REWAS 2016: Towards Materials Resource Sustainability PDF
Preview REWAS 2016: Towards Materials Resource Sustainability
2016 Towards Materials Resource Sustainability FEBRUARY 14-18 DOWNTOWN NASHVILLE, TENNESSEE MUSIC CITY CENTER New proceedings volumes from the TMS2016 Annual Meeting: • 7th International Symposium on High-Temperature Metallurgical Processing • CFD Modeling and Simulation in Materials Processing 2016 • Characterization of Minerals, Metals, and Materials 2016 • Energy Technology 2016: Carbon Dioxide Management and Other Technologies • EPD Congress 2016 • Light Metals 2016 • Magnesium Technology 2016 • Rare Metal Technology 2016 • REWAS 2016 • Shape Casting: 6th International Symposium • TMS 2016 Supplemental Proceedings 2016 Towards Materials Resource Sustainability Proceedings of a symposium sponsored by the Recycling and Environmental Technologies Committee, the Materials and Society Committee, the Extraction & Processing Division, and the Light Metals Division of The Minerals, Metals & Materials Society (TMS) held during FEBRUARY 14-18 DOWNTOWN NASHVILLE, TENNESSEE MUSIC CITY CENTER Edited by: Randolph E. Kirchain, Bart Blanpain, Christina Meskers, Elsa Olivetti, Diran Apelian, John Howarter, Anne Kvithyld, Brajendra Mishra, Neale R. Neelameggham, and Jeff Spangenberger Editors Randolph E. Kirchain lohn llowarter Bart Blanpain Arme Kvithyld Christina Meskers Brajendra Mishra EIsa Olivetti Neale R. Neelameggham Diran Apelian J eff Spangenberger ISBN 978-3-319-48618-5 ISBN 978-3-319-48768-7 (eBook) DOI 10.1007/978-3-319-48768-7 Chemistry and Materials Scienee: Professional Copyright © 2016 by The Minerals. Metals & 'v1aterials Society Published by Springer International Publishers. Switzerland, 2016 Reprint of the original edition published by .lohn Wiley & Sons, Ine., 2016, 978-1-119-22581-2 This work is subject to copyright. All rights are reserved by the Publisher, whether the whole or part of the material is concerned. specifically the rights of translation. reprinting, reuse of illustrations. recitation, broadeasting, reproduetion on microfilms or in any other physieal way, al1d transmission or information storage and retrieval, electronic adaptation, computer software, or by similar or dissimilar methodology now known or hereafter developed. The use of general descriptive narnes, registered names, trademarks, service marks. ete. in this publication does not imply, even in the absence of a speeifie statement, that such names are exempt from the relevant protective laws and regulations and therefore free for general use. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date ofpublication. Neither the publisher nor the authors or the editors give a warranty. express or implied. with respect to the material contained herein or for any errors or omissions that may have been made. Printed on acid-rree paper This Springer imprint is published by Springer Nature The registered company is Springer International Publishing AG The registered company address is: Gewerbestrasse 11, 6330 Charn, Switzerland TABLE OF CONTENTS REWAS 2016 Aboutthe Editors..............................................................................................xiii Reviewers..........................................................................................................xix Enabling & Understanding Sustainability - Ferrous & Non-ferrous Metals Processing Recyclingof Poly-Metallic Residuesfrom Metal Industry – CurrentStatus and Future Developments..................................................................................... 3 Jürgen Antrekowitsch Bauxite Residuefor Phosphorus Removalfrom Waste Water...........................11 Gamini Mendis, Amanda Brock, Kai Gao, Indrajeet Chaubey, Ron Turco, and John Howarter Modelingthe Electromagnetic Processing of Recycled Silicon Dust.................17 G. Djambazov, K. Pericleous, V. Bojarevics, M. Forzan, and F. Dughiero Potential Contributiontothe Supplyof Silverbythe Recyclingof Industrial Residuesfrom Zn, Pband Cu Plants..................................................23 Stefan Steinlechner Thermodynamic Analysisof Zinc Statusinthe Upstream EAF Offgas Cleaning Systems Associatedwith In-Process Separationof Zincfrom EAF Dust............................................................................................................29 