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49th Annual Technical Conference Proceedings April 22–27, 2006 Washington, D.C. USA Copyright © 2006 by the Society of Vacuum Coaters 71 Pinon Hill Place NE • Albuquerque, NM 87122-1914 USA Telephone 505/856-7188 • Fax 505/856-6716 E-mail [email protected] Web Site www.svc.org Executive Director: Vivienne Harwood Mattox Technical Director: Donald M. Mattox Annual Technical Conference Proceedings Prior Proceedings available in print: 19th Annual Technical Conference Proceedings (1976) ISBN 1-878068-00-8 20th Annual Technical Conference Proceedings (1977) ISBN 1-878068-01-6 21st Annual Technical Conference Proceedings (1978) ISBN 1-878068-02-4 22nd Annual Technical Conference Proceedings (1979) ISBN 1-878068-03-2 24th Annual Technical Conference Proceedings (1981) ISBN 1-878068-04-0 28th Annual Technical Conference Proceedings (1985) ISBN 1-878068-05-9 30th Annual Technical Conference Proceedings (1987) ISBN 1-878068-06-7 31st Annual Technical Conference Proceedings (1988) ISBN 1-878068-07-5 32nd Annual Technical Conference Proceedings (1989) ISBN 1-878068-08-3 33rd Annual Technical Conference Proceedings (1990) ISBN 1-878068-09-1 34th Annual Technical Conference Proceedings (1991) ISBN 1-878068-10-5 35th Annual Technical Conference Proceedings (1992) ISBN 1-878068-11-3 36th Annual Technical Conference Proceedings (1993) ISBN 1-878068-12-1 37th Annual Technical Conference Proceedings (1994) ISBN 1-878068-13-X 38th Annual Technical Conference Proceedings (1995) ISSN 0737-5921 39th Annual Technical Conference Proceedings (1996) ISSN 0737-5921 40th Annual Technical Conference Proceedings (1997) ISSN 0737-5921 41st Annual Technical Conference Proceedings (1998) ISSN 0737-5921 42nd Annual Technical Conference Proceedings (1999) ISSN 0737-5921 43rd Annual Technical Conference Proceedings (2000) ISSN 0737-5921 44th Annual Technical Conference Proceedings (2001) ISSN 0737-5921 45th Annual Technical Conference Proceedings (2002) ISSN 0737-5921 46th Annual Technical Conference Proceedings (2003) ISSN 0737-5921 47th Annual Technical Conference Proceedings (2004) ISSN 0737-5921 48th Annual Technical Conference Proceedings (2005) ISSN 0737-5921 49th Annual Technical Conference Proceedings (2006) ISSN 0737-5921 Proceedings available on CD-ROM: The SVC Technical Conference Proceedings CD-ROM is an annually updated reference containing conference manuscripts from 1991 to the present and abstracts and paper summaries from 1957 to the present. Each year’s edition contains all the information from earlier editions. Notice: The manuscripts in the SVC Conference Proceedings have not been peer reviewed. SVC assumes no responsibility for the content. Copyright © 2006 by Society of Vacuum Coaters All rights reserved. No part of this book may be used or reproduced in any manner without written permission except in the case of brief quotations embodied in critical articles and reviews. For information, contact the publisher. Society of Vacuum Coaters 49th Annual Technical Conference Proceedings Published by: Society of Vacuum