RLMEVO High Performance Plug Fans Impeller with true airfoil blades

30 Pages·2012·4.8 MB·English

RLMEVO
Issue 1.4 EN
June 2012
High Performance

Plug Fans
Impeller with true airfoil blades
1
RLMEVO

Ready for the next generation
We have accelerated impeller technology with the RLM Evo series, the new
generation in our plug fan range. The result: More efficiency and reduced turbulent
conditions. And that is highly effective as the Evo series ensures:
A lower energy consumption
A lower costs
A lower noise levels
Nicotra Gebhardt – the professionals in profiling
Nicotra Gebhardt is the first port of call for profiled impeller blades. We brought the
first hollow section airfoil blades onto the market in 1975. Since then we have been
RLMEVO 2011
achieving the absolutely best efficiencies in our fans in every application.
Our engineers and technicians use the latest simulation programmes to develop and
test new designs. You can rely on the knowledge and experience of specialists.
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The plus factors of the new Generation
A Unparalleled system efficiency for plug fans
The Evo series sets a new standard in efficiency. No other plug fan reaches higher
system efficiency.
A Innovative blade and impeller shaped for highest efficiencies
The entire shape of the impeller was optimised using a real turbulence profile for the
blades. This ensures that the impeller reaches as yet unparalleled high efficiency
and takes the top position in aerodynamics.
A Optimal pressure and turbulence conditions
The re-designed impeller shape makes optimal pressure and minimised turbulence
conditions in the impeller possible. The inclined leading edge of the blade builds
pressure more evenly minimising entry and exit losses.
A Low operating cost brushless DC motor
The brushless DC motor used by Nicotra Gebhardt is markedly more efficient than
conventional drives: It reduces the energy consumption of the fan for partial loads
by up to 50 %.
A Much quieter
Thanks to their new design the blades and the impeller run with less noise. The
entire fan is thus much quieter.
A Easy to integrate
Despite their improved performance figures, the Evo series have the same external
dimensions and significant operational data as earlier generations of plug fans.
They can therefore be easily and quickly exchanged in existing systems or
integrated in available machine concepts.
A Easy maintenance
Thanks to the construction method and direct drive the Evo series is practically
maintenance-free.
2
RLMEVO

The evolutionary elements
A The perfect profile

At the heart of the Evo series are the six blades with rounded inclined leading edges
and re-designed hollow profile.
They ensure minimised turbulence conditions in the impeller thus enabling the
extraordinary high efficiency of the fan.
Due to their special shape, the blades build up pressure evenly at all sections. The
result: Air circulates around the blades better and the turbulence tends to dissipate.
This increases not only efficiency but also causes significantly lower noise.
A The innovative high performance impeller

The re-designed high performance impeller makes the Evo series unbeatable in
matters of efficiency. To ensure this we optimised the entire shape.
The special shape of the cover disc alone greatly improves turbulence. The width
and diameter of the impeller are in an ideal ratio to each other.
The new hollow profile of the blades ensured that the weight of the impeller could
be markedly reduced and that, at the same time, a high degree of stability could be
reached. Pressure losses on entry were greatly decreased.
And at the exit, where losses had been sustained before, the new impeller shape
ensures additional available static pressure.
A The tailored drive

The The new generation of our plug fans not only have a perfect impeller but also
a precisely matched drive. For this reason, the Evo series, already an innovation
in itself, is available with a cutting edge brushless DC motors. Together with such
a drive, the Evo series delivers high performance with particularly low energy
consumption. Whether during start-up or under base, partial or full load, the
efficiency exceeds that of a conventional AC motor in every situation.
Our drives with brushless DCs reach efficiencies of efficiency class IE3 and higher.
Type code
The type code of every fan is composed as follows. Example:
RLM E6-3540-4W-17
Index for motor size
Motor:
- W = Asynchronous motor (efficiency class IE2)
- D = Asynchronous motor
- BI = Brushless DC motor with integrated control unit (IE3 and higher)
- BE = Brushless DC motor with external control unit (IE3 and higher)
N° of poles:
- 2 = 2-poles
- 4 = 4-poles
- 6 = 6-poles
Impeller diameter
(nominal 400 mm)
Connecting diameter
(nominal 355 mm)
Specification
- 6 = Complete Plug Fan module (motor impeller unit, supporting
plate with inlet cone and motor stand on baseframe)
Impeller geometry
(Series RLM Evo)
Drive type
- M = Standard motor
3
RLM E6-2528

