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Root cause analysis and improvement in the healthcare sector : a step-by-step guide PDF

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Root Cause Analysis and Improvement in the Healthcare Sector Also available from ASQ Quality Press: Solutions to the Healthcare Quality Crisis: Cases and Examples of Lean Six Sigma in Healthcare Søren Bisgaard, editor Improving Healthcare with Control Charts: Basic and Advanced SPC Methods and Case Studies Raymond G. Carey Lean-Six Sigma for Healthcare: A Senior Leader Guide to Improving Cost and Throughput, Second Edition Greg Butler, Chip Caldwell, and Nancy Poston The Public Health Quality Improvement Handbook Grace L. Duffy and John W. Moran, editors Lean Six Sigma for the Healthcare Practice: A Pocket Guide Roderick A. Munro A Lean Guide to Transforming Healthcare: How to Implement Lean Principles in Hospitals, Medical Offices, Clinics, and Other Healthcare Organizations Thomas G. Zidel Improving Healthcare Using Toyota Lean Production Methods: 46 Steps for Improvement, Second Edition Robert Chalice On Becoming Exceptional: SSM Health Care’s Journey to Baldrige and Beyond Sister Mary Jean Ryan, FSM Journey to Excellence: Baldrige Health Care Leaders Speak Out Kathleen Goonan and Patricia K. Stoltz, editors Benchmarking for Hospitals: Achieving Best-in-Class Performance without Having to Reinvent the Wheel Victor Sower, Jo Ann Duffy, and Gerald Kohers Business Process Improvement Toolbox, Second Edition Bjørn Andersen The Quality Toolbox, Second Edition Nancy R. Tague To request a complimentary catalog of ASQ Quality Press publications, call 800-248-1946, or visit our Web site at http://www.asq.org/quality-press. Root Cause Analysis and Improvement in the Healthcare Sector A Step-by-Step Guide Bjørn Andersen, Tom Fagerhaug, and Marti Beltz ASQ Quality Press Milwaukee, Wisconsin American Society for Quality, Quality Press, Milwaukee 53203 © 2010 by ASQ All rights reserved. Published 2009 Printed in the United States of America 15 14 13 12 11 10 09 5 4 3 2 1 Library of Congress Cataloging-in-Publication Data Andersen, Bjørn. Root cause analysis and improvement in the healthcare sector : a step-by-step guide / Bjørn Andersen, Tom Fagerhaug, and Marti Beltz. p. ; cm. Includes bibliographical references and index. ISBN 978-0-87389-780-8 (ring bound : alk. paper) 1. Medical errors—Prevention. 2. Medical care—Quality control. I. Fagerhaug, Tom, 1968– II. Beltz, Marti. III. Title. [DNLM: 1. Quality of Health Care. 2. Health Facilities—organizations & administration. 3. Systems Analysis. W 84.41 A544r 2010] R729.8.A53 2010 610.28'9—dc22 2009052472 ISBN: 978-0-87389-780-8 No part of this book may be reproduced in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without the prior written permission of the publisher. Publisher: William A. Tony Acquisitions Editor: Matt T. Meinholz Project Editor: Paul O’Mara Production Administrator: Randall Benson ASQ Mission: The American Society for Quality advances individual, organizational, and community excellence worldwide through learning, quality improvement, and knowledge exchange. Attention Bookstores, Wholesalers, Schools, and Corporations: ASQ Quality Press books are available at quantity discounts with bulk purchases for business, educational, or instructional use. For information, please contact ASQ Quality Press at 800-248-1946, or write to ASQ Quality Press, P.O. Box 3005, Milwaukee, WI 53201-3005. To place orders or to request ASQ membership information, call 800-248-1946. Visit our Web site at www.asq.org or http://www.asq.org/quality-press. Printed on acid-free paper Table of Contents CD-ROM Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xi List of Acronyms  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xiii Preface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . xv Chapter 1 Root Cause Analysis in Healthcare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 All Organizations Have Problems—Why Is RCA So Important in Healthcare?..... 2 Brief History of RCA in Healthcare ...................................... 3 Definition of a Problem ................................................ 5 Different Levels of Causes.............................................. 6 The Nature of Variation................................................ 7 Root Cause Analysis .................................................. 8 Related Tools, Processes, and Systems .................................... 9 System-Level Impediments to Effective RCAs .............................. 10 Person-Level Impediments to Effective RCAs............................... 11 Practice-Level Impediments to Effective RCAs ............................. 12 Chapter 2 The Root Cause Analysis Process  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 The Root Cause Analysis Process ........................................ 14 Explanation of the Table ............................................... 16 Examples ........................................................... 17 Full Process Case Introduction .......................................... 20 Chapter 3 Step 1: Define the Event . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Purpose of Step 1: Define the Event ...................................... 22 Substeps in Step 1: Define the Event...................................... 23 1a: Trigger the RCA Process ............................................ 24 1b: Mandate and Organize the RCA Team ................................. 25 1c: Plan the RCA Project............................................... 26 v vi Table of Contents Gantt Chart ......................................................... 27 1d: Describe the Event in Detail ...................................... ... 28 Eliminate Bias ....................................................... 29 Interview ........................................................... 30 Survey .... ............ ............................................. 31 Checklist for Step 1: Define the Event..................................... 