanding Aerospace and Defense Applications triple-start threaded coupling. The 806 connector is smaller and lighter than traditional aerospace connectors. Featuring size 20HD and 22HD contacts, the Series 806 offers up to twice the Series 806 plug with 19 #22 contacts number of contacts with no reduction compared to MIL-DTL-38999 Series in performance. Independent laboratory III with 6 #22 contacts. More than 3X testing has demonstrated that the Series the number of contacts, yet only .020 806 meets the requirements of MIL- DTL-38999 Series III. inches larger diameter. But there is more to the 806 than size and weight reduction. This new MIL-DTL-38999 Series 806 high-performance connector has many innovative features that meet the most Series 806 20HD Arrangements Compared to MIL-DTL-38999 Series III Size 20 Arrangements aggressive requirements of the military/ No. of Contacts vs. Coupling Nut Diameter aerospace industry. One such feature is better resistance to vibration-induced es)2.0 h decoupling. This is accomplished by re- nc1.8 engineering the ratchet mechanism and r (I introducing a shallower mating thread te1.6 e ramp angle. m a1.4 Glenair pioneered integral banding Di platforms to allow direct attachment Nut 1.2 Series 806 #20HD of cable shields, boots and overmolds. g 1.0 n D38999 #20 TGhleisn ianinr’so vfairtsito nco cnonneticntuoer st ow iethxc tlhues i8v0e6ly, upli0.8 o use the ultralightweight Nano-Band for C0.6 maximum size and weight reduction. 0 10 20 30 40 50 60 70 80 90 100 Another enhancement is a “top hat” Number of Contacts insulator with raised bosses for foolproof alignment of insulator cavities and Series 806 #22HD Arrangements Compared to retention clips as well as higher voltage MIL-DTL-38999 Series III #22D and #23 Arrangements ratings. No. of Contacts vs. Coupling Nut Diameter The 806 series connector features an es)2.0 O-ring radial interface sealing design h c ifnosr teeaasdi eorf ma eftlaatl- tgoa-smkeett.a Tl hcios uapllloinwgs, er (In1.8 t1.6 improved sealing, and better EMI e m performance. The MIL-DTL-38999 Series a1.4 Di III and other legacy aerospace circular ut 1.2 Series 806 #22HD connectors have a flat gasket inside the N D38999 #22D receptacle shell. This peripheral seal must ng 1.0 D38999 #23 be compressed sufficiently to allow full pli metal-to-metal connector bottoming. ou0.8 C In certain tolerance conditions this seal 0.6 can make it difficult to fully mate the 0 20 40 60 80 100 120 140 160 180 200 connectors “without the use of tools” as Number of Contacts is required by MIL-DTL-38999. 2 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Product Features KEY FEATURES Plug Connector „„Next-generation high Coupling Nut Retainer Ring performance ultraminiature Stainless steel aerospace connector Coupling Nut Aluminum alloy „„Reduced pitch triple-start Insert Retention Ring modified anti-decoupling stub Stainless steel ACME thread Wire Seal fluorosilicone rubber „„Higher density 20HD and Insulators 22HD contact arrangements Glass-filled rigid dielectric Contacts „„+200° C operating temperature Gold-plated copper Anti-Decoupling „„High strength aluminum alloy Spring Plug Barrel plug barrel Stainless steel High strength 7alloy „„“Triple ripple” wire sealing Interfacial Seal fluorosilicone rubber grommet (75,000 ft. rated) EMI Ground Spring „„Snap in, rear release crimp Nickel-plated BeCu contacts „„Metal contact retention clips Receptacle Connector „„Integral Nano-Band shield Insert Retention Ring termination platform Stainless steel Wire Seal „„EMI shielding effectiveness per Fluorosilicone rubber MIL-DTL-38999M para. 4.5.28 Insulators (65 dB min. leakage Glass-filled rigid dielectric attenuation @ 10GHz) Jam Nut Aluminum alloy „„10,000 amp indirect lightning strike Shell / Mating Interface „„300g. shock Aluminum, modified Panel O-ring triple-start Fluorosilicone „„MIL-S-901 