Performance charts r=1.20 kg/m³
1
Please note coloured area!
3000 — Asynchronous motors
— Permanent magnet motors
Pa kW 57% 64
70 ηsa
1.5
2000 74
Measured in installation A
76 according to ISO 5801:
1.0
1500
74
0.8
1200 70
0.6
1000 0.5
900
0.4 60
800
700 0.3
50
600
0.2
500
40 1/min 1/min 1/min
0.15
4400 4400
400 Pa
0.1 4040 3910 4000
93 dB
300
3640
90
3180
200 87
2880
84
150
2500
recommended
81
operation area
100
66 2100
90 78
80
75
70 1800
60 69 72 LWA6
50 1500
F
ps40 N
400 500 600 800 1000 1500 2000 3000 4000 5000m³/h
0.15 0.2 0.3 0.4 0.5 0.6 0.8 1.0 m³/s
q
V
System efficiencies
Comparison system efficiencies h (impeller, motor, inverter)
se
RLM E6-2528- h 64 70 74 76 74 70 60 %
sa
2W-14 4400 1/min h 51 56 59 60 59 56 48 %
se
BI-BW 4400 1/min h 54 59 62 63 61 58 50 %
se
BE-AY 3910 1/min h 54 59 62 63 61 58 50 %
se
BE-IG 4000 1/min h 55 61 64 66 64 61 52 %
se
Formula symbols
h = overall static efficiency (impeller, motor, inverter)
se
h = fan shaft static efficiency
sa
L = A-weighted sound power level at discharge
WA6
P = fan shaft power
a
4
RLM E6-2528

Technical Data
Fan Motor Mains Mains Nominal Nominal Nominal max. operating max. Motor approx.
type power voltage frequency speed moment current frequency speed size Poles weight
RLM Evo kW (max.) V Hz 1/min Nm A Hz 1/min ** ~kg
RLM E6-2528-2W-14 2.20 230/400 50 2890 – 7.60/4.40 76 4400 90 L 2 34
RLM E6-2528-2W-13 1.50 230/400 50 2890 – 5.30/3.05 69 4040 90 S 2 30
RLM E6-2528-2W-11 1.10 230/400 50 2860 – 3.90/2.25 63 3640 80 M 2 26
RLM E6-2528-2W-10 0.75 230/400 50 2870 – 2.95/1.71 55 3180 80 M 2 24
RLM E6-2528-2D-08 0.55 230/400 50 2800 – 2.37/1.36 51 2880 71 M 2 21
RLM E6-2528-BI-BW-L 3.00 380...480 50/60 4500 6.4 6.4...5.1 – 4400 90 – 32
RLM E6-2528-BE-AY-L 1.50 * * 4500 3.2 3.2 – 3910 71 – 22
RLM E6-2528-BE-IG-M 1.30 * * 3100 4.0 3.5 – 4000 108/30 – 18
* Motor for operation with inverter only (No mains operation).
We recommend: Danfoss VLT HVAC Drive FC-100.
Fan type code
W = Asynchronous motor according to efficiency class IE2 (High Efficiency)
BI = Brushless DC motor with integrated control unit (efficiency class IE3 and higher)
BE = Brushless DC motor with external control unit (efficiency class IE3 and higher)
Dimensions in mm, subject to change.
RLM E6-2528-2_- (cid:31) 390
RLM E6-2528-BI-__-L k (cid:31) 356
RLM E6-2528-BE-__-L
156 3 × 100
ø10
6
382(cid:31) 35(cid:31) 322(cid:31) 431 88 323
2
6
Motor ** k w 23 1.2
max 4
130
71 402 357
50 50
302
w
80 456 377
ZKE 15-1818 ZSG 04-0250
ZKE 44-1818 (ATEX)
90 506 408
Dimensions in mm, subject to change.
RLM E6-2528-BE-IG-M (cid:31) 390
334 (cid:31) 356
156 3 × 100
ø10
6
382(cid:31) 35(cid:31) 322(cid:31) 431 88 323
2
6
23 1.2
4
130
50 50
302
323
ZKE 15-1818 ZSG 04-0250 ø10 × 1500
ZKE 44-1818 (ATEX)
5
RLM E6-2831

