Re-engineering Manufacturing for Sustainability: Proceedings of the 20th CIRP International Conference on Life Cycle Engineering, Singapore 17-19 April, 2013 PDF
Preview Re-engineering Manufacturing for Sustainability: Proceedings of the 20th CIRP International Conference on Life Cycle Engineering, Singapore 17-19 April, 2013
Andrew Y.C. Nee · Bin Song · Soh-Khim Ong Editors Re-engineering Manufacturing for Sustainability Proceedings of the 20th CIRP International Conference on Life Cycle Engineering, Singapore 17–19 April, 2013 Re-engineering Manufacturing for Sustainability Andrew Y.C. Nee, Bin Song, and Soh-Khim Ong (Eds.) Re-engineering Manufacturing for Sustainability Proceedings of the 20th CIRP International Conference on Life Cycle Engineering, Singapore 17–19 April, 2013 Editors Prof.AndrewY.C.Nee Prof.Soh-KhimOng MechanicalEngineering MechanicalEngineering NationalUniversityofSingapore NationalUniversityofSingapore Singapore Singapore Dr.BinSong InstituteofManufacturingTechnology (SIMTech) Singapore ISBN978-981-4451-47-5 ISBN978-981-4451-48-2 (eBook) DOI10.1007/978-981-4451-48-2 SpringerSingaporeHeidelbergNewYorkDordrechtLondon LibraryofCongressControlNumber:2013933984 (cid:2)c SpringerScience+BusinessMediaSingapore2013 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpartofthematerialisconcerned,specificallytherightsof translation,reprinting,reuseofillustrations,recitation,broadcasting,reproductiononmicrofilmsorinanyotherphysicalway,andtransmissionorinformation storageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilarmethodologynowknownorhereafterdeveloped.Exemptedfrom thislegalreservationarebriefexcerptsinconnectionwithreviewsorscholarlyanalysisormaterialsuppliedspecificallyforthepurposeofbeingenteredand executedonacomputersystem,forexclusiveusebythepurchaserofthework.Duplicationofthispublicationorpartsthereofispermittedonlyunderthe provisionsoftheCopyrightLawofthePublisher’slocation,initscurrentversion,andpermissionforusemustalwaysbeobtainedfromSpringer.Permissions forusemaybeobtainedthroughRightsLinkattheCopyrightClearanceCenter.ViolationsareliabletoprosecutionundertherespectiveCopyrightLaw. Theuseofgeneraldescriptivenames,registerednames,trademarks,servicemarks,etc.inthispublicationdoesnotimply,evenintheabsenceofaspecific statement,thatsuchnamesareexemptfromtherelevantprotectivelawsandregulationsandthereforefreeforgeneraluse. Whiletheadviceandinformationinthisbookarebelievedtobetrueandaccurateatthedateofpublication,neithertheauthorsnortheeditorsnorthepublisher canacceptanylegalresponsibilityforanyerrorsoromissionsthatmaybemade.Thepublishermakesnowarranty,expressorimplied,withrespecttothe materialcontainedherein. Printedonacid-freepaper SpringerispartofSpringerScience+BusinessMedia(www.springer.com) Preface Fortwodecades,theCIRPLifeCycleEngineering(LCE)Conferencehascontinueditssteadycoursesinceitscreation.Ithasgrownsignif- icantlybeyonditsoriginalscopesandobjectivesandhasseenresearchersinthisfielddoubledandtripledinthelast10years.Sustainable manufacturingisamajorinitiativeofalmostallthemanufacturingindustriesworldwide,inanefforttoprolongthelifeofproducts,reducethe useoftoxicmaterialsandcarbonfootprint,conserveenergy,notonlyformeetingtheneedsofthemanufacturersandconsumers,butalsothe