Coaters 71 Pinon Hill Place NE Albuquerque, NM 87122-1914 USA Telephone 505/856-7188 Fax 505/856-6716 E-mail [email protected] Web Site www.svc.org ISSN 0737-5921 Printed in the United States of America ii 2006 Conference Program Committee General Program Chair Ludvik Martinu, École Polytechnique, Canada Assistant Program Chair Ric Shimshock, MLD Technologies LLC Director of TACs Hana Baránková, Uppsala University, Sweden Tribological & Decorative Coating Roel Tietema, Hauzer Techno Coating BV, The Netherlands Gary L. Doll, Timken Research Jolanta Klemberg-Sapieha, École Polytechnique, Canada Optical Coating Ian Stevenson, Denton Vacuum, LLC Bryant Hichwa, Sonoma State University Plasma Processing Scott Walton, US Naval Research Laboratory Arutiun Ehiasarian, Sheffield Hallam University, UK Falk Milde, VON ARDENNE Anlagentechnik GmbH, Germany Process Control & Instrumentation J. Grant Armstrong, Carberry Technologies David Chamberlain, MKS Instruments, Inc. Large Area Coating Michael Andreasen, VACUUM EDGE Johannes Strümpfel, VON ARDENNE Anlagentechnik GmbH, Germany Emerging Technologies and Heuréka! Session Hana Baránková, Uppsala University, Sweden Ladislav Bárdos, Uppsala University, Sweden Vacuum Web Coating Charles Bishop, C.A. Bishop Consulting Ltd., UK Gregory Tullo, SE Associates, Inc. Smart Materials Carl Lampert, Star Science Ric Shimshock, MLD Technologies Claes G. Granqvist, Uppsala University, Sweden Bernd Szyszka, Fraunhofer Institute for Surface Engineering and Thin Films IST, Braunschweig, Germany Frederik Krebs, Risø National Laboratory, Roskilde, Denmark Innovators Showcase Frank T. Zimone, Denton Vacuum, LLC Education Committee Chair S. Ismat Shah, University of Delaware Exhibit Committee Chair Cathi Baker, AEI “Meet the Experts” Corner Donald M. Mattox, SVC Technical Director Conference Administrator Vivienne Harwood Mattox, SVC Executive Director xiii Author Index and Advertisments S O C I E T Y of VA C U U M C OAT E R S AAuutthhoorr IInnddeexx A Brown, M. 06-11 Deng, Y. 06-114 Brown, W. 06-57 Desjardins, P. 06-55 Abraham, B. 06-17 Bücken, 06-140 Deus, C. 06-41, 06-44 Abunie, Z. 06-31 Bujanda, A. 06-72 Dilshad, M. 06-82 Acosta, G.A 06-61 Bundgaard, E. 06-84 Dittrich, R. 06-52 Aliev, A.E. 06-87 Burcalova, K. 06-65 Dixit, P.N. 06-82 Allred, D.D. 06-61 Burtner, D. 06-130 Doll, G.L. 06-106 Allsop, N. 06-88 Buyle, G. 06-80 Domnick, R. 06-53 Amassian, A. 06-55 Buzea, C. 06-126 Dowling, D.P. 06-19 Amberla, T. 06-15 Byrne, G. 06-19 Duckham, A. 06-11 Anders, A. 06-12 Duggan, P. 06-19 Anguita, J. 06-06 C Duncan, B. 06-125 Arkwright, J. 06-48 Arnell, R.D. 06-99 Cameron, D.C. 06-23, 06-100 E, F Arps, J. 06-115 Carignan, C. 06-58 Asonen, H. 06-15 Carlsson, J. 06-64 Eerden, M. 06-108 Assender, H.E. 06-119 Carr, K. 06-120 Ehiasarian, A.P. 06-67 Atkinson, K.R. 06-87 Castagna, W. 06-120 Eichler, 06-74 Azens, A. 06-93 Cernosek, J. 06-115 Elliott, C. 06-126 Cha, L. 06-34 Ellwanger, R. 06-07 B Chang, C.