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Separation, Extraction and Concentration Processes in the Food, Beverage and Nutraceutical Industries (Woodhead Publishing Series in Food Science, Technology and Nutrition) PDF

1363 Pages·2010·26.24 MB·English
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i Separation, extraction and concentration processes in the food, beverage and nutraceutical industries © Woodhead Publishing Limited, 2010 ii Related titles: Separation processes in the food and biotechnology industries (ISBN 978-1-85573-287-2) This book reviews methods and techniques for separating food components and products of the biotechnology industry. The introduction focuses on food composition and some of the conventional separation techniques. Subsequent chapters deal with each specific type or area of application individually and include information on the basic principles, industrial equipment available, commercial applications and an overview of research and development. Novel enzyme technology for food applications (ISBN 978-1-84569-132-5) The food industry is constantly seeking advanced technologies to produce value- added, nutritionally-balanced products for consumers in a sustainable fashion. Since enzymes are so specific in their action, they are a useful biotechnological processing tool and by controlling the action of enzymes, innovative food ingredients and higher quality food products can be produced. Part one of Novel enzyme technology for food applications covers the principles of industrial enzyme technology, including methods to develop and tailor enzymes for food bioprocessing. Part two introduces the reader to novel applications of enzymes for the production of improved ingredients and food products. Food processing technology (Third edition) (ISBN 978-1-84569-216-2) The first edition of Food processing technology was quickly adopted as the standard text by many food science and technology courses. The publication of a completely revised and updated third edition consolidates the position of this textbook as the best single-volume introduction to food manufacturing technologies available. The third edition has been updated and extended to include the many developments that have taken place since the second edition was published. In particular, advances in microprocessor control of equipment, ‘minimal’ processing technologies, functional foods, developments in ‘active’ or ‘intelligent’ packaging, and storage and distribution logistics are described. Technologies that relate to cost savings, environmental improvement or enhanced product quality are highlighted. Additionally, sections in each chapter on the impact of processing on food-borne micro-organisms are included for the first time. Details of these and other Woodhead Publishing books can be obtained by: ∑ visiting our web site at www.woodheadpublishing.com ∑ contacting Customer Services (e-mail: [email protected]; fax: +44 (0) 1223 893694; tel.: +44 (0) 1223 891358 ext. 130; address: Woodhead Publishing Limited, Abington Hall, Granta Park, Great Abington, Cambridge CB21 6AH, UK) If you would like to receive information on forthcoming titles, please send your address details to: Francis Dodds (address, tel. and fax as above; e-mail: francis. [email protected]). Please confirm which subject areas you are interested in. © Woodhead Publishing Limited, 2010 iii Woodhead Publishing Series in Food Science, Technology and Nutrition: Number 202 Separation, extraction and concentration processes in the food, beverage and nutraceutical industries Edited by Syed S. H. Rizvi Oxford Cambridge Philadelphia New Delhi © Woodhead Publishing Limited, 2010 iv Published by Woodhead Publishing Limited, Abington Hall, Granta Park, Great Abington, Cambridge CB21 6AH, UK www.woodheadpublishing.com Woodhead Publishing, 525 South 4th Street #241, Philadelphia, PA 19147, USA Woodhead Publishing India Private Limited, G-2, Vardaan House, 7/28 Ansari Road, Daryaganj, New Delhi – 110002, India www.woodheadpublishingindia.com First published 2010, Woodhead Publishing Limited © Woodhead Publishing Limited, 2010 The authors have asserted their moral rights. This book contains information obtained from authentic and highly regarded sources. Reprinted material is quoted with permission, and sources are indicated. Reasonable efforts have been made to publish reliable data and information, but the authors and the publisher cannot assume responsibility for the validity of all materials. Neither the authors nor the publisher, nor anyone else associated with this publication, shall be liable for any loss, damage or liability directly or indirectly caused or alleged to be caused by this book. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming and recording, or by any information storage or retrieval system, without permission in writing from Woodhead Publishing Limited. The consent of Woodhead Publishing Limited does not extend to copying for general distribution, for promotion, for creating new works, or for resale. Specific permission must be obtained in writing from Woodhead Publishing Limited for such copying. Trademark notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation, without intent to infringe. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. ISBN 978-1-84569-645-0 (print) ISBN 978-0-85709-075-1 (online) ISSN 2042-8049 Woodhead Publishing Series in Food Science, Technology and Nutrition (print) ISSN 2042-8057 Woodhead Publishing Series in Food Science, Technology and Nutrition (online) The publisher’s policy is to use permanent paper from mills that operate a sustainable forestry policy, and which has been manufactured from pulp which is processed using acid-free and elemental chlorine-free practices. Furthermore, the publisher ensures that the text paper and cover board used have met acceptable environmental accreditation standards. Typeset by Replika Press Pvt Ltd, India Printed by TJI Digital, Padstow, Cornwall, UK © Woodhead Publishing Limited, 2010 v Contents Contributor contact details ................................................................. xiii Woodhead Publishing Series in Food Science, Technology and Nutrition .............................................................................................. xvii Preface ................................................................................................ xxvii Part I Developments in food and nutraceutical separation, extraction and concentration techniques 1 Principles of supercritical fluid extraction and applications in the food, beverage and nutraceutical industries ................ 