Performance charts r=1.20 kg/m³
1
Please note coloured area!
3000 — Asynchronous motors
— Permanent magnet motors
Pa
57%
64
2000 kW 70 Measured in installation A
1.5 74 ηsa according to ISO 5801:
76
1500
1.0
74
1200 0.8
70
1000
0.6
900
0.5
800 60
0.4
700
600 0.3
50
500
Pa 0.2
40 1/min 1/min 1/min
400
0.15 3770
3600 3600
300 93 dB 3310
2990
90
200
2650
87
150 recommended 2330
operation area 84
69
2100
81
100
90 1800
78
80 72
70 LWA6
75
60 1500
50
F
ps40 N
600 800 1000 1500 2000 3000 4000 5000 6000 m³/h
0.2 0.3 0.4 0.5 0.6 0.8 1.0 1.5 m³/s
q
V
System efficiencies
Comparison system efficiencies h (impeller, motor, inverter)
se
RLM E6-2831- h 64 70 74 76 74 70 60 %
sa
2W-14 3770 1/min h 51 56 59 60 59 56 48 %
se
BI-HL 3600 1/min h 55 61 64 65 63 60 52 %
se
BE-GR 3600 1/min h 55 61 64 65 63 60 52 %
se
BE-IR 3600 1/min h 55 61 64 66 64 61 52 %
se
Formula symbols
h = overall static efficiency (impeller, motor, inverter)
se
h = fan shaft static efficiency
sa
L = A-weighted sound power level at discharge
WA6
P = fan shaft power
a
6
RLM E6-2831

Technical Data
Fan Motor Mains Mains Nominal Nominal Nominal max. operating max. Motor approx.
type power voltage frequency speed moment current frequency speed size Poles weight
RLM Evo kW (max.) V Hz 1/min Nm A Hz 1/min ** ~kg
RLM E6-2831-2W-14 2.20 230/400 50 2890 – 7.60/4.40 65 3770 90 L 2 36
RLM E6-2831-2W-13 1.50 230/400 50 2890 – 5.30/3.05 57 3310 90 S 2 32
RLM E6-2831-2W-11 1.10 230/400 50 2860 – 3.90/2.25 52 2990 80 M 2 27
RLM E6-2831-4W-11 0.75 230/400 50 1400 – 3.15/1.81 94 2650 80 M 4 26
RLM E6-2831-4D-10 0.55 230/400 50 1395 – 2.54/1.46 83 2330 80 M 4 25
RLM E6-2831-BI-HL-L 2.20 380...480 50/60 3600 5.8 4.8...3.8 – 3600 90 – 34
RLM E6-2831-BE-GR-L 2.20 * * 3600 5.8 4.6 – 3600 71 – 24
RLM E6-2831-BE-IR-M 1.95 * * 3100 6.0 4.5 – 3600 108/55 – 22
* Motor for operation with inverter only (No mains operation).
We recommend: Danfoss VLT HVAC Drive FC-100.
Fan type code
W = Asynchronous motor according to efficiency class IE2 (High Efficiency)
BI = Brushless DC motor with integrated control unit (efficiency class IE3 and higher)
BE = Brushless DC motor with external control unit (efficiency class IE3 and higher)
Dimensions in mm, subject to change.
RLM E6-2831-2_- (cid:31) 430
RLM E6-2831-4_- k (cid:31) 395
RLM E6-2831-BI-__-L
175 3 × 100
RLM E6-2831-BE-__-L
ø10
5
421(cid:31) 39(cid:31) 361(cid:31) 471 23 363
3
6
Motor ** k w 25 1.2
max 4
130
71 422 397
50 50
341
w
80 476 397
ZKE 15-1919 ZSG 04-0280
ZKE 44-1919 (ATEX)
90 526 428
Dimensions in mm, subject to change.
RLM E6-2831-BE-IR-M (cid:31) 430
380 (cid:31) 395
175 3 × 100
ø10
5
421(cid:31) 39(cid:31) 361(cid:31) 471 23 363
3
6
25 1.2
4
130
50 50
341
348
ZKE 15-1919 ZSG 04-0280 ø10 × 1500
ZKE 44-1919 (ATEX)
7
RLM E6-3135

Performance charts r=1.20 kg/m³
1
Please note coloured area!
3000 — Asynchronous motors
— Permanent magnet motors
Pa kW 57%
64
2.5 70
2000 2.0 74 ηsa Measured in installation A
according to ISO 5801:
76
1500 1.5
74
1200 70
1.0
1000 0.8
900
60
0.6
800
0.5
700
0.4 50
600 Pa
0.3
500
40
1/min 1/min 1/min
400 3440 3430
3150
3090
300 93
2750
90
2480
200
recommended 87
operation area 72 2180
150
84
1800
81
100 75
90 LWA6
78
80
1500
70
60
50
F
ps40 N
800 1000 1500 2000 3000 4000 5000 6000 8000 m³/h
0.3 0.4 0.5 0.6 0.8 1.0 1.5 2.0 m³/s
q
V
System efficiencies
Comparison system efficiencies h (impeller, motor, inverter)
se
RLM E6-3135- h 64 70 74 76 74 70 60 %
sa
2W-16 3440 1/min h 53 57 61 62 61 57 49 %
se
BI-HN 3430 1/min h 57 63 66 67 66 62 53 %
se
BE-HN 3430 1/min h 57 63 66 67 66 62 53 %
se
BE-QG 3150 1/min h 57 62 65 67 66 62 53 %
se
Formula symbols
h = overall static efficiency (impeller, motor, inverter)
se
h = fan shaft static efficiency
sa
L = A-weighted sound power level at discharge
WA6
P = fan shaft power
a
8
RLM E6-3135