-L. 06-137 Ermakov, Y. 06-09 Chen, X. 06-34 Eufinger, K. 06-89 Baloukas, B. 06-60 Chiba, D. 06-111 Faber, J. 06-41 Bandorf, R. 06-04, 06-78, 06-101 Chistyakov, R. 06-17 Falz, M. 06-140 Bär, M. 06-88 Cho, J. 06-09, 06-122 Fan, C. 06-34 Baránková, H. 06-08 Choi, H.W. 06-122 Fan, Z.X. 06-49 Bárdos, L. 06-08 Choi, W.K. 06-09, 06-122 Fang, M. 06-49 Barnat, E.V. 06-69 Choukourov, A. 06-75 Fang, S. 06-87 Bauer, G. 06-53 Chow, R. 06-06 Farnsworth-Brimhall, N. 06-61 Bauer, M. 06-53 Christie, D.J. 06-36, 06-66 Fernsler, R.F. 06-76 Baughman, R.H. 06-87 Clynes, M. 06-23 Finke, S.J. 06-60 Becker, K. 06-80 Colton, J.M. 06-67 Firon, M. 06-83 Belkin, V.S. 06-71 Coombs, A.W. 06-06 Fischer, Ch.-H. 06-88 Belkind, A. 06-80 Copeland, N. 06-116 Fischer, D. 06-110 Bellido-Gonzalez, V. 06-16 Coulter, K. 06-115 Foest, R. 06-13 Bellum, J. 06-62 Counsell, J. 06-16 Freeman, D.R. 06-26, 06-40 Belzner, M. 06-53 Crawford, D. 06-128 Frencken, V. 06-96 Bennett, W.D. 06-27, 06-57, 06-114 Creatore, M. 06-28, 06-30 Friedel, R. 06-53 Betz, U. 06-112 Culbertson, E. 06-123 Fritz, T. 06-38 Bewilogua, K. 06-97 Cushing, D. 06-47, 06-131 Fulton, M.L. 06-12 Bhardwaj, A. 06-82 Czarnowska, E. 06-21 Bialuch, I. 06-97 G Biancardo, M. 06-85 D Biederman, H. 06-75 Gallagher, W. 06-19 Bishop, C.A. 06-118 Daniel, B. 06-16 Gao, J. 06-124 Blake, D.M. 06-05 Daniels, S.M. 06-23 Gebhardt, B. 06-140 Blauw, M.A. 06-28 Dariani, R. 06-126 Geisler, M. 06-32 Blondeel, A. 06-37, 06-42, 06-138, Dasse, K.A. 06-18 Genov, S. 06-53 06-139 Daugela, A. 06-109 Gerloff, C. 06-66 Böhlmark, J. 06-64 De Bettignies, R. 06-83 Gevelber, M. 06-62, 06-79 Bonds, T.A. 06-70 De Bosscher, W. 06-37, 06-42, Gibson, D.R. 06-51 Bonetti, R. 06-95 06-138, 06-139 Giesel, P. 06-52 Bonham, C.C. 06-27 de Denus-Baillargeon, M.-M. 06-58 Gilbert, R.J. 06-18 Boos, M. 06-45 De Gryse, R. 06-80, 06-89 Gitis, N. 06-109 Boxman, R.L. 06-31 Dearnley, P.A. 06-94 Glitsch, S. 06-136 Brewster, A. 06-79 Dellaert, K. 06-139 Gobin, G. 06-138 Brinkley, I.T. 06-51 Delrue, H. 06-37, 06-138 Goetzelmann, R. 06-45 Brost, R.C. 06-40 Demaree, J.D. 06-72 Goodwin, K. 06-114 The first number after the author’s name indicates the publication year of the Proceedings; the second number indicates the paper number in that Proceedings issue (as listed in the Table of Contents). Example: 06-58 indicates paper number 58 in the Conference Proceedings published in 2006. 759 Author Index Grace, J.M. 06-26, 06-40 Kozlov, M. 06-87 Misiano, C. 06-24 Graff, G.L. 06-27 Krebs, F.C. 06-84, 06-85, 06-91 Momaya, A. 06-125 Granqvist, C.G. 06-93 Kricheldorf, U. 06-52 Monaghan, D. 06-16 Gross, M.E. 06-27, 06-114 Krug, T. 06-108 Monzyk, B.F. 06-18 Grovenor, C.R.M. 06-119 Kudlacek, P. 06-65 Morse, P. 06-104 Gudmundsson, J.T. 06-63 Kuiry, S. 06-109 Morton, D.E. 06-60 Gustavsson, L.-E. 06-08 Kulmala, M. 06-15 Muffler, H.