3 Ž. Knez, M. Škerget and M. Knez Hrnčič, University of Maribor, Slovenia 1.1 Introduction ...................................................................... 3 1.2 Thermodynamic fundamentals ......................................... 8 1.3 Cycle processes for extraction using supercritical fluids 21 1.4 Extraction of solids using SCF ........................................ 26 1.5 Extraction of liquids using SCF ....................................... 30 1.6 Conclusion ........................................................................ 32 1.7 References ........................................................................ 36 2 Principles of pressurized fluid extraction and environmental, food and agricultural applications ................ 39 C. Turner and M. Waldebäck, Uppsala University, Sweden 2.1 Introduction ...................................................................... 39 2.2 Instrumentation and principles of pressurized fluid extraction ......................................................................... 41 2.3 Applications of pressurized fluid extraction .................... 56 2.4 Future trends..................................................................... 59 2.5 Sources of further information and advice ...................... 61 2.6 Conclusions ..................................................................... 63 2.7 References ........................................................................ 64 © Woodhead Publishing Limited, 2010 vi Contents 3 Principles of physically assisted extractions and applications in the food, beverage and nutraceutical industries .................................................................................... 71 E. Vorobiev, Compiègne University of Technology, France and F. Chemat, University of Avignon and Pays de Vaucluse, France 3.1 Introduction ...................................................................... 71 3.2 Pulsed electric field-assisted extractions in the food industry ............................................................................. 72 3.3 Ohmic heating-assisted extractions in the food industry 83 3.4 Extraction assisted by high-voltage electrical discharges and applications in the food industry ............................... 86 3.5 Ultrasound-assisted extraction (UAE) in the food industry ............................................................................. 90 3.6 Microwave-assisted extraction (MAE) in the food industry ............................................................................. 96 3.7 Combination of physical treatments for extraction in the food industry .............................................................. 100 3.8 References ........................................................................ 102 4 Advances in process chromatography and applications in the food, beverage and nutraceutical industries ................... 109 M. Ottens and S. Chilamkurthi, Delft University of Technology, The Netherlands 4.1 Introduction ...................................................................... 109 4.2 Basic principles of process chromatography.................... 113 4.3 Applications of process chromatography in the food, beverage and nutraceutical industries .............................. 118 4.4 Recent developments in process chromatography ........... 128 4.5 Process control in chromatography .................................. 135 4.6 Future trends..................................................................... 135 4.7 Conclusions ...................................................................... 137 4.8 Sources of further information and advice ...................... 137 4.9 List of abbreviations......................................................... 137 4.10 References ........................................................................ 138 5 Novel adsorbents and approaches for nutraceutical separation ................................................................................... 148 B. W. Woonton, CSIRO Food and Nutritional Sciences, Australia and G. W. Smithers, Food Industry Consultant, Australia 5.1 Introduction ...................................................................... 148 5.2 Molecular imprinted polymers and applications in the nutraceutical industry ....................................................... 149 5.3 Organic monoliths and applications in the nutraceutical industry ............................................................................. 153 © Woodhead Publishing Limited, 2010 Contents vii 5.4 Stimuli-responsive resins and applications in the nutraceutical industry ....................................................... 159 5.5 Mesoporous molecular sieves and applications in the nutraceutical industry ....................................................... 163 5.6 Peptide affinity ligands and phage display methodology and applications in the nutraceutical industry .................. 166 5.7 Membrane adsorbers, membrane chromatography and applications in the nutraceutical industry ........................ 169 5.8 Conclusions and sources of further information and advice ............................................................................... 172 5.9 References ........................................................................ 173 6 Advances in the effective application of membrane technologies in the food industry ............................................. 