32 RFO Case Step 1: Define the Event....................................... 33 Project Planning...................................................... 35 Defining the Event.................................................... 36 Chapter 4 Step 2: Find Causes  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 Purpose of Step 2: Find Causes.......................................... 38 Substeps in Step 2: Find Causes ...... ................................... 39 2a: Process Mapping .................................................. 40 Flowchart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 Flowchart Example ................................................... 42 2b: High-Level Mapping ............................................... 43 Contextual and Environmental Factors .................................... 44 2c: Brainstorming of Possible Causes .. ................................... 45 Fishbone Chart....................................................... 46 Example Fishbone Chart ............................................... 47 Checklist for Step 2: Find Causes ..................................... ... 48 RFO Case Step 2: Find Causes .......................................... 49 High-Level Mapping .................................................. 51 Identifying Possible Causes .......................................... ... 52 Chapter 5 Step 3: Find the Root Cause  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53 Purpose of Step 3: Find the Root Cause ................................... 54 Substeps in Step 3: Find the Root Cause................................... 55 3a: Categorizing Possible Causes......................................... 56 Possible Cause Category Examples ....................................... 57 3b: Constructing a Cause-and-Event Tree .................................. 58 Example Cause-and-Event Tree.......................................... 59 3c: Analyze Possible Causes to Find the Root Cause ......................... 60 Five Whys .......................................................... 61 Example Five Whys................................................... 62 Fault Tree........................................................... 63 Example Fault Tree ................................................... 64 Problem Concentration Diagram ......................................... 65 Example Problem Concentration Diagram.................................. 66 Span of Control Analysis............................................... 67 3d: Collate the Findings................................................ 68 Example Collate the Findings ........................................... 69 Table of Contents vii Checklist for Step 3: Find the Root Cause.................................. 70 RFO Case Step 3: Find the Root Cause.................................... 71 Cause-and-Event Tree ................................................. 72 Five Whys to Find Root Cause .......................................... 73 Collating the Findings .............. ................................... 74 Chapter 6 Step 4: Find Solution(s)  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Purpose of Step 4: Find Solution(s)....................................... 76 Substeps in Step 4: Find Solution(s) ...................................... 77 4a: Explore the Root Cause .......................................... ... 78 Exploration of the Root Cause in Practice.................................. 79 4b: Identify Solution(s) ............................................. ... 80 Benchmarking ................................ ....................... 81 Using Benchmarking .................................................. 82 4c: Specify/Describe the Solution(s)...................................... 83 Checklist for Step 4: Find Solution(s) ..................................... 84 RFO Case Step 4: Find Solution(s) ....................................... 85 Benchmarking for Solutions............................................. 86 Describing the Solutions ............................................... 87 Chapter 7 Step 5: Take Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Purpose of Step 5: Take Action.......................................... 90 Substeps in Step 5: Take Action.......................................... 91 5a: Analyze the Implementation Setting ................................... 92 Force Field Analysis................................................... 93 Example Force Field Analysis ........................................... 94 5b: Decide on the Implementation Organization............................. 95 5c: Create an Accepted Implementation Plan ............................... 96 Implementation Plan/Project Proposal Sample Structure ...................... 97 5d: Communicate and Create Ownership .................................. 98 5e: Implement the Solution ............................................. 99 Checklist for Step 5: Take Action ........................................ 100 RFO Case Step 5: Implementation Analysis ................................ 101 Deciding on the Implementation Approach................................. 102 Implementation Plan ............................................... ... 103 Creating Awareness ................................................... 104 Chapter 8 Step 6: Measure and Assess . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Purpose of Step 6: Measure and Assess ................................ ... 106 Substeps in Step 6: Measure and Assess................................... 107 6a: Conduct a Pilot Study .............................................. 108 6b: Undertake Measurements............................................ 109 Other Usages of Measurements .......................................... 110 viii Table of Contents Effective and Efficient Measurements..................................... 111 6c: Assess the Effects .............................................. ... 112 6d: Put in Place Safeguards Against Event Reoccurrence...................... 