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Rotordynamics ’92: Proceedings of the International Conference on Rotating Machine Dynamics Hotel des Bains, Venice, 28–30 April 1992 PDF

439 Pages·1992·34.29 MB·English
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ROTORDYNAMICS '92 ROTORDYNAMICS '92 Proceedings of the International Conference on Rotating Machine Dynamics Hotel des Bains, Venice, 28--30 April 1992 Edited by Michael J. Goodwin Springer-Verlag London Berlin Heidelberg New York Paris Tokyo Hong Kong Barcelona Budapest Michael J. Goodwin BSc, PhD, CEng, MIMechE Department ofMechanical and Computer-Aided Engineering, Staffordshire Polytechnic, Beaconside, Stafford ST18OAD, UK ISBN-13:978-3-540-19754-6 e-ISBN-13:978-1-4471-1979-1 001: 10.1007/978-1-4471-1979-1 BritishLibraryCataloguingin PublicationData Rotordynamics'92: Proceedingsofthe InternationalConference onRotatingMachineDynamics,HoteldesBains, Venice, 28-30April 1992 I. Goodwin, M. J. 621.8 ISBN-13:978-3-540-19754-6 LibraryofCongressCataloging-in-PublicationData Acatalogrecordfor thisbookisavailable from the LibraryofCongress Apartfrom anyfair dealingforthe purposesofresearchorprivatestudy,or criticismorreview, aspermittedundertheCopyright, DesignsandPatentsAct 1988,thispublicationmayonlybe reproduced,storedortransmitted,inany form orbyanymeans,with thepriorpermissioninwritingofthepublishers,or inthecaseofreprographicreproduction inaccordancewith the termsoflicences issuedbytheCopyrightLicensingAgency. Enquiriesconcerningreproduction outsidethose termsshould besenttothepublishers. ©Springer-VerlagLondon Limited1992 Thepublishermakesnorepresentation,expressorimplied,with regardtothe accuracyofthe informationcontainedin thisbookandcannotacceptanylegal responsibilityorliabilityfor anyerrorsoromissionsthatmaybe made. Printed byAntony Rowe Ltd.,Chippenham,Wiltshire 69/3830-543210 Printedonacid-free paper Proceedings of the International Conference on Rotating Machine Dynamics ROTORDYNAMICS '92 Hotel des Bains, Venice, 28-30 April 1992 Contents Conference sponsors. VlI Foreword . IX Conference organising committee . xi Editorial board. . . . . . . . . . Xl List of papers and page numbers. Xlll List ofcontributing authors . . . XVlI STAFFORDSHIRE POLYTECHNIC Organised by Staffordshire Polytechnic Proceedings of the International Conference on Rotating Machine Dynamics ROTORDYNAMICS '92 held at the Hotel des Bains, Venice, 28-30 April 1992 Organised by Staffordshire Polytechnic Sponsored by: Staffordshire Polytechnic The Canadian Society for Mechanical Engineers The Japan Society of Mechanical Engineers The Vibration Institute The Theory of Lubrication and Bearings Institute Federazione delle Associazioni Nazionali dell'Industria Meccanica Varia ed Affine (ANIMA) The Institution of Diagnostic Engineers The Australian Academy of Science Associazione Elettrotecnica ed e1ettronica Italiana Proceedings of the International Conference on Rotating Machine Dynamics ROTORDYNAMICS '92 held at the Hotel des Bains, Venice, 28-30 April 1992 Organised by Staffordshire Polytechnic Foreword Rotating machinery is one of the largest classes of machinery used, and designers and operatorsofsuch equipmenthave todeal with many related potential problems associated with machine vibration and wear. The use of sophisticated design aids, and of new monitoring techniques has developed as a consequence of the world's increasingdemandsfor quieter machineoperation, longermachine life, and greater efficiency of operation. With improved machine design, and greater operating experience, the expectations of the engineer concerned with using machines becomes yet more demanding, and so research into rotating machinerycontinues at a substantial pace. The international conference, rotordynamics '92, has drawn together the ideas and practices ofengineers concerned with rotating machinery, from throughout the world. The topics discussed included balancing, torsion, cracked structures, bladed systems, seals, and bearings, as well as methods used in analysis and monitoring. Reference to practicalexperienceintheoperationofmachinerywasalsomade. This book is a record of the contributions to the conference, made by experts from throughout the world. It should provide stimulating reading to all concerned with rotating machinery. Happy