180 M. Pinelo, G. Jonsson and A. S. Meyer, Technical University of Denmark, Denmark 6.1 Introduction ...................................................................... 180 6.2 Theoretical fundamentals of membrane separation ......... 181 6.3 Membrane technology in the dairy industry .................... 182 6.4 Membrane technology in the fruit juice industry............. 185 6.5 Membrane technology for treatment of wastewater in the food industry .............................................................. 190 6.6 New applications of membrane technology for the food industry: concentration and fractionation of saccharides 191 6.7 Future trends..................................................................... 195 6.8 References ........................................................................ 197 7 Electrodialytic phenomena, associated electromembrane technologies and applications in the food, beverage and nutraceutical industries............................................................. 202 L. Bazinet, A. Doyen and C. Roblet, Laval University, Canada 7.1 Introduction ...................................................................... 202 7.2 Principles of electrodialytic phenomena and associated membrane technologies .................................................... 203 7.3 Applications of electrodialytic phenomena and associated membrane technologies .................................. 204 7.4 Future trends ................................................................... 213 7.5 References ........................................................................ 214 8 Principles of pervaporation for the recovery of aroma compounds and applications in the food and beverage industries .................................................................................... 219 S. Sahin, Middle East Technical University, Turkey 8.1 Introduction ...................................................................... 219 8.2 Principles of pervaporation .............................................. 220 8.3 Transport mechanism in pervaporation for the recovery of aroma compounds ........................................................ 221 © Woodhead Publishing Limited, 2010 viii Contents 8.4 Selection of membranes for pervaporation in the recovery of aroma compounds ......................................... 227 8.5 Recovery of aroma compounds by pervaporation and applications in the food and beverage industries ............. 230 8.6 Sources of further information and future trends ............ 239 8.7 References ........................................................................ 240 9 Advances in membrane-based concentration in the food and beverage industries: direct osmosis and membrane contactors .................................................................................. 244 E. Drioli and A. Cassano, Institute on Membrane Technology, ITM-CNR, Italy 9.1 Introduction ...................................................................... 244 9.2 Conventional technologies in the food and beverage industries .......................................................................... 245 9.3 Direct osmosis and applications in the food and beverage industries ........................................................... 248 9.4 Membrane contactors and applications in the food and beverage industries ........................................................... 250 9.5 Conclusions ...................................................................... 275 9.6 Nomenclature ................................................................... 275 9.7 References ........................................................................ 278 10 Separation of value-added bioproducts by colloidal gas aphrons (CGA) flotation and applications in the recovery of value-added food products ................................................... 284 P. Jauregi and M. Dermiki, The University of Reading, UK 10.1 Introduction ..................................................................... 284 10.2 Colloidal gas aphrons (CGA) properties .......................... 285 10.3 Applications of CGA in the recovery of value-added food products .................................................................... 293 10.4 Feasibility of industrial application of CGA .................... 307 10.5 Future trends..................................................................... 308 10.6 Sources of further information and advice ...................... 309 10.7 References ........................................................................ 310 11 Membrane bioreactors and the production of food ingredients .................................................................................. 314 M.-P. Belleville, D. Paolucci-Jeanjean and G. M. Rios, European Institute of Membranes, France 11.1 Introduction ...................................................................... 314 11.2 Membrane bioreactors for the production of food ingredients ........................................................................ 315 11.3 Applications of membrane bioreactors in food industries 322 11.4 Future trends..................................................................... 331 11.5 References ........................................................................ 331 © Woodhead Publishing Limited, 2010 Contents ix Part II Separation technologies in the processing of particular foods and nutraceuticals 12 Separation technologies in dairy and egg processing ............ 341 G. Gésan-Guiziou, INRA, France 12.1 Introduction ...................................................................... 341 12.2 The dairy industry and composition of dairy products .... 343 12.3 Pretreatment of milk using separation techniques ........... 347 12.4 Standardization and concentration of milk proteins in the dairy industry ............................................................. 