113 6e: Report and Close the RCA Project .................................... 114 Checklist for Step 6: Measure and Assess.................................. 115 RFO Case Step 6: Measure and Assess.................................... 116 Modifying the Solution ................................................ 117 Reporting and Closing the Project........................................ 118 Chapter 9 Advanced Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 119 Advanced and Basic Tools.............................................. 120 Spider Chart......................................................... 121 The Steps in Using a Spider Chart........................................ 122 Example Spider Chart ................................................. 123 Critical Incident ...................................................... 124 Example of Critical Incident ......................................... ... 125 Check Sheet ...................................................... ... 126 Example Check Sheet ................................................. 127 Bottleneck Analysis ................ ................................... 128 Steps in Using Bottleneck Analysis....................................... 129 Example Bottleneck Analysis ........................................... 130 Histogram........................................................... 131 The Steps in Creating a Histogram ....................................... 132 Example Histogram ................................................... 133 Pareto Analysis....................................................... 134 Example Pareto Chart ................................................. 135 Scatter Chart ........................................................ 136 Example Scatter Chart................................................. 137 Performance Matrix................................................... 138 The Steps in Using a Performance Matrix.................................. 139 Example Performance Matrix ........ ................................... 140 Failure Mode and Effects Analysis (FMEA)................................ 141 The Steps in FMEA................................................... 142 Example FMEA Worksheet............................................. 143 Six Thinking Hats .................................................... 144 The Steps in Using Six Thinking Hats .................................... 145 Impact Effort Matrix ............................................... ... 146 Example Impact Effort Matrix........................................... 147 Summary ................................ ........................... 148 Chapter 10 Hardwiring the Use of RCA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 149 Prioritizing Responses and Resource Allocation............................. 150 Increasing the Timeliness of Analysis..................................... 151 Table of Contents ix Increasing the Strength of Solutions ...................................... 152 Calculating the Business Case........................................... 153 Using Classification Taxonomies......................................... 154 Conducting Meta-Analysis of RCAs ...................................... 155 Publishing Results and Creating Best Practice Toolkits .................... ... 156 Providing Transparency in Tools and Training .............................. 157 Chapter 11 The Future of Root Cause Analysis in Healthcare  . . . . . . . . . . . . . . . . . . 159 What Is Next?........................................................ 160 Advanced Research: Understanding of the Nature of Human Error and High Reliability Organizations .................. ..................... 161 Creating a Culture of Safety ............................................ 162 Instituting Policy and Process Specifics ................................... 163 Increase in Transparency and Incentives................................... 164 Increased Standardization .............................................. 165 Collection of Best Practice Data ......................................... 166 Increase in Resources and Training....................................... 167 Move to Critique and Increase Accountability ........................... ... 168 Resources  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 169 A. Templates...................................................... ... 171 RCA Reporting Framework.......................................... 172 RCA Team Mandate ............................................... 174 RCA Team Composition Template .................................... 175 Gantt Chart Template .............................................. 176 Fishbone Chart Template............................................ 177 Five Whys Template ............................................... 178 Force Field Analysis Template ....................................... 179 Spider Chart Template.............................................. 180 Check Sheet Template.............................................. 181 Pareto Chart Template.............................................. 182 Scatter Chart Template ............................................. 183 Performance Matrix Template........................................ 184 FMEA Worksheet Template ......................................... 185 Impact Effort Matrix Template . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 186 Histogram Template ............................................... 187 B. Guidelines for Evaluating RCAs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 C. Adverse Events ................................................. ... 195 D. Suggested Further Reading........................................... 201 E. Institutions and Organizations......................................... 203 F. RCA Presentation................................................... 209 G. Resource CD...................................................... 227 (This page intentionally left blank)

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