Naiyang Ma Evaluationof Reactor REOV-01with Ti Electrodefor Electrochemical Recoveryof Agfrom Industrial Wastes.............................................................37 Pedro Alberto Ramirez Ortega, Victor Esteban Reyes Cruz, Maria Aurora Velóz Rodríguez, Laura Garcia Hernández, Diana Arenas Islas, Mizrraim Uriel Flores Guerrero, and Luis Garcia L Mini Mill Solutionsinthe Recyclingof Electic Arc Furnace Dust – The 2SDRProcess.....................................................................................................43 Gernot Rösler, Christoph Pichler, Stefan Steinlechner, and Jürgen Antrekowitsch v Understanding & Enabling Sustainability - (Rechargeable) Batteries Roadmapforthe Lifecycleof Advanced Battery Chemistries...........................51 Timothy W. Ellis and John A. Howes Portland Cementwith Battery Waste Contents...................................................57 Henry A. Colorado and Sergio A. Colorado Automotive Lithium-Ion Battery Recycling: A Theoretical Evaluation.............65 Reza Beheshti and Ragnhild E. Aune LifeCycleAnalysisSummaryforAutomotiveLithium(cid:16)(cid:44)onBattery Productionand Recycling...................................................................................73 Jennifer B. Dunn, Linda Gaines, Jarod C. Kelly, and Kevin G. Gallagher Enabling & Understanding Sustainability - Rare Earth Element Applications Life Cycle Assessmentof RareEarth Productionfrom Monazite......................83 Callum Browning, Stephen Northey, Nawshad Haque, Warren Bruckard, and Mark Cooksey Recoveryof Rare Earth Elementsfromthe Ferrous Fractionof Electronic Waste..................................................................................................................89 Lars K. Jakobsson, Mark W. Kennedy, Ragnhild E. Aune, and Gabriella Tranell Fundamental Studyofthe Rare Earths Recyclingthroughthe Pyrotetallurgical Route - Phase Relationsand Crystallization Behaviorof theCaO-SiO -Nd O System.........(cid:17)...................................................................95 2 2 3 Thu Hoai Le, Annelies Malfliet, Bart Blanpain, and Muxing Guo Mitigating Supply Riskof Criticaland Strategic Materials: The Roleof Trade Policies...................................................................................................101 Vasken Xhaxhollari, Michele Bustamante, and Gabrielle Gaustad Sustainable Processingof Phosphogypsum Waste Streamforthe Recoveryof Valuable Rare Earth Elements.....................................................107 Mugdha Walawalkar, Connie K. Nichol, and Gisele Azimi vi Life Cycle Analysisfor Solvent Extractionof Rare Earth Elementsfrom Aqueous Solutions............................................................................................113 Ehsan Vahidi and Fu Zhao CharacteristicsofLight Rare Earthsfrom Korean Coal Power Plants Ash...... 121 T. Thriveni and Ahn Ji Whan Enabling & Understanding Sustainability - Building Materials & Slag Valori(cid:93)ation Energy Generationfrom Waste Slags: Beyond Heat Recovery........................131 Jinichiro Nakano, James Bennett, and Anna Nakano Productionof Lightweight Aggregateand Ceramic Balls Using Gold Tailings, Red Mudand Limestone....................................................................137 Hyunsik Park, Soo-kyung Kim, Doyun Shin, and Jeong-soo Sohn Accountingfor Variationin Life Cycle Inventories: The Caseof Portland Cement Productioninthe U.S..........................................................................145 Xin Xu, Maggie Wildnauer, Jeremy Gregory, and Randolph Kirchain Kineticsof Dephosphorizationfrom Steelmaking Slagby Leachingwith C(cid:913)H(cid:915)O(cid:914)-NaOH-HCl Solution...........................................................................151 Yong Qiao, Jiang Diao, Xuan Liu, Xiaosa Li, Tao Zhang, and Bing Xie Treatmentof Molten Steel Slagfor Cement Application................................. 