-J. 06-88 Kumar, M.M. 06-23 Münz, W.D. 06-102 H, I, J Kumar, S. 06-82 Murphy, E. 06-01 Kundu, S. 06-27 Musil, J. 06-65 Hagedorn, H. 06-45 Kunkel, S. 06-102 Hall, G.H. 06-51 Kusano, E. 06-03 N, O Hanus, J. 06-75 Küster, R. 06-101 Hartvigsen, A. 06-113 Kustosz, R. 06-21 Nagel, P. 06-95 Hauert, R. 06-22 Lackner, J.M. 06-10, 06-21 Needham, D. 06-125 He, Z. 06-11 Landsbergen, J. 06-108 Newson, J. 06-11 Heaney, J.B. 06-56 Lang, N. 06-136 Newton, R. 06-114 Hebner, G.A. 06-69 Lange, H. 06-13 Ng, N. 06-92 Hedbavny, P. 06-133 Langereis, E. 06-30 Nörenberg, H. 06-121, 06-127 Heil, S.B.S. 06-30 Lappalainen, R. 06-15 Nourgostar, S. 06-70 Hempel, F. 06-136 Larouche, S. 06-59 Novák, S. 06-132, 06-133 Henry, B.M. 06-119 Lattemann, M. 06-64 Obst, H. 06-41 Hernandez, O. 06-58 Lee, S.B. 06-87 Ochs, D. 06-39 Heszler, P. 06-93 Leonhardt, D. 06-73, 06-76 Ockenfuss, G. 06-46 Hildebrand, C. 06-79 Leroy, J. 06-83 Oehr, C. 06-20 Hildebrand, J. 06-79 Li, G. 06-90 Ohsaki, H. 06-29 Hirvonen, J.K. 06-72 Lin, F. 06-134 Olsen, L.C. 06-27 Hovsepian, P.Eh. 06-67 Lin, Y. 06-11 Olsson, M.K. 06-112 Howells, D. 06-119 Lira-Cantu, M. 06-91 O’Neill, L. 06-120 Hrach, R. 06-132 List, M. 06-32 Oró, J. 06-91 Huang, J. 06-90 Liu, T.H. 06-103, 06-107 Österlund, L. 06-93 Huebner, M. 06-136 Liu, X. 06-34 Hynes, A. 06-120 Liu, Y. 06-98 P, Q, R Jensen, R. 06-72 Liu, Z. 06-99 Lohmann, V.I.T.A. 06-28 Pappas, D. 06-72 K, L Long, M. 06-40 Pavlik, J. 06-133 Lüthje, H. 06-101 Peeters, P. 06-108 Kääriäinen, T. 06-100 Lux-Steiner, M.C. 06-88 Pelleymounter, D. 06-128 Kahn, J.R. 06-68 Percy, M. 06-121 Kapoor, S. 06-114 M Pessa, M. 06-15 Kastner, A. 06-32 Pflug, A. 06-43, 06-81 Kato, K. 06-86 Ma, P. 06-134 Phillips, A. 06-57 Kaufman, H.R. 06-68 Macherius, U. 06-136 Pistner, J. 06-38 Kelly, P.J. 06-99 Madocks, J. 06-104 Poelman, D. 06-89 Kennedy, C.E. 06-05, 06-50 Mahoney, L. 06-130 Poelman, H. 06-89 Kennedy, J. 06-120 Major, B. 06-21 Posey, R. 06-123 Kessels, W.M.M. 06-30 Major, R. 06-21 Prasad, G.R. 06-23 Keunecke, M. 06-97 Marcus, P. 06-104 Price, H. 06-50 Kim, B.J. 06-122 Marin, G.B. 06-89 Pridoehl, H. 06-136 Kim, Y.S. 06-122 Marke, S. 06-78 Proehl, H. 06-44 Kinbara, A. 06-29 Marras, L. 06-119 Rahamathunnisa, M. 06-100 Kindel, E. 06-13 Martin, P.M. 06-18, 06-27, 06-57 Rajput, S.S. 06-82 Kish, L.B. 06-93 Martinu, L. 06-25, 06-55, 06-58, 06-59 Rauthan, C.M.S. 06-82 Klages, C.-P. 06-74 Matousek, 06-133 Redden, N.P. 06-26, 06-40 Klemberg-Sapieha, J.E. 06-25, 06-60 Matthews, S. 06-37 Reimann, G. 06-62, 06-79 Klosch, M. 06-38 Mayrhofer, P.H. 06-105 Reinhard, C. 06-67 Klug, J. 06-26 McCann, D. 06-33 Reinhold, E. 06-41 Klug, W. 06-45 McFall, M. 06-128 Reiter, A.E. 06-105 Köngäs, J. 06-15 McKnight, S. 06-72 Rekow, M. 06-15 Koppe, B.E. 06-40 Meng, L.-J. 06-124 Renders, R. 06-96 Kosik, W. 06-72 Mikami, K. 06-111 Rettich, T. 06-39 Kousal, J. 06-75 Miller, I. 06-19 Rho, D.H. 06-135 760 Author Index Richter, Jr., H. 06-102 Stancu, G.D. 06-136 Wallace, V. 06-57 Richter, U. 06-52 Stevenson, I. 06-60 Wallendorf, T. 06-04, 06-78 Rickers, C. 06-52 Stieber, M. 06-13 Wallin, F. 06-35 Robbie, K. 06-126 Stilburn, J. 06-57 Walls, J.M. 06-51 Roberge, C. 06-25 Stouffer, G.A. 06-02 Walton, S.G. 06-73, 06-76 Roepcke, J. 06-136 Stranning, H. 06-64 Wang, C.B. 06-98 Roth, J.R. 06-70 Stryhal, Z. 06-133 Wang, D.-Y. 06-137 Ruske, F. 06-66 Su, C.T. 06-103 Wang, T. 06-124 Su, Y.L. 06-103, 06-107 Wang, X. 06-124 S Subramanian, J.S. 06-11 Watanabe, T. 06-29 Suzuki, M. 06-29 Weber, M. 06-97 Saß, S. 06-136 Švec, M. 06-132 Weichart, J. 06-77 Sakamoto, H. 06-111 Swallow, F. 06-120 Weinert, H.H. 06-117 Salminen, T. 06-15 Szyszka, B. 06-43, 06-66, 06-81 Weltmann, K.