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Reliability Is a New Science: Gnedenko Was Right PDF

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Paolo Rocchi Reliability Is A New Science Gnedenko Was Right Reliability Is A New Science Paolo Rocchi Reliability Is A New Science Gnedenko Was Right With an Appendix by Gurami Sh. Tsitsiashvili 123 PaoloRocchi IBM Rome Italy and LUISS GuidoCarli University Rome Italy ISBN978-3-319-57471-4 ISBN978-3-319-57472-1 (eBook) DOI 10.1007/978-3-319-57472-1 LibraryofCongressControlNumber:2017943205 ©SpringerInternationalPublishingAG2017 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. The use of general descriptive names, registered names, trademarks, service marks, etc. in this publicationdoesnotimply,evenintheabsenceofaspecificstatement,thatsuchnamesareexemptfrom therelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. The publisher, the authors and the editors are safe to assume that the advice and information in this book are believed to be true and accurate at the date of publication. Neither the publisher nor the authorsortheeditorsgiveawarranty,expressorimplied,withrespecttothematerialcontainedhereinor for any errors or omissions that may have been made. The publisher remains neutral with regard to jurisdictionalclaimsinpublishedmapsandinstitutionalaffiliations. Printedonacid-freepaper ThisSpringerimprintispublishedbySpringerNature TheregisteredcompanyisSpringerInternationalPublishingAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Onfaitlascienceavecdesfaits,commeonfait une maison avec des pierres: mais une accumulationdefaitsn’estpasplusunescience qu’un tas de pierres n’est une maison. Henri Poincaré Contents 1 Background and Motivation... .... .... .... .... .... ..... .... 1 1.1 What Is a Principle-Based Theory?.. .... .... .... ..... .... 3 1.2 First Cornerstone: Soloviev’s Proof . .... .... .... ..... .... 7 1.3 Comments on the Reliability Function ... .... .... ..... .... 9 1.4 Questioning the Bathtub Curve. .... .... .... .... ..... .... 9 1.5 Scopes, Methods and Overview of the Present Work..... .... 13 References. .... .... .... ..... .... .... .... .... .... ..... .... 14 Part I Properties of Functioning Systems 2 Old and Novel Tools for the Calculus of the Hazard Rate.... .... 19 2.1 The Reliability of What? . .... .... .... .... .... ..... .... 19 2.2 Entropic Systems .. ..... .... .... .... .... .... ..... .... 23 2.3 Boltzmann-like Entropy .. .... .... .... .... .... ..... .... 26 2.4 Physical Meaning of the Boltzmann-like Entropy... ..... .... 29 References. .... .... .... ..... .... .... .... .... .... ..... .... 33 3 How Systems Break Down .... .... .... .... .... .... ..... .... 35 3.1 Interferences Overlap .... .... .... .... .... .... ..... .... 35 3.2 Factors Leading to Work Interruption.... .... .... ..... .... 37 3.3 Systematic Factors of Failure .. .... .... .... .... ..... .... 37 3.4 Simplified Models and Realistic Models.. .... .... ..... .... 40 3.5 Enduring Obtrusion and Decadence . .... .... .... ..... .... 41 3.6 Comments on the Principle of Progressive Deterioration .. .... 42 References. .... .... .... ..... .... .... .... .... .... ..... .... 46 4 Constant Decline... .... ..... .... .... .... .... .... ..... .... 49 4.1 Two Introductory Remarks.... .... .... .... .... ..... .... 49 4.2 Comments on the Linearity Assumption.. .... .... ..... .... 51 vii viii Contents 4.3 Hazard Rate Caused by Constant Decline. .... .... ..... .... 53 4.4 Comments on Theorem 4.1 and Lemma 4.1... .... ..... .... 55 References. .... .... .... ..... .... .... .... .... .... ..... .... 56 5 Random Factors ... .... ..... .... .... .... .... .... ..... .... 59 5.1 Random Factors of Failure.... .... .... .... .... ..... .... 59 5.2 Comments on the Principle of Random Accidents .. ..... .... 60 5.3 Behavior of Accidents ... .... .... .... .... .... ..... .... 60 5.4 Hazard Rate Caused by Random Accidents ... .... ..... .... 62 5.5 Comments on Theorem 5.2 and Lemma 5.1... .... ..... .... 63 5.6 Shock Theories.... ..... .... .... .... .... .... ..... .... 65 References. .... .... .... ..... .... .... .... .... .... ..... .... 