Recycled Aggregate Concrete Recycled Aggregate Concrete (RAC) as a sustainable material is gaining increasing importance in the construction industry. This book discusses properties, specifications, and applications of RAC and offers readers insight into current research and advances in the development and utilization of RAC. It shares information gathered about concretes that use RCA (Recycled Concrete Aggregate, a component of RAC), as well as findings and conclusions. This book: • Presents principles of RAC, including theories and experiments. • Describes advanced behavior and properties. • Covers specifications and codes. • Highlights best practices. • Summarizes the use of RAC in sustainable concrete construction. • Features scientific findings, citations of reliable sources, conclusions, and recommendations that ensure the book is accessible to various levels of expertise. This book will be useful for researchers, concrete scientists, technologists, practicing engineers, and advanced students interested in reusing construction waste for sustainable construction practices; it will help them strive toward meeting the UN Sustainable Development Goals (SDGs). IOM3 Publications Series editor: The Institute of Materials, Minerals, and Mining (IOM3) Materials and the associated fields of minerals and mining are indispensable to modern society. To optimize our consumption of materials, to minimize the impact of mining, and to ensure disposal of used materials in a responsible way it is more essential than ever to fully understand their production, properties, applications, and alternatives. The IOM3 Publications Series seeks works on a range of topics rele- vant to materials, minerals and mining science, and engineering in the 21st century as societies around the world evolve to meet the universal challenges of awareness, sustainability, adaptability, and responsible use. Experts from industry, research institutes, and academia are invited to submit proposals for books within the fields of materials science, minerals, and mining, especially those focused on providing commentary on or solutions to contemporary societal issues, such an energy, the environment, health care, and emerging topics in automation, AI, and machine learning. Recycled Aggregate Concrete Technology and Properties Natt Makul For more information about this series, please visit: https://www.routledge.com/ IOM3-Publications/book-series/CRCIOM3 Recycled Aggregate Concrete Technology and Properties Natt Makul First edition published 2023 by CRC Press 6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487-2742 and by CRC Press 4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN CRC Press is an imprint of Taylor & Francis Group, LLC © 2023 Natt Makul Reasonable efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. The authors and publishers have attempted to trace the copyright holders of all material reproduced in this publication and apologize to copyright holders if permission to publish in this form has not been obtained. If any copyright material has not been acknowledged please write and let us know so we may rectify in any future reprint. Except as permitted under U.S. Copyright Law, no part of this book may be reprinted, reproduced, transmitted, or utilized in any form by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying, microfilming, and recording, or in any information storage or retrieval system, without written permission from the publishers. For permission to photocopy or use material electronically from this work, access www. copyright.com or contact the Copyright Clearance Center, Inc. (CCC), 222 Rosewood Drive, Danvers, MA 01923, 978-750-8400. For works that are not available on CCC please contact [email protected] Trademark notice: Product or corporate names may be trademarks or registered trademarks and are used only for identification and explanation without intent to infringe. ISBN: 978-1-032-18941-3 (hbk) ISBN: 978-1-032-18987-1 (pbk) ISBN: 978-1-003-25709-7 (ebk) DOI: 10.1201/9781003257097 Typeset in Times by MPS Limited, Dehradun Contents Preface......................................................................................................................vii Chapter 1 Introduction to Recycled Concrete Aggregate (RCA).......................1 1.1 RCA for Sustainable Construction...........................................1 1.2 Assessment and Variations of the Existing Concrete Materials and Structures...........................................................6 1.3 Ending Cementitious Materials (Demolition and Decommission).......................................................................11 1.4 Characterizations and Classifications of RCA.......................14 1.5 Utilization of RCA in Concrete.............................................15 Chapter 2 Principles of Recycled Aggregate Concretes (RACs): Theories and Experiments ...............................................................................17 2.1 Rheology of Fresh RAC.........................................................17 2.2 Physico-Mechanical Characterization of RAC......................19 2.3 Microstructures of RAC: Interfacial Transition Zone (ITZ)...21 2.4 Mechanical Properties of RAC..............................................21 2.5 Durability of Concrete Containing RCA...............................36 Chapter 3 Advanced Behaviors and Properties of RAC...................................45 3.1 RCA in Fiber-Reinforced Concrete.......................................45 3.2 RCA in Reactive Powder Concrete.......................................50 3.3 RCA in Self-Consolidating Concrete.....................................56 3.4 RCA in Green Concrete.........................................................61 3.5 RCA in Nano Concrete..........................................................79 3.6 RCA in Repair Concrete........................................................83 3.7 RCA in Reinforced and Pre-Stressed Concrete.....................84 Chapter 4 Specifications, Production, and Applications of RAC.....................93 4.1 Specifications and Codes of RAC..........................................93 4.2 Production of RAC...............................................................107 4.3 RAC for Buildings................................................................115 4.4 Mix Design and Quality Control of RAC...........................124 4.5 Test Methods on RAC Structures........................................127 Chapter 5 Good Practices in RCA Concrete...................................................129 5.1 Assessing the Use of RAC in Practice................................129 5.2 Mix Proportion Designation of RCA in Concrete..............140 v vi Contents 5.2.1 Fiber-Reinforced RAC............................................142 