-D. 06-13, 06-136 Scandurra, R. 06-24 Welzel, S. 06-136 Scherer, M. 06-38 T Werner, W. 06-66 Schiffmann, K. 06-04, 06-52 Willey, R.R. 06-54, 06-129 Schmidt, M.A. 06-06 Tacken, R. 06-96 Williams, C.D. 06-87 Schrauwen, C. 06-96 Tanttari, M. 06-100 Willmann, H. 06-105 Schwambera, M. 06-14 Thomas, M. 06-74 Wittorf, R. 06-97 Sebag, J. 06-57 Thompson, M. 06-102 Wityak, G.M. 06-42 Selinder, T. 06-64 Thomsen, H. 06-97 Wolf, R. 06-07 Sentein, C. 06-83 Thwaites, M.J. 06-06 Wright, L.L. 06-123 Seta, M.E. 06-114 Tietema, R. 06-108 Severin, D. 06-81 Tobler, M. 06-95 X, Y, Z Shanmugamurthy, S. 06-80 Topping, J.A. 06-119 Shibayama, Y. 06-29 Trassl, R. 06-32 Xiao, J. 06-109 Shigesato, Y. 06-86 Tsuchiya, H. 06-111 Xu, B. 06-62 Shingell, K. 06-25 Tullo, G. 06-118 Xu, S. 06-34 Shrotriya, V. 06-90 Turley, R.S. 06-61 Yamazaki, Y. 06-102 Shun’ko, E.V. 06-71 Yang, J. 06-126 Siddiqui, Y. 06-128 U, V, W Yang, Y. 06-34, 06-90 Siemers, M. 06-43, 06-81 Yao, S.H. 06-103 Sick, J.-H. 06-101 van de Sanden, M.C.M. 06-28, 06-30 Yao, Y. 06-90 Siegfried, D. 06-130 van der Kolk, G. 06-95 Yashiro, H. 06-29 Siemers, M. 06-81 Van Holsbeke, J. 06-37 Yehoda, J.E. 06-60 Sittinger, V. 06-66 van Oudheusden, T. 06-96 Yen, C.-C. 06-137 Skobeltsyn, D.V. 06-09 Vattiat, B. 06-79 Yi, K. 06-49 Škvor, J. 06-132 Vergöhl, M. 06-04, 06-52 Yializis, A. 06-07 Slavinska, D. 06-75 Verlinden, B. 06-139 Yoo, S.M. 06-135 Smith, A.W. 06-116 Verly, P.G. 06-134 Yu, D.Y. 06-98 Smith, D. 06-62 Vernhes, R. 06-60 Yu, X. 06-98 Smith, I. 06-95 Viitanen, N. 06-15 Zabeida, O. 06-25 Snyders, R. 06-25, 06-60 Vinogradov, 06-109 Zakhidov, A.A. 06-87 So, L. 06-92 Visser, R.J. 06-114 Zhang, M. 06-87 Söderström, D. 06-08 Vlcek, J. 06-65 Zhitomirsky, V.N. 06-31 Spee, K. 06-96 Vuoristo, P. 06-15 Ziegler, Y. 06-110 Sproul, W.D. 06-17 Waddell, E.M. 06-51 Zimmermann, H. 06-136 Staelens, K. 06-138 Waldhauser, W. 06-10, 06-21 Zoeller, A. 06-45 761 Emerging Technologies S O C I E T Y of VA C U U M C OAT E R S Modification of Film Structure in Pulsed and Inductively-coupled-plasma assisted Pulse Sputtering E. Kusano, Advanced Materials Science Research and Development Center, Kanazawa Institute of Technology, Hakusan, Ishikawa, Japan ABSTRACT erated by a one-turn antenna set in the front of the electrode to which the pulsed power was applied. Inductively coupled Titanium and titanium nitride films have been deposited by plasma features the generation of a high electron density plasma pulsed or inductively-coupled-plasma (ICP) assisted pulse compared to those in capacitively-coupled-plasma. sputtering to investigate effects of energies of ions arriving to the substrate on film structure. Target used in the experiment EXPERIMENTAL METHOD was pure Ti. TiN was deposited by reactive sputtering using argon and nitrogen mixture. Ion energy was measured by an Process Analysis energy resolved type mass spectrometer. Plasma parameters of The sputtering apparatus used in the process analysis experiment the discharges were measured by a time resolved type single was an