Recent Advances in Integrated Design and Manufacturing in Mechanical Engineering

541 Pages·2003·13.036 MB·English

by  I. Egan, J. Ritchie, P. D. Gardiner (auth.), Grigore Gogu, Daniel Coutellier, Patrick Chedmail, Pascal Ray (eds.)

Recent Advances in Integrated Design and Manufacturing in Mechanical
Engineering
Recent Advances in Integrated
Design and Manufacturing in
Mechanical Engineering
Edited by
GRIGORE GOGU
Laboratoire de Recherches et Applications en Micanique Avanci,
lnstitut Franr;ais de Micanique Avancee et Universiti Blaise Pascal,
Clermont-Ferrand, France
DANIEL COUTELLIER
Laboratoire d'Automatique, de Micanique et d'lnformatique lndustrielles et Humaines,
Ecole Nationale Supirieure d'lnginieurs en lnformatique, Automatique, Micanique
Energitique et Electronique, Universiti de Valenciennes, France
PATRICK CHEDMAIL
lnstitut de Recherche en Communications et Cybernitique de Nantes,
Ecole Centrale de Nantes, France
and
PASCAL RAY
Laboratoire de Recherches et Applications en Micanique Avance,
lnstitut Franr;ais de Micanique Avancie et Universiti Blaise Pascal,
Clermont-Ferrand, France
Springer-Science+Business Media, B.Y.
A C.LP. Catalogue record for this book is available from the Library of Congress.
ISBN 978-90-481-6236-9 ISBN 978-94-017-0161-7 (eBook)
DOI 10.1007/978-94-017-0161-7
Printed on acid-free paper
All Rights Reserved
© 2003 Springer Science+Business Media Dordrecht
Originally published by Kluwer Academic Publishers in 2003
Softcover reprint of the hardcover 1s t edition 2003
No part of this work may be reproduced, stored in a retrieval system, or transmitted
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TABLE OF CONTENTS
Preface .................................................................................. xi
Acknowledgements ................................................................. xiii
AIP-PRIMECA ......................................................................x v
Introduction .......................................................................... xvii
Chapter 1
OPTIMIZATION OF PRODUCT DESIGN PROCESS ..................... 1
THE NOVEL USE OF A CAPABILITY MATURITY MODEL TO
EVALUATE THE MECHANICAL DESIGN PROCESS
I. Egan, J. Ritchie and P. D. Gardiner. .............................................. 3
COMPUTER SUPPORT FOR INSIGHTFUL ENGINEERING DESIGN
BASED ON GENERIC AND RIGOROUS PRINCIPLES OF SYMBOLIC
ALGEBRA
H. Sawada and X-To Yan ............................................................ 13
MODELLING PRODUCT REPRESENTATIONS USED IN
AUTOMOBILE BODY DESIGN
C.A. McMahon and P. Kugathasan ................................................ 23
SEQUENCING FOR PROCESS PLANNING BY GENETIC
ALGORITHM
P. Depince, N. Lanyon and J. Vancza ............................................. 33
A TOOL FOR VERIFYING THE LOCAL QUALITY OF A 3D F.E.