5.2.2 High-Strength RAC.................................................194 5.2.3 Marine RAC............................................................284 5.2.4 Self-Compacting RAC............................................328 5.3 Monitoring and Repairing of RCA Structures....................365 Chapter 6 Sustainable RCA for Sustainable Concrete Construction..............367 6.1 Sustainable RCA in Concrete..............................................367 6.2 Life Cycle Assessment (LCA) of RAC...............................373 6.3 Economic and Cost Analysis of RAC.................................376 6.4 Potential Environmental Hazards of RAC...........................381 6.5 Further Trends in Research and Practice on RAC..............385 Bibliography.........................................................................................................389 Index......................................................................................................................405 Preface There is no room for doubt regarding the fact that this book will inspire discussion. It is never simple to question an established system, regardless of the nature of the system or the context in which it functions. Because of this, we are going to make every effort to keep things the way they are. After working in the cement industry for the past 15 years, during which time I have also been involved in the research and development of alternative cement ingredients, I believe it is my duty to share the information that I have gathered about concretes that make use of recycled aggregates, as well as my findings and conclusions with regard to these concretes. For our benefit, the benefit of our children, the benefit of our loved ones, and the benefit of society as a whole, which will live in a safe and sustainable environment free of emissions, I hope that this report has the capacity to raise public awareness and begin a conversation that might lead to substantial changes and a rethinking of construction materials. I also hope to launch a debate that may lead to significant changes. In addition, it is my sincere wish that this book’s publication drives heightened general awareness and sparks a debate that will lead to the introduction of significant policy changes. In spite of this, a scientific approach has to consider the various contaminants that may be found in recycled aggregates like glass, metal, and gypsum that come from the demolition of ancient buildings and structures. Even though I would want to see recycled concrete aggregates become a common building material that is employed in the construction of structures and foundations, I do not believe this will happen unless the presence of these pollutants is addressed first. This book is divided up into a total of six chapters. In the first place, it is open to the general public, including those with a limited or nonexistent grasp of the process of producing Portland cement or recycled concrete aggregates. This accessibility is of the utmost importance. This book is aimed at a specific demographic of readers in particular. Regarding recycled concrete aggregates, there is much information to process. This includes the characteristics and concepts of recycled concrete aggregates, their applications, best practices, and sustainability. Specific chapters may present qualities, ideas, and behaviors of recycled concrete aggregate (RCA) that are more difficult to comprehend than others; however, the scientific arguments presented, the citations from authentic sources, the conclusions formed, and the recommendations made will guarantee that it is relatively easy to understand. Anyone who possesses a fundamental grasp of physics will have no trouble vii viii Preface comprehending recycled concrete aggregate’s characteristics and behaviors. Because this book is not structured like a textbook, it is straightforward to read in the order in which the chapters are laid out. Natt Makul September, 2022 Bangkhen, Bangkok, Thailand 1 Introduction to Recycled Concrete Aggregate (RCA) 1.1 RCA FOR SUSTAINABLE CONSTRUCTION Sustainability issues like climate change must be addressed in order to make progress. Societal alterations are becoming required on a big scale, at a systemic level, and throughout time. Sustainability transitions describe changes that lead to a more environmentally friendly future. There must be significant changes in the systems that provide for the needs of humans in order for them to be met in the future. Scholars who study sustainability transitions have done much research over the past 20 years and said that the significant, big changes that people hope for are not going to happen, a lot of significant changes have not happened yet, and that transitions research has to widen its reach to accommodate new viewpoints and re- energize its creative capacity. The way knowledge is made has been thought of as a possible reason for this, disseminated, and how they are applied in society has a significant effect on transition processes, and reconsidering knowledge creation systems may be a primary lever for facilitating revolutionary transformation (Jones, 2014). With the inclusion of a broader range of social actors, there is a growing emphasis on collaboratively creating information that is both policy-relevant and action-guiding in order to enable sustainability transitions (Friend et al., 2016). During the process of transition, it is thought to be essential to use co-creative ways to develop knowledge in order to: (a) recognize the multiplicity of values that influence the perceived attractiveness of competing transition approaches across society actors; (b) effectively disrupt and counteract entrenched power systems’ conflicts of interest in established structures that stifle change, and (c) help people participate in the process of making changes. There needs to be more creative ways to get people to help co-create knowledge about how to make the world a better place. When people work together on new knowledge, it is essential to point out that participation alone is not enough; it is also important to consider how the outputs of these processes are used. The vital importance of involving citizens in these processes is a necessary precondition for democratizing transitions and establishing the viability of co-creation of knowledge in the first place. Since the subject’s introduction, different normative situations have been developed, and initiatives of all kinds and scopes involved in transi- tioning to a more sustainable future have adopted this standard technique. There are scenarios regularly generated and discussed in the field by expert groups and a select set of interested parties; general people have to deal with the long-term DOI: 10.1201/9781003257097-1 1