reading! Michael Goodwin Proceedings of the International Conference on Rotating Machine Dynamics ROTORDYNAMICS '92 held at the Hotel des Bains, Venice, 28-30 April 1992 Organised by Staffordshire Polytechnic Conference Organising Committee: Dr M J Goodwin (Chairman), Staffordshire Polytechnic, United Kingdom Dr P J Ogrodnik, Staffordshire Polytechnic, United Kingdom ProfF Pina da Silva, Instituto Superior Tecnico, Portugal Prof Z Parszewski, University of Melbourne, Australia ProfT Sankar, University ofConcordia, Canada Dr M White, University ofTrondheim, Norway Dr M Zhao, Shanghai Jiao Tong University, China Prof R. Nordmann, University of Kaiserlautern, Germany Prof A Tamura, Takushoku University, Japan Editorial Board: Dr M J Goodwin (Chairman), Staffordshire Polytechnic, United Kingdom Dr P J Ogrodnik, Staffordshire Polytechnic, United Kingdom ProfF Pina da Silva, Instituto Superior Tecnico, Portugal Prof Z Parszewski, University of Melbourne, Australia ProfT Sankar, University of Concordia, Canada Dr M White, University ofTrondheim, Norway Dr M Zhao, Shanghai Jiao Tong University, China Prof R. Nordmann, University of Kaiserlautern, Germany ProfA Tamura, Takushoku University, Japan Dr 0 Matsushita, Tsuchiura Works, Hitachi Ltd., Japan Dr L. Hongtao, Shanghai Jiao Tong University, China Dr S Z Wang, Shanghai Jiao Tong University, China Dr J Krodkiewski, University of Melbourne, Australia Dr T Chalko, University ofMelbourne, Australia Dr M P Roach, Staffordshire Polytechnic, United Kingdom Prof S Michimura, Takusyoku University, Japan Dr Z Guo-Gang, Shanghai Jiao Tong University, China Dr S H Chan, University of Trondheim, Norway List of Papers Presented Keynote Paper Session A brief history of rotor dynamics A. D. Dimarogonas . . . . . . 1 Session 1 Balancing Theoretical and practical aspects in the field balancingoflarge turbogenerator rotors C. Frigeri, M. Tonsi and G. A. Zanetta .. . . . . . . . . . . . . " 11 Active balancing of a high speed rotor in magnetic bearings C. R. Knospe, R. R. Humphris, E. H. Maslen and P. E. Allaire ..... 19 Session 2 Torsion A new generation oftorsional stress analysers for turbine-generators H. L. Berger and S. T. Kulig . . . . . . . . . . . . . . . . . . 27 Coupled axial-torsional vibration in turbine generator rotors R. A. Driver and T. S. Wilkinson . . . . . . . . . . . 35 Nonstationary torsional vibrations during clutch operation S. Yanabe, A. Okada andN. Yamagishi . 43 Session 3 Cracked Structures A finite element model for transverse cracks in rotors including some fracture mechanics aspects D. P. W. Horrigan, J. F. Williams and Z. A. Parszewski . 51 The effects of a transverse crack on the dynamics of a circular shaft P. S. Leung . 59 Vibrations ofcracked rotating blades J. Wauer . 68 Session 4 Condition Monitoring I Development of computerised on-line condition monitoring of rotating machinery- a custom based approach K. Ramakrishna, A. Rajamani and S. Narayanan . . . . . .. . ... 76 An expert system ofcrack monitoring and diagnosing for rotating machines M. Zhao and Z. H. Luo . . . . . . . . . . . . . . . . . . . . . . . 84 Alignment identification of multi-bearing rotor systems J. M. Krodkiewski, J. Ding and Z. A. Pars?ewski 92 Smart rotors A. D. Dimarogonas and A. Kollias . . . . .. . . 100 Fuzzy input-neural net adoptive expert systems for rotor diagnosis and prognosis A. D. Dimarogonas . 107 Session 5 Stability Plain bearing stabilisation using swirl injection R. D. Brown 115 Stability analysis for a novel design of low impedance hydrodynamic bearing L. K. Lim, M. J. Goodwin, P. J. Ogrodnik and M. P. Roach. . . . . . . 124 On the performance and stability of magnetic bearings D. K. Anand, J. A. Kirk, R. Zmood and E. Rodriquez . . . . . . . . . 132 Session 6 Seals Identificationoffriction factors formodellingtheexcitingforcescausedbyflow in labyrinth seals G. Thieleke and H. Stetter . . . . . . . . . . . . . . . . . . . . . . 140 Physical modelling and data analysis of the dynamic response of a flexibly mounted rotor mechanical seal A. S. Lee and I. Green 150 The relevance of the dynamic behaviour of the supporting structure in calculatingcritical speedsofmultistagecentrifugal pumpswith interstageseals N. Bachschmid, K. L. Cavalca and F. Cheli . . . . . . . . . . . . . . 