351 12.5 Isolation of whole casein in the dairy industry ................ 354 12.6 Separation techniques applied to whey and derivatives in the production of cheese .............................................. 357 12.7 Fractionation of individual proteins and peptides in the dairy industry ................................................................... 360 12.8 Treatment of effluents and technical fluids in the dairy industry ............................................................................. 366 12.9 Conclusions and future trends in the dairy industry ........ 368 12.10 The egg products industry and composition of egg products ............................................................................ 369 12.11 Concentration and stabilization of egg white and whole egg .................................................................................... 371 12.12 Industrial extraction of egg-white proteins ...................... 371 12.13 Industrial extraction of yolk components......................... 374 12.14 Conclusions and future trends in the egg-processing industry ............................................................................. 375 12.15 Sources of further information and advice ...................... 376 12.16 References ........................................................................ 377 13 Separation technologies in the processing of fruit juices ...... 381 G. Vatai, Corvinus University of Budapest, Hungary 13.1 Introduction ...................................................................... 381 13.2 Characteristics of foods/fluids in the fruit juice product sector ................................................................................ 382 13.3 Designing separation processes to optimize product quality in the fruit juice product sector ............................ 383 13.4 Production of fruit juice concentrate .............................. 386 13.5 References ........................................................................ 394 14 Separation technologies in oilseed processing ....................... 396 M. A. Williams, Anderson International Corp., USA 14.1 Introduction ...................................................................... 396 14.2 Preparation for oilseed processing ................................... 397 14.3 Extrusion preparation for oilseed processing ................... 399 14.4 Mechanical pressing of oilseeds ...................................... 403 14.5 Percolation solvent extraction in oilseed processing ....... 415 14.6 Solvent recovery in oilseed processing ............................ 422 © Woodhead Publishing Limited, 2010 x Contents 14.7 Obtaining oil from fruit pulps .......................................... 424 14.8 Future trends..................................................................... 425 14.9 Sources of further information and advice ...................... 427 14.10 References ........................................................................ 428 15 Separation technologies in brewing ......................................... 430 G. J. Freeman, Campden BRI, UK 15.1 Introduction ...................................................................... 430 15.2 Characteristics of brewery products ................................. 431 15.3 Selection of technology and raw materials appropriate to brewery products .......................................................... 432 15.4 Wort production in the brewhouse ................................... 433 15.5 Whirlpools and applications in brewing .......................... 434 15.6 Yeast flocculation and applications in brewing ............... 435 15.7 Beer fining agents ........................................................... 436 15.8 Filter aid filtration and applications in brewing ............... 437 15.9 Regenerable and reusable filter aids and applications in brewing ........................................................................ 441 15.10 Bulk beer filtration by membranes ................................... 443 15.11 Recovery of cleaning detergents in brewing .................... 446 15.12 Dissolved gas control by membrane technology ............. 446 15.13 Future trends..................................................................... 447 15.14 References ........................................................................ 448 16 Methods for purification of dairy nutraceuticals ................... 450 C. J. Fee, J. M. Billakanti and S. M. Saufi, University of Canterbury, New Zealand 16.1 Introduction ..................................................................... 450 16.2 Components of acidic whey protein ............................... 451 16.3 Purification technologies for acidic whey proteins ......... 454 16.4 Basic proteins in the dairy nutraceutical industry ............ 462 16.5 Purification technologies for basic whey proteins in the dairy nutraceutical industry .............................................. 463 16.6 Immunoglobulins in the dairy nutraceutical industry ...... 470 16.7 Purification technologies for immunoglobulins in the dairy nutraceutical industry .............................................. 471 16.8 Future trends..................................................................... 473 16.9 References ....................................................................... 474 17 Methods of concentration and purification of omega-3 fatty acids .......................................................................................... 483 S. P. J. Namal Senanayake, Danisco USA, Inc., USA 17.1 Introduction ...................................................................... 483 17.2 Urea adduction in the concentration and purification of omega-3 fatty acids .......................................................... 484 17.3 Chromatographic methods for the concentration and purification of omega-3 fatty acids .................................. 486 © Woodhead Publishing Limited, 2010

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