157 João B. Ferreira Neto, Catia Fredericci, João O.G. Faria, Fabiano F. Chotoli, Tiago R. Ribeiro, Antônio Malynowskyj, Andre N.L. Silva, Valdecir A. Quarcioni, and Andre A. Lotto Incorporationof Sewage Sludgeinto Heavy Clay Ceramic Body....................165 Carlos Mauricio Fontes Vieira, Isabela Oliveira Rangel Areias, and Sergio Neves Monteiro Designing Materials and Systems for Sustainability Industrial Symbiosisamong Smalland Medium Scale Enterprises: Case of Muzaffarnagar, India....................................................................................173 Shourjomoy Chattopadhyay, Nandini Kumar, Charlie Fine, and Elsa Olivetti vii Life Cycle Assessmentof Metallurgical Processes Basedon Physical Flowsheet Models.............................................................................................179 Madeleine Scheidema,MarkusReuter,(cid:3)andAnttiRoine Total-CorrosionEffects of(cid:36)(cid:81)(cid:87)(cid:75)(cid:82)(cid:70)(cid:79)(cid:72)(cid:76)(cid:86)(cid:87)(cid:68)(cid:3)(cid:39)(cid:77)(cid:68)(cid:79)(cid:82)(cid:81)(cid:72)(cid:81)(cid:86)(cid:76)(cid:86) andNa(cid:909)Cr(cid:909)O(cid:914) on Steel-RebarinH(cid:909)SO(cid:911):SustainableCorrosion-ProtectionProspectsin Microbial/Industrial Environment....................................................................187 Joshua Olusegun Okeniyi, Cleophas Akintoye Loto, and Abimbola Patricia Idowu Popoola Materials Researchto Enable Clean Energy: Leverage Pointsfor Risk Reductionin Critical Byproduct Material Supply Chains................................193 Michele L. Bustamante and Gabrielle Gaustad Heterogeneous Materials Designfor Sustainable Nuclear Waste Storage Using Life Predictionby Conformal Finite Element Analysis.........................203 F. Rabbi, K. Brinkman(cid:15)andK. Reifsnider Life-Cycle Costing Promotes Use of Corrosion-Resistant Alloys....................209 John Grubb and James Rakowski SystemofState Regulationof Sustainable Ore Processingand Production Waste Treatmentinthe Russian Arctic.............................................................215 Vyacheslav Tsukerman, Ludmila Ivanova, and Vladimir Selin Understanding & Enabling Sustainability - Light Metals Recycling & Waste Valori(cid:93)ation Electrodynamic Sortingof Light Metalsand Alloys........................................223 Raj Rajamani, James Nagel, and Nakul Dholu Scrap Characterizationto Optimizethe Recycling Process..............................227 Sean Kelly and Diran Apelian The Valueof Integrated Production Planningfor Two-Stage Aluminum Recycling Operations........................................................................................231 Jiyoun C. Chang, Elsa A. Olivetti, and Randolph E. Kirchain Solar Aluminum RecyclinginaDirectly Heated Rotary Kiln..........................235 Martina Neises-von Puttkamer, Martin Roeb, Stefania Tescari, Lamark de Oliveira, Stefan Breuer, and Christian Sattler viii Metal Recoveryfrom Drossthrough Rotary Crushingand Separation Producing Products Insteadof Waste...............................................................241 David J. Roth A Laboratory Studyof Electrochemical Removalof Noble Elements from Secondary Aluminium.............................................................................247 Ole S. Kjos, Sverre Rolseth, Henrik Gudbrandsen, Egil Skybakmoen, Asbjørn Solheim, and Trond H. Bergstrøm Productionof Magnesiumand Aluminum-Magnesium Alloysfrom RecycledSecondary Aluminum Scrap Melts...................................................253 Adam J.Gesing, Subodh K. Das, and Raouf O.Loutfy Recoveryof Aluminumfrom the Aluminum SmelterBaghouse Dust.............255 Myungwon Jung and Brajendra Mishra Understanding & Enabling Sustainability - Education Research Innovation The Material Life Cycle: A Steering Wheelfor Europe’s Raw Materials Academy...........................................................................................................263 Eric Pirard and Jenny Greberg Education Programsand Activitiesin Chinafor the Sustainabilityof MetallurgicalIndustryand Their Perspective...................................................269 Guangqiang Li, Chengyi Zhu,and Junying Zhang Understanding & Enabling Sustainability - Education Research Innovation + Electronic Equipment Sustainability: Opportunitiesfor Teaching Old Conceptsvia New Problems...........................................................................................................277 Gabrielle Gaustad 3D Printed ABSand Carbon Fiber Reinforced Polymer Specimensfor Engineering Education......................................................................................281 Michael Golub, Xingye Guo, Mingyo Jung, and Jing Zhang ix
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