ANAL YSIS IN DESIGN
E. Florentin, L. Gallimard and J-P. Pelle .......................................... .43
DESIGN OF WIRE HARNESSES FOR MASS CUSTOMIZA TION
B. Agard and M. Tollenaere ......................................................... 53
A UNIFIED JACOBIAN-TORSOR MODEL FOR ANALYSIS IN
COMPUTER AIDED TOLERANCING
W. Ghie, L. Laperriere and A. Desrochers ........................................ 63
A PROPOSAL OF STRUCTURE FOR A VARIATIONAL MODELER
BASED ON FUNCTIONAL SPECIFICATIONS
D. Lesage, J-C. Leon, P. Sebah and A. Riviere ................................... 73
vi
INERTIAL TOLERANCING IN THE CASE OF ASSEMBLED
PRODUCTS
M. Pillet. ............................................................................... 85
AN INTERACTIVE DECISION SUPPORT SYSTEM FOR
UNIDIRECTIONAL TOLERANCING
C. Forster, J-P. Boufflet, S. Hadji and S. Bouabdallah .......................... 95
IMPROVEMENT OF THE SIMULATION TOOLS DEDICATED TO
COMPOSITE STRUCTURES SUBJECTED TO CRASH LOADS
P. Rozycki and D. Coutellier ...................................................... l05
ON THE KINEMATIC CALIBRATION OF A STEWART PLATFORM
F. Dudita, M. Neagoe and G. Gogu ............................................... 117
THE ISOCONDITIONING LOCI OF PLANAR THREE-DOF PARALLEL
MANIPULATORS
S. Caro, D. Chablat, P. Wenger and J. Angeles ......................................... 129
DEVELOPMENT OF AN OPTIMISED AUTOMOTIVE AXLE
L. Heuze, P. Ray, G. Gogu, L. Serra and F. Andre ............................. 139
SELF-LOOSENING MODEL FOR BOLTED ASSEMBLIES UNDER
TRANSVERSE STRESSES
H. Aziz, B. Combes and R. Lavabre ............................................. 149
CRASHWORTHINESS OPTIMIZATION USING A SURROGATE
APPROACH BY STOCHASTIC RESPONSE SURFACE
B. Soulier, L. Richard, B. Hazet and V. Braibant.. ............................ 159
MULTIDISCIPLINARY OPTIMIZATION OF COMPOSITE
LAMINATES WITH RESIN TRANSFER MOLDING
C. H. Park, W. S. Han, A. Vautrin and W. I. Lee ............................... 169
Chapter 2
OPTIMIZATION OF MANUFACTURING SYSTEMS ................. 179
PROACTIVE SUPPORT FOR CONCEPTUAL DESIGN SYNTHESIS OF
SHEET METAL COMPONENTS
F. Rehman and X-To Yan ........................................................... 181
vii
FUZZY VOLUMES: PRINCIPLES AND APPLICATION IN THE NC
MACHINING
B. Khaled and A. Aoussat. ......................................................... 191
A NORMALIZED PRODUCT STRUCTURE MODEL FOR
MANUFACTURING: Definition and implementation of the TMC concept,
adaptation to the new technologies of material cutting
L. Deshayes, J.-F. Riga1, P. Ghodous and R. Gervais ......................... 201
PART ORIENTATION IN LAYER-BASED MACHINING
Y. H. Chen, Z. Y. Yang and W. S. Sze ....................................................... 211
CONTRIBUTION TO THE GENERATION OF TOOL PATHS IN A CAM
SYSTEM
A. Larue and B. Anse1metti ....................................................... 221
A TOOL-WEAR INVESTIGATION IN HARD TURNING OF VARIOUS
WORK MATERIALS WITH CBN TOOLS
G. Poulachon, P. Jacquet, S. Pheulpin, E. Seguin and I. S. Jawahir. ........ 231
ADVANCED NUMERICAL SIMULATION OF THE CRIMPING
PROCESS OF ELECTRIC CONNECTORS
M. Abbas, J-L. Batoz, T. Courtin and G. Dhatt. ................................. 241
SURFA CE INTEGRITY IN HARD TURNING
J. Rech and C. Lesca1ier. ........................................................... 251
TECHNOLOGICAL PARAMETER CALCULATION AND STRETCH
FORMING PROCESS CONTROL OF 3D PROFILE PARTS
S. Oding and N. Stourov ............................................................ 261
APPLICATION OF THE STABILITY LOBES THEORY TO MILLING
OF THIN WORKPIECES: Experimental approach
L. Arnaud and G. Dessein ......................................................... 271