multi-stakeholdersintheentirebusinesschain. In2013,Singaporehasthehonorofhostingthe20thCIRPLCE,withitsorganizersfromSIMTech,theSingaporeInstituteofManufacturing TechnologyandtheNationalUniversityofSingapore.ForSingapore,thisisamajorCIRPeventsincetheGeneralAssemblywhichwasheldin 1994. Theconferencehasacceptedsome117papersfrom28countries.Allthepapershavebeensubjecttotherigorouspeerreviewandrevision processbyexpertsinthefield.ThetopicscoveredinLCE2013includeSustainabledesign–approachesandmethodologies,methodsandtools; Methods and tools for resource efficient manufacturing; technologiesfor energy efficient machine tools; Sustainable manufacturing process – machining, cleaning, coating, forming and molding; Analysis and tools for reuse and recycling; Supply chain management; Sustainability analysis–methodologiesandtools,variouscasestudies;Sustainabilitymanagement;Remanufacturing–businessandmanagement,design andanalysis,processtechnologies,reliabilityassessment;Socialsustainability. Keynote speeches will be delivered by eminent researchers in the field of LCE: Prof ShahinRahimifard from Loughborough University, ProfNabilNasrfromRochesterInstituteofTechnology,ProfISJawahirfromUniversityofKentucky,ProfZhangHong-ChaofromTexasTech University. Wewouldliketothankallthereviewers,authors,supportfromtheNationalUniversityofSingaporeandSIMTech,andalltheparticipantsfor makingLCE2013arealsuccess.Weunderstandthatsomeparticipantstravelnolessthansome15hourstocometoSingapore,anditcould alsobetheirveryfirstvisit.Wewishthemamostpleasantstay,andenjoythefood,culture,andthelatestattractionsinSingapore,inaddition tofruitfuldiscussionattheConference. AndrewY.C.Nee,NUS BinSong,SIMTech Soh-KhimOng,NUS 2013 Organization Committees Prof.AndrewY.C.NEE Dr.BinSONG OrganizingCommittee MsSamCHAN Dr.HuiMienLEE Dr.KiahMokGOH Dr.CheeWaiSHI Dr.FeifeiHE Dr.XiantingZENG InternationalScientificCommittee Prof.L.Alting Prof.H.Meier Prof.A.Bernard Prof.L.Morselli Prof.P.Blecha Prof.N.Nasr Prof.H.Bley Prof.A.Nee Prof.B.Bras Prof.A.Ometto Prof.D.Brissaud Prof.S.Ong Prof.P.Butala Prof.R.Prakash Prof.S.Butdee Prof.S.Rahimifard Prof.J.Chen Prof.K.Sangwan Prof.W.Dewulf Prof.M.Santochi Prof.D.Dimitrov Prof.G.Seliger Prof.D.Dornfeld Prof.M.Shpitalni Prof.J.Duflou Prof.W.Sihn Prof.W.ElMaraghy Prof.S.Suh Prof.K.Feldmann Prof.E.Sundin Prof.P.Gu Prof.J.Sutherland Prof.M.Hauschild Prof.S.Takata Prof.C.Herrmann Prof.C.Tan Prof.I.Jawahir Prof.S.Tichkiewitch Prof.J.Jeswiet Prof.T.Tomiyama Prof.S.Kara Prof.M.Tseng Prof.F.Kimura Prof.K.Ueda Prof.W.Knight Prof.Y.Umeda Prof.J.LEE Prof.H.Brussel Prof.T.LIen Prof.E.Westkaemper Prof.M.Lindahl Prof.H.Zhang Prof.W.‘LU Table of Contents Keynote HowtoManufactureaSustainableFuturefor9BillionPeoplein2050 ........................................................ 1 ShahinRahimifard,LeilaSheldrick,E.Woolley,J.Colwill,M.Sachidananda Sustainable Design - Approaches and Methodologies OnthePotentialofDesignRationaleforEcodesign ....................................................................... 9 MiriamKozemjakindaSilva,TatianaReyesCarrillo,SébastienRemy ApplyingUnitProcessLifeCycleInventory(UPLCI)MethodologyinProduct/PackagingCombinations ............................. 15 EllenOudeLuttikhuis,MartenE.Toxopeus,MichaelOvercash TowardsanIncreasedUserFocusinLifeCycleEngineering................................................................ 