Grade A high impact Shell Body shock Aluminum alloy „„Aluminum and stainless steel versions „„Environmental crimp contact, glass-to-metal seal PC tail and solder cup hermetics, and EMI AVAILABLE LIGHTWEIGHT ALUMINUM “CODE RED” HERMETICS filter versions CODE RED is a lightweight „„RoHS compliant nickel, nickel- encapsulant sealing and application process with PTFE, black zinc and stainless 50% package-weight steel plus mil-grade cadmium savings compared to glass-to-metal seal Kovar/stainless steel solutions. Non- finish options outgassing CODE RED (IAW NASA/ESA) provides durable hermetic sealing with „„Printed circuit board versions better than 1X10-7 leak rate performance. Gold-plated copper contacts deliver outstanding low-resistance current carrying capacity. See 806-028 page 27. with threaded flange © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero 3 Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Product Features SERIES 806 MIGHTY MOUSE MIL-AERO FEATURES Interface Seal Radial Peripheral Seal Metal-to-Metal Mating Better sealing, easier metal-to- metal bottoming “Triple Ripple” Wire Seal meets 75,000 ft. altitude Five Keys immersion test Positive alignment High Density Crimp Pins Gold plated copper alloy “Top Hat” Insulator Higher voltage rating, foolproof alignment Retention Ring Fail-safe mechanical retention of High Density Crimp Sockets insert assembly Gold plated copper alloy EMI Spring Low shell-to-shell resistance, SST Ratchet Spring Rear Release Contact excellent EMI protection and Shallow Mating Thread Retention Clip Ramp Angle BeCu alloy Foolproof anti-decoupling Series 806 Mighty Mouse, with its high-density size #20HD and #22HD contact arrangements, is designed for universal mil-aero use. The many special design features shown above allow this ultraminiature connector to meet and even exceed MIL-DTL-38999 performance even in high-altitude, unpressurized zones. Other Mighty Mouse Series connectors, such as the 801 and 805 with their size #23 contact layouts, are optimized for size and weight reduction in land, sea and pressurized-zone aircraft applications. 4 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Contact Arrangements Series 806 Arrangements with #20HD Contacts (1800 Vac, 7.5 A) Mating face of pin 17 1 18 connector. Socket 1 2 1 2 11121 13 1 27 numbering is 1 2 1 2 8 8 3 10 2 20 14 reversed. 3 7 3 9 10 195 133 10 indkSeicyyam ltoebcsoa mtl ioans t.er 3 5 4 6 5 4 7 6 5 4 8 7 146 5 4 31 10 Arrangement No. 8-3 9-5 10-8 11-10 12-15 14-20 16-31 No. of Contacts 3 5 8 10 15 20 31 31 1 32 40 23 1 24 1 27 Mating face of pin 20 1 21 40 connector. Socket 20 numbering is 47 56 reversed. 34 61 30 70 74 30 41 50 55 20 69 50 50 92 86 60 Symbol indicates master key location. 30 10 40 10 10 10 20 40 Arrangement No. 18-41 20-55 22-69 24-92 No. of Contacts 41 55 69 92 Series 806 Arrangements with #22HD Contacts (1300 Vac, 5 A) Mcoanntuninmegcb tfoaecrr.ie nS ogofc i spk eint 1 2 1 2 8 9 1 2 10 11 1 2 7 3 2 1 4 116 3 1 2 49 19 1 20 33 1 512202735425057 reversed. 6 7 3 7 1110 3 9 11521143 3 12 815 1230 indkSeicyyam ltoebcsoa mtl ioans t.er 4 3 5 4 6 5 4 87 6 5 4 161918 1713 1823 25 26 242116 10 39 41119 263441495660 Arrangement No. 8-4 8-7 9-11 10-15 11-19 12-26 14-39 16-60 No. of Contacts 4 7 11 15 19 26 39 60 Mcoanntuninmegcb tfoaecrr.ie nS ogofc i spk eint 15122029394858677582 1 5122029395062738392101007 141019294052657790102111321331238 1512223345587287101116130141351516176863 reversed. 