Technical Data
Fan Motor Mains Mains Nominal Nominal Nominal max. operating max. Motor approx.
type power voltage frequency speed moment current frequency speed size Poles weight
RLM Evo kW (max.) V Hz 1/min Nm A Hz 1/min ** ~kg
RLM E6-3135-2W-16 3.00 400 g 50 2905 – 6.10 59 3440 100 L 2 40
RLM E6-3135-2W-14 2.20 230/400 50 2890 – 7.60/4.40 53 3090 90 L 2 38
RLM E6-3135-4W-14 1.50 230/400 50 1440 – 5.90/3.40 95 2750 90 L 4 34
RLM E6-3135-4W-13 1.10 230/400 50 1440 – 4.40/2.55 86 2480 90 S 4 33
RLM E6-3135-4W-11 0.75 230/400 50 1400 – 3.15/1.81 77 2180 80 M 4 30
RLM E6-3135-BI-HN-L 3.00 380...480 50/60 3600 8.0 6.4...5.1 – 3430 90 – 39
RLM E6-3135-BE-HN-L 3.00 * * 3600 8.0 6.3 – 3430 90 – 32
RLM E6-3135-BE-QG-M 2.10 * * 2250 9.0 5.0 – 3150 150/45 – 31
* Motor for operation with inverter only (No mains operation).
We recommend: Danfoss VLT HVAC Drive FC-100.
Fan type code
W = Asynchronous motor according to efficiency class IE2 (High Efficiency)
BI = Brushless DC motor with integrated control unit (efficiency class IE3 and higher)
BE = Brushless DC motor with external control unit (efficiency class IE3 and higher)
Dimensions in mm, subject to change.
RLM E6-3135-2W- (cid:31) 470
RLM E6-3135-4W- k (cid:31) 438
RLM E6-3135-BI-__-L
195 3 × 100
RLM E6-3135-BE-__-L
ø10
8
464(cid:31) 43(cid:31) 404(cid:31) 511 63 406
3
6
Motor ** k w 27 1.2
max 4
130
80 496 417
50 50
384
w
90 546 448
ZKE 15-2020 ZSG 04-0315
ZKE 44-2020 (ATEX)
100 563 470
Dimensions in mm, subject to change.
RLM E6-3135-BE-QG-M (cid:31) 470
383 (cid:31) 438
195 3 × 100
ø10
8
464(cid:31) 43(cid:31) 404(cid:31) 511 63 406
3
6
27 1.2
4
130
50 50
384
377
ZKE 15-2020 ZSG 04-0315 ø10 × 1500
ZKE 44-2020 (ATEX)
9
RLM E6-3540

Performance charts r=1.20 kg/m³
1
Please note coloured area!
3000 — Asynchronous motors
— Permanent magnet motors
Pa
kW 57% 64
3.0 70
2000 74 ηsa Measured in installation A
according to ISO 5801:
76
2.0
1500
74
1.5
1200
70
1000 1.0
900
0.8
60
800
700 0.6
0.5
600 50
Pa 0.4
500
0.3 40 1/min 1/min 1/min
400 3070
2900
2850 2870
300
2560
93 dB
2280
90
200
2050
87
recommended 69
150
operation area 1800
84
72
100 81
1500
90
80 78
70 LWA6
75 1200
60
50
F
ps40 N
1000 1500 2000 3000 4000 5000 6000 8000 10000 m³/h
0.3 0.4 0.5 0.6 0.8 1.0 1.5 2.0 3.0 m³/s
q
V
System efficiencies
Comparison system efficiencies h (impeller, motor, inverter)
se
RLM E6-3540- h 64 70 74 76 74 70 60 %
sa
2W-19 3070 1/min h 53 58 62 63 62 58 50 %
se
BI-H3 2870 1/min h 57 63 66 67 66 63 54 %
se
BE-H3 2870 1/min h 57 63 66 67 66 63 54 %
se
BE-WT 2900 1/min h 57 63 66 68 66 63 54 %
se
Formula symbols
h = overall static efficiency (impeller, motor, inverter)
se
h = fan shaft static efficiency
sa
L = A-weighted sound power level at discharge
WA6
P = fan shaft power
a
10