ULVAC ultra-high vacuum sputtering system (Figure probe. Film structure was investigated by cross sectional scan- 1). The cylindrical vacuum chamber of the apparatus is 350 ning electron microscopy. Film deposited by pulsed sputtering mm diameter and 440 mm height. A magnetron cathode (55 become denser compared to those by dc sputtering. Further mm diam.) is mounted on the bottom plate of the chamber. densification was investigated for films deposited by ICP as- The target was Ti (99.98%). A copper one-turn rf antenna with sisted pulsed sputtering. The power transferred to the substrate a diameter of 60 mm was equipped about 20 mm above the increased by 2 to 2.5 orders by ICP assist, resulting from the cathode. A schematic drawing of the chamber is shown in Figure increase both in the amount and in average energy of ions. As 1. The power supply used in this experiment was ENI TYPE a result of the increase in power transferred to the substrate PRG-50 pulse power supply. The working gas was a mixture by ions, average energy of particles (atoms and ions) arriving of Ar (99.9999% purity) and N (99.998% purity) and injected 2 to substrate increased to about 30 eV in ICP assisted pulsed into the cathode region. Discharge pressure was 0.4 Pa. sputtering from a few eV in dc sputtering. It is concluded that a high average energy of particles results in film densification in ICP assisted pulsed sputtering. INTRODUCTION Pulsed sputtering has been developed as a technique to stabilize reactive sputtering process [1-4]. Recently it has been also reported that pulsed sputtering can be applied to modify film structure in sputtering [5,6]. A high energy ion flux assists the film structure modification. Mechanisms of the formation of high energy flux have been reported to be the increase in ion density in the discharge and the increase in plasma potential in the period of positive bias application in pulsed sputtering. However, electron density in the period of positive bias greatly drops because electrons are attracted to and diminished on the surface of the positively biased electrode. The electron density in pulsed plasma is reported to be a half to one order smaller than that of dc plasma. To enhance the effects of ion bombardment on the structure modification, a high electron density, i.e., high ion flux intensity to the substrate or growing film is preferable. In this paper film structure modification in pulsed and induc- Figure 1: Schematic of the experimental setup for process tively-coupled-rf-plasma assisted pulsed sputtering has been analysis. reviewed. In the reported study, the assisting plasma is gen- © 2006 Society of Vacuum Coaters 505/856-7188 15 49th Annual Technical Conference Proceedings (2006) ISSN 0737-5921 The cathode was operated at current regulation mode. A fed current was controlled to be 0.3 A for the negative bias pe- riod. Pulse frequency was 50 kHz. The ratio of (positive bias) /(positive+negative bias periods) was 0.4. Rf power applied for the inductively coupled antenna was changed from 0 to 200W. A PPM-421 plasma monitor (Balzers) mounted