4 186 Symbol 4 85 4 110 3 140 182 indkeicya ltoecsa mtioanst.er 1119283847 57667481 1119283849 61 72829199106 9182839516476 89101112122113317 11213244577186100115129141251461575 Arrangement No. 18-85 20-110 22-140 24-186 No. of Contacts 85 110 140 186 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero 5 Dimensions in Inches (millimeters) are subject to change without notice. Rev. 07.14.17 ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Materials and Finishes, Performance Specification Standard Materials and Finishes DESCRIPTION MATERIAL FINISH Pin Contact Copper alloy 50 microinches gold over nickel Socket Contact Copper alloy, with stainless steel hood 50 microinches gold over nickel Contact hood: passivate Insulators High grade rigid dielectric None Seals Fluorosilicone/silicone blend, blue None EMI Spring Beryllium copper Nickel Shell, Coupling Nut, Jam Nut Aluminum alloy or stainless steel See sales drawing or catalog for finish options Contact Retention Clip Beryllium copper None Anti-Decoupling Ratchet Spring Stainless steel Passivate Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Dielectric withstanding voltage at Contact Size Altitude Voltage MIL-DTL-38999M para. 4.5.11.1 sea level 20HD Sea level 1800 EIA-364-20 Method A 22HD Sea level 1300 2 mA maximum leakage current Unmated pairs Dielectric withstanding voltage Contact Size Altitude Voltage MIL-DTL-38999M para. 4.5.11.2 at altitude 20HD 50,000 ft 1000 EIA-364-20 Method A 70,000 ft 1000 2 mA maximum leakage current 100,000 ft 1000 Mated pairs 22HD 50,000 ft 800 70,000 ft 800 100,000 ft 800 Insulation resistance at ambient 5000 megohms minimum MIL-DTL-38999M Para. 4.5.10.1 temperature EIA-364-21 Insulation resistance at elevated 1000 megohms minimum MIL-DTL-38999M Para. 4.5.10.2 temperature EIA-364-21 Contact resistance at 25°C, Maximum Voltage Drop AS39029C Para. 4.7.5 crimp contacts (millivolts) EIA-364-06 Test Current After Silver-plated wire Wire Size Amperes Initial Conditioning 20 7.5 55 66 22 5 73 88 24 3 45 54 26 2 52 63 28 1.5 54 65 30 1 60 73 Contact resistance at 200° C, AS39029C Para. 4.7.5 Test Current Maximum Voltage crimp contacts EIA-364-06 Wire Size Amperes Drop (millivolts) Silver-plated wire 20 7.5 94 22 5 125 24 3 77 26 2 89 28 1.5 92 30 1 103 Low level contact resistance, Maximum Contact Resistance (milliohms) AS39029C Para. 4.7.4 crimp contacts Wire Size Initial Values After Conditioning EIA-364-23 20 9 11 Silver plated wire 22 15 17 24 20 23 26 31 38 28 50 60 30 75 88 6 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Performance Specification Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Contact resistance, glass-sealed Contact Size, Test Current Maximum Millivolt Drop MIL-DTL-38999M Para. 3.18.2 hermetic connectors Wire Size Amperes Initial After Conditioning EIA-364-06 20 5 60 75 22 3 85 95 Shell-to-shell conductivity Finish Code Shell Matl/Fin Millivolt Drop (mV) MIL-DTL-38999M Para. 4.5.25 NF Al/OD Cad 2.5 EIA-364-83 MT Al/Ni-PTFE 2.5 ME Al/EN 1.0 ZR Al/Zn-Ni 2.5 Z1 SST/pass. 10.0 ZL SST/Ni 1.0 Backshell shield braid to shell Finish Code Shell Matl/Fin Millivolt Drop (mV) MIL-DTL-38999M Para. 4.5.25.1 conductivity NF Al/OD Cad 5.0 EIA-364-83 MT Al/Ni-PTFE 5.0 ME Al/EN 3.5 ZR Al/Zn-Ni 5.0 Z1 SST/pass. 15.0 ZL SST/Ni 3.5 Indirect lightning strike No evidence of damage which could impair proper functioning. MIL-DTL-38999M Para. 4.5.47 Connectors shall meet shell-to-shell conductivity, DWV and EIA-364-75 coupling torque. 10,000 Amps peak current EMI shielding Leakage Attenuation, (dB) minimum MIL-DTL-38999M Para. 4.5.28 Freq. Electroless Nickel Cadmium, Nickel-PTFE, Zinc- MHz Finish Nickel Finish 100 90 90 200 88 88 300 88 88 400 87 87 800 85 85 1,000 85 85 1,500 76 69 2,000 70 65 3,000 69 61 4,000 68 58 6,000 66 55 10,000 65 50 Durability No evidence of damage which could impair proper function- MIL-DTL-38999M Para. 4.5.8 ing following 500 cycles of mating and unmating. EIA-364-09 Coupling and uncoupling torque MIL-DTL-38999M Para. 4.5.7 Maximum Minimum EIA-364-114 Shell size Engagement Disengagement lbs-inch. lbs.