158 Session 7 Analytical Methods I The FEM development of a general, hollow conical shaft element for use in transfer matrix analysis of rotor-bearing systems: part I - formulation of the model M. S. Darlow and T. J. Bievenue . . . . . . . . . . . . . . . . . . . 166 The FEM development of a general, hollow conical shaft element for use in transfer matrix analysis ofrotor-bearing systems: part II - analysis results and experimental correlation M. S. Darlow and T. J. Bievenue . . . . . . . . . . . . . . . . . . . 174 Response of a discontinuously nonlinear rotor system D. Gonsalves, R. D. Neilson and A. D. S. Barr 182 Session 8 Condition Monitoring II A PC-based evaluation and monitoring system for rotating machinery M. Typrin, E. C. Pawtowski and R. G. Kirk . . . . . . . . . . . 190 Someeffectsoftheemergingscienceofdesignonthedesignofturbomachinery using a computer-based design model in conjunction with a knowledge-based expert system D. Muster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 198 The organisation and use ofknowledge-basedexpertsystemsin thecomputer based design ofturbomachinery D. Muster . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 208 Session 9 Geared Systems Optimisingparameters in gear hob manufacturing to reduce geartransmission vibration and wear Z. X. Zhao, R. W. Baines and Z. H. Wang 217 Finiteelementcontactanalysisoftheconerollerenvelopingwormgearingand stress computation L. Hui and Z. Guanghui . . . . . . . . . . . . . . . . . . . . . . . 225 Vibrational behaviour of rotors with gear couplings in case of insufficient coupling lubrication N. Bachschmid, A. Curami and F. Petrone 232 Session 10 Analytical Methods II On discrete-continuous modelling of the rotating systems for a non-linear torsional vibration analysis R. Bogacz, H. Irretier and T. Szolc . . . . . . . . . . . . . . . . . . 240 The rotary motion of a three degree offreedom manipulator linkage K. L. Fan, M. J. Goodwin, M. D. Butler, D. D. L. Risk andJ. E. T. Penny 248 Physical interpretation and some properties of complex eigenvectors in rotordynamics by a time domain approach H. R. T. de Azevedo and H. I. Weber . . . . . . . . . . . . . . . . . 256 The evaluation ofthe safety ofthe shaft system ofthe large turbine generator set H. Y. Luo . 264 Session 11 Bladed Systems Vibration reduction of blading using interconnecting elements G. M. Chapman, E. Swain, X Wang and M. Yang . 270 Vibration characteristics of an axial blading with different types of coupling links J. F. Mayer ..... 278 Session 12 Case Studies Theuseoffinite elementmethodtosolvevibrationproblemsonverticalpumps M. Scali and G. Marenco . 287 The influenceofpulsatingmechanical loadsonacousticnoisegenerated byAC induction motors R. P. Lisnerand R. J. Alfredson 294 Dynamics of electric submersible pumps R. D. Neilson . 302 High vibrationon a90MWgas turbine-generatordue to asupportingstructure resonance G. L. Lapini, M. Zippo, A. Vallini, G. Diana and A. Collina 310 Study on torsional shaft vibration response of turbine-generator unit H. Xiuzhu, Z. Xueyan and S. Daixia . . . . . . . . . . . . . . 319 Session 13 Vibration Control Wide band active vibration controller for an out-of-balance rotor A. V. Metcalfe andJ. S. Burdess . . . . . . . . . . . . . . . . . . . 327 Vibration control of a flexible rotor suspended by active electromagnetic bearings Y. Suzuki, S. Michimura and A. Tamura . 335 Reduction of periodic rotating vibration using the repetitive control in the rotating servo system Z. W. Zhong . 343 Session 14 Bearings I Steady-state analysis of a novel variable impedance oil film bearing Y. Fang, M. J. Goodwin, P. J. Ogrodnik and M. P. Roach . . . . . . . . 351 Influence of elasticity and geometrical profile on dynamic transmissibility of connecting-rod bearing B. Fantino and B. Bou-Sai'd 359 Vibration control in rotating machinery by the use ofaccumulators or aerated lubricants M. P. Roach and M. J. Goodwin . . . . . . . . . . . . . . . . . . . 367

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Designers and operators of rotating machinery have to deal with the effects of machine vibration and wear. The increasing demands for quieter machine operation, longer machine life and a greater efficiency of operation have led to the use of sophisticated design aids. Research into rotating machiner
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