ENERGY ASSESSMENT AND CUTTING TOOL BEHAVIOR IN
MACHINING
R. Laheurte, P. Darnis and O. Cahuc ............................................. 281
A STUDY AND ANALYSIS OF MACHINE TOOL ERRORS WITH
STATIC AND DYNAMIC MEASUREMENTS
M. Rahman, J. Heikkala and K. Lappalainen ................................... 291
viii
EVALUATION OF MACHINE GEOMETRY: Presentation of an
innovative method with a Laser Tracker
S. Leleu, J-M. David, G. Diolez and P. Martin ................................. 301
SIMULATION OF REGENERATIVE VIBRATIONS AND SURFACE
GENERA TION IN FLANK MILLING: Application to high speed
machining
G. Peigne, H. Paris and D. Brissaud .............................................. 313
Chapter 3
METHODOLOGICAL ASPECTS OF INTEGRA TED DESIGN AND
MANUFACTURING ............................................................. 323
FEATURE SHAPE RECOGNITION TOOLS DEDICATED TO A DESIGN
FOR ASSEMBLY METHODOLOGY
O. Coma, C. Masc1e and P. Veron ................................................ 325
AN A PRIORI ADAPTIVE 3D ADVANCING FRONT MESH
GENERATOR INTEGRA TED TO SOLID MODELING
V. Franyois and J-C. Cuilliere ..................................................... 337
A COLLABORATIVE TOOL FOR THE VISUALIZATION OF
SCIENTIFIC SIMULATION RESULTS
D. Lovinfosse, L. Fine, J-c. Leon, X. Rogovitz and T. Truong-Trung ...... 347
SYSTEMS ENGINEERING USED IN PRODUCTS AND
MANUF ACTURING SYSTEMS DEVELOPMENT: Case of automotive
industry
E. Lardeur, J-C. Bocquet and C. Auzet. ......................................... 359
PERFORMANCES IN ENGINEERING CHANGES MANAGEMENT
A. Riviere, C. DaCunha and M. Tollenaere ...................................... 369
PROPOSAL OF A NEW DESIGN APPROACH INTEGRATING THE
CONCEPT OF THE WORKING SITUATION
R. Hasan, A. Bernard and J. Ciccotelli .......................................... .379
TOWARDS IDENTIFICATION AND FORMALISATION OF
KNOWLEDGE IN COMPUTATIONAL MECHANICS
Y. Baizet, F. Pourroy and R. Allera ............................................... 391
ix
TOWARD NEW METHODS AND TOOLS TO FOSTER
PRODUCT/PROCESS INNOVATION
J. Legardeur, J-F. Boujut and H. Tiger. ........................................ .401
RELIABLE DESIGN OF THIN AXISYMMETRIC SHELLS USING
PARTIAL FACTOR CALIBRATION
N. Gayton, M. Pendola and M. Lemaire ........................................ .411
SOURCES OF ERROR IN THE DESIGN PROCESS
J.A. Cooke, C.A. McMahon and M.R North ................................... .421
A MODEL-BASED FRAMEWORK FOR ROBUST DESIGN
K. AI-Widyan, J. Angeles and J. Cervantes-Sanchez .......................... .431
STRUCTURAL DESIGN OF UNCERTAIN MECHANICAL SYSTEMS
USING INTERVAL ARITHMETIC
O. Dessombz, F. Thouverez, J.-P. Laine and L. Jezequel .................... .443
INTEGRATION OF RELIABILITY-BASED DESIGN OPTIMIZATION
WITHIN CAD AN FINITE ELEMENT MODELS
G. Kharmanda, A. Mohamed and M. Lemaire ................................. .453
PLANNING COMPLEX ENGINEER-TO-ORDER PRODUCTS
C. Earl, D. Ping Song and C. Hicks .............................................. .463
A FRAMEWORK FOR INTEGRA TED PRODUCT AND PROCESS
DESIGN
R. Holt and C. Barnes .............................................................. 473
A TOOL FOR THE DESIGN PROCESS TECHNICAL CONTROL
O. Poveda, D. Brissaud and O. Garro ........................................... .483
TOOLS FOR DYNAMIC SHARING OF COLLABORATIVE DESIGN
INFORMATION
V. Riboulet, P. Marin, F. Noel, B. Delinchant and L. Gerbaud .............. .493
AN INTERNET BASED QUALITY TOOL FOR CUSTOMERS TO
IMPROVE PRODUCT DEVELOPMENT
G. Dragoi and D. Brissaud ......................................................... 503
x
EMERGENCE OF A VIRTUAL HUMAN BEHAVIOUR IN A VR
ENVIRONMENT: A multi-agent approach
B. Maille, P. Chedmail and E. Ramstein ......................................... 513