vertically on the top of the chamber was used to analyze a mass/charge ratio and energy of particles arriving to the substrate. The distance between the cathode surface and the orifice of the plasma monitor is 200 mm. The energy range measured by the plasma monitor was 0 to 100 eV. The energy resolution is <0.3 eV for the full-scale range of 500 eV. The plasma monitor Figure 2: Ti ion spectra of dc, pulsed, and rf-plasma assisted was operated in the ion correction mode (only ions can pass pulsed sputtering for a constant discharge current of 0.5 A the energy filter). and a pulse frequency of 50 kHz in ICP assisted pulsed Ti sputtering. Film Deposition TiN films were deposited by a batch type sputtering machine. The target size was 75 mm in diameter. The antenna was In Figure 3, the number of Ti+ ion, power of Ti+ ion, and mean equipped in the front of the cathode. Substrate was not heated energy of Ti+ ion are shown as a function of ICP-assisting during deposition runs. Discharge pressure was 0.4 Pa. Substrate coil power. The number of Ti ions arriving to the substrate were Si wafer and aluminosilicate glass. drastically increases in pulsed sputtering compared to those in dc sputtering and further increases in ICP-assisted pulsed Working gases were the same as those for process analysis sputtering. The number of Ti+ ions is about 10 times larger in system. Discharge pressure was kept at 0.4 Pa. Discharge and ICP-assisted pulsed sputtering compared to that in dc sputtering. rf antenna powers were the same as those applied in process The mean energy of Ti+ ions also increases to about 90 eV in analysis. ICP assisted pulsed sputtering. As a result of the increase in the quantity and mean energy, the power transferred to the Film Analysis substrate increases by the about order of two. Cross-sectional images of films were observed by scanning electron microscope (Hitachi Ltd., S-4500). Film structure was evaluated by X-ray diffraction measurements by RIGAKU Rint-Ultima Type X-ray diffractmeter. FILM STRUCTURE MODIFICATION IN TI SPUTTERING [6] In Figure 2, Ti+ ion spectra in dc, pulsed, and ICP assisted pulsed sputtering are shown for a pulse frequency of 50 kHz. Dc sputtering shows a sharp hair-pin shape spectrum with a peak energy of about 1eV. In pulsed sputtering, the second peak appears in an energy range in about 40-50 eV in addition to the peak at about 2-3 eV. With increasing the ICP-assisting coil power, both peaks in low and high energy spread to high Figure 3: The number of Ti+ ion, power of Ti+ ion, and mean energy. energy of Ti+ ion as a function of ICP-assisting coil power in ICP assisted pulsed Ti sputtering. In Figure 4, plasma potential, electron temperature, and electron density are shown as a function of time. The period of 0-8 s is the positive bias phase. In the phase of negative bias, plasma potential is about 2-3 V, electron temperature is about 1 eV, and electron density is 2x108 cm-3 in pulsed sputtering. The values of plasma potential and electron temperature are almost the 16

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