67 6 Accelerated Decline. .... ..... .... .... .... .... .... ..... .... 69 6.1 Compound Degradation .. .... .... .... .... .... ..... .... 70 6.2 Hazard Rate Caused by a Linear Cascade Effect ... ..... .... 71 6.3 Comments on Theorem 6.3 and Lemma 6.1... .... ..... .... 73 6.4 Hazard Rate Caused by Complex Cascade Effect... ..... .... 77 6.5 Comments on Theorem 6.5 and Lemma 6.2... .... ..... .... 80 6.6 Additional Remarks on the Constant and Accelerated Decline of Systems. ..... .... .... .... .... .... ..... .... 85 References. .... .... .... ..... .... .... .... .... .... ..... .... 87 7 When the Premises Are Untrue .... .... .... .... .... ..... .... 89 7.1 The Entropy Does not Exist... .... .... .... .... ..... .... 89 7.2 The Linearity Assumption Is False.. .... .... .... ..... .... 90 7.3 The Cascade Effect Is False ... .... .... .... .... ..... .... 95 7.4 Binomial Assumption Is False . .... .... .... .... ..... .... 96 7.5 The Linearity Assumption Is Alternatively False and True. .... 98 7.6 Intent on Completeness... .... .... .... .... .... ..... .... 99 References. .... .... .... ..... .... .... .... .... .... ..... .... 99 8 Ideal Hazard Rate.. .... ..... .... .... .... .... .... ..... .... 101 8.1 Genericness... .... ..... .... .... .... .... .... ..... .... 101 8.2 Deductive Logic and the Tripartite Curve. .... .... ..... .... 102 8.3 Comments on the Bathtub Curve ... .... .... .... ..... .... 103 References. .... .... .... ..... .... .... .... .... .... ..... .... 106 Part II Properties of Reparable Systems 9 Properties of Repairable Systems... .... .... .... .... ..... .... 109 9.1 The Functioning State and the Recovery State. .... ..... .... 109 9.2 The Reparability Function .... .... .... .... .... ..... .... 110 9.3 Property of the Extreme States. .... .... .... .... ..... .... 111 9.4 Comments on the Extreme States of the System.... ..... .... 112 9.5 Property of the Repair Outcomes ... .... .... .... ..... .... 114 Contents ix 9.6 Comments on the Repair Outcomes. .... .... .... ..... .... 117 9.7 Property of the Repair Process. .... .... .... .... ..... .... 118 9.8 Comments on the Repair Process... .... .... .... ..... .... 118 References. .... .... .... ..... .... .... .... .... .... ..... .... 120 Part III Overall Conclusion 10 Conclusive Remarks and Comments .... .... .... .... ..... .... 125 10.1 What We Meant to Do... .... .... .... .... .... ..... .... 125 10.2 What Principles ... ..... .... .... .... .... .... ..... .... 126 10.3 What We Have Found in Part 1.... .... .... .... ..... .... 126 10.4 What We Have Found in Part 2.... .... .... .... ..... .... 127 10.5 Overall Discussion of the Results... .... .... .... ..... .... 128 References. .... .... .... ..... .... .... .... .... .... ..... .... 132 Appendix A: History of Reliability in Literature .. .... .... ..... .... 133 Appendix B: Two Sided Estimates of Rate Convergence in Limit Theorem for Minimums of Random Variables. ..... .... 135 Appendix C: Mortality Plateau .... .... .... .... .... .... ..... .... 143 Index .... .... .... .... .... ..... .... .... .... .... .... ..... .... 151 About the Author Paolo Rocchi has been recognized as an Emeritus Docent at IBM for his achievements,andservesasanAdjunctProfessoratLuissUniversityofRome.He isstillactiveinvariousareasofresearch,includinginformationtheory,probability theory, computer science education, and software engineering. Rocchi is a solitary ‘pathfinder’whoisnostrangertogroundbreakingproposals.Hehasauthoredover one hundred and thirty works including a dozen volumes. xi Acronyms AAP Advanced Aging Period ABAO As-Bad-As-Old AGAN As-Good-As-New ALT Accelerated Life Testing CF Continuous Factors CSE Continuous Side Effects DfR Design for Reliability DRM Degradation Reliability Methods IDL International Database on Longevity MOF Multi-Organ Failure MTBF Mean Time Between Failure MTTF Mean Time To Failure NAP Normal Aging Period NTA Network Theory of Aging PHM Proportional Hazard Model POF Physics of Failure PM Preventive Maintenance RF Random Factors TS Thermodynamic System xiii

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