-inch. 8 8 2 9 8 2 10 12 2 11 12 2 12 12 2 14 16 2 16 20 3 18 24 3 20 28 3 22 32 5 24 36 5 Insert retention 100 pounds per square inch, 25 pound minimum force MIL-DTL-38999M Para. 4.5.12 EIA-364-35 External bend moment Shell size Pound inches MIL-DTL-38999M Para. 4.5.16 8 100 EIA-364-43 9 100 10 100 11 200 12 300 14 400 16 500 18 600 20 700 22 800 24 900 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero 7 Dimensions in Inches (millimeters) are subject to change without notice. ULTRAMINIATURE CIRCULAR Series 806 Mighty Mouse Mil-Aero Connectors Performance Specification Performance Specification TEST DESCRIPTION REQUIREMENT PROCEDURE Contact retention Contact size Pounds ± 10 percent MIL-DTL-38999M Para. 4.5.20.1 22HD 10 EIA-364-29 20HD 10 Magnetic permeability 2 µ maximum MIL-DTL-38999M Para. 4.5.48 EIA-364-54 Contact engaging /separation force Contact forces shall meet AS39029 Table 9 requirements AS39029C Para. 4.7.6 EIA-364-37 Temperature cycling (thermal No evidence of damage detrimental to the function of the MIL-DTL-38999M Para. 4.5.4 EIA-364-32 shock) connector Mated connectors, -65° C to +200° C Random vibration, elevated tem- No discontinuities of 1 microsecond or longer MIL-DTL-38999M Para. 4.5.23.2.3 with Figure 24 perature, 43g rms No resonance at frequencies less than 300 Hz accessory load EIA-364-28 +200°C Random vibration, ambient tem- No discontinuities of 1 microsecond or longer MIL-DTL-38999M Para. 4.5.23.2.4 EIA-364-28 Test perature, 49g rms Condition V Sine vibration, 60g No discontinuities of 1 microsecond or longer MIL-DTL-38999M Para. 4.5.23.2.1 with Figure 24 accessory load 12 hours in each of 3 axes 4 hours at ambient, 4 hours at -55° C, 4 hours at +200° C Mechanical shock, 300g No discontinuities of 1 microsecond or longer MIL-DTL-38999M Para. 4.5.24.1 EIA-364-27 High impact shock (901) No discontinuities of 1 microsecond or longer MIL-DTL-38999M Para. 4.5.24.2 No evidence of damage which could impair proper functioning. MIL-S-901 Grade A Humidity, cyclic Meet DWV and IR test MIL-DTL-38999M Para. 4.5.26 EIA-364-31 Method 4 10 cycles, 10 days, 25 – 65°C 80 – 100% RH Ozone exposure No evidence of damage detrimental to the function of the MIL-DTL-38999M Para. 4.5.29 EIA-364-14 connector Fluid immersion No damage to plastic, elastomeric and bonding materials MIL-DTL-38999M Para. 4.5.30 detrimental to the function of the connector. Connector EIA-364-10 shall meet coupling torque and DWV requirements when tested within 3 hours of immersion. Altitude immersion No evidence of moisture on connector interface or contacts. MIL-DTL-38999M Para. 4.5.9 At the end of the third cycle, while still submersed, connec- EIA-364-03 tors shall meet dielectric withstanding voltage and 1,000 75,000 feet megohms insulation resistance. Altitude- low temperature Connectors shall meet insulation resistance requirement MIL-DTL-38999M Para. 4.5.21 while at -65°C and 100,000 ft. Connectors shall meet DWV EIA-364-105 requirement when returned to ambient conditions. -65°C 100,000 ft. Thermal vacuum outgassing All nonmetallic materials shall not exceed 1.0% Total Mass MIL-DTL-38999M Para. 4.5.42 Loss and 0.1% Total Volatile Condensible Materials. Ap- ASTM E595 plicable only to connectors that have been subjected to optional thermal vacuum outgassing. Salt Spray (dynamic) MIL-DTL-38999M Para. 4.5.13.2 Finish Code Matl/Fin Hours EIA-364-26 NF Al/OD Cad 500 500 mating cycles MT Al/Ni-PTFE 500 ME Al/EN 96 ZR Al/Zn-Ni 500 Z1 SST/passivate 1000 ZL SST/Ni 1000 8 © 2017 Glenair, Inc • 1211 Air Way, Glendale, CA 91201 • 818-247-6000 • www.glenair.com • U.S. CAGE code 06324 • Series 806 Mighty Mouse Mil-Aero Dimensions in Inches (millimeters) are subject to change without notice.

Description:
Series 806 Mil-Aero. Smallest Size .500 In. Mating Threads. 3 #20 Contacts or 7 #22 contacts. SAVE SIZE AND WEIGHT WITH SERIES 806 1.250 31.75 1.125 28.58 2.05. 52.07 .84. 21.34 1.47. 37.34 .75. 19.05 1.42. 36.07 .565 14.4. 18. M25 x 1.0-6H. 1.375 34.93 1.250 31.75 2.26. 57.40 .94.
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