21 JohannesDaae,CasperBoks QuantitativeDesignModificationfortheRecyclabilityofProducts............................................................ 27 ShinichiFukushige,TakahiroMizuno,EisukeKunii,YukiMatsuyama,YasushiUmeda EvolutioninEcodesignandSustainableDesignMethodologies ............................................................. 35 LeilaSheldrick,ShahinRahimifard IntegrationofEnvironmentalAspectsinProductDevelopmentandShipDesign................................................ 41 KarinKällmar,ThereseKarlssonSundqvist,ErikSundin CradletoCradleinProductDevelopment:ACaseStudyofClosed-LoopDesign ............................................... 47 IngriddePauw,ElvinKarana,PrabhuKandachar AligningProductDesignMethodsandToolsforSustainability............................................................... 53 SebastianNahkala ManagingEcoDesignandSustainableManufacturing..................................................................... 59 DenisBoretCordoba,AlirezaVeshagh AnEvaluationSchemeforProduct-ServiceSystemModelswithaLifecycleConsiderationfromCustomer’sPerspective............... 69 Kwang-JaeKim,Chie-HyeonLim,Jun-YeonHeo,Dong-HeeLee,Yoo-SukHong,KwangtaePark Life-CycleOrientedDecisionSupportforthePlanningofFleetswithAlternativePowertrainVehicles............................... 75 MarkMennenga,SebastianThiede,ChristophHerrmann Sustainable Design - Methods and Tools ACase-BasedReasoningApproachtoSupporttheApplicationoftheEco-DesignGuidelines .................................... 81 MicheleGermani,MarcoMandolini,MarcoMarconi,AlessandroMorbidoni,MartaRossi IntegratedSoftwarePlatformforGreenEngineeringDesignandProductSustainability.......................................... 87 MicheleGermani,MaudDufrene,MarcoMandolini,MarcoMarconi,PeggyZwolinski IntegratingInformationinProductDevelopment .......................................................................... 93 ErikLejon,MichaelLundin,PeterJeppsson,MatsNäsström LifeCycleOrientedEvaluationofProductDesignAlternativesTakingUncertaintyintoAccount ................................... 99 DaninaRossi,WilfriedSihn X TableofContents EnvironmentalImpactofBodyLightweightDesignintheOperatingPhaseofElectricVehicles.................................... 105 GüntherSchuh,KaiKorthals,MatthiasBacks CombiningFiveCriteriatoIdentifyRelevantProductsMeasuresforResourceEfficiencyofanEnergyUsingProduct ................. 111 FulvioArdente,FabriceMathieux,MarcoRecchioni StructureforCategorizationofEcoDesignMethodsandTools .............................................................. 117 MattiasLindahl,SaraEkermann Methods and Tools for Resource Efficient Manufacturing RFIDIntegratedAdaptionofManufacturingExecutionSystemsforEnergyEfficientProduction ................................... 123 RolfSteinhilper,StefanFreiberger,FrankKübler,JohannesBöhner OptimisingCompressedAirSystemEnergyEfficiency–TheRoleofFlowMeteringandExergyAnalysis ........................... 129 PaulHarris,SeanNolan,GarretE.O’Donnell,CraigMeskell BenchmarkofExistingEnergyConversionEfficiencyDefinitionsforPneumaticVacuumGenerators ............................... 135 FlorianFritz,ChristianvonGrabe,HaraldKuolt,HubertusMurrenhoff AModelforPredictingTheoreticalProcessEnergyConsumptionofRotationalPartsUsingSTEPAP224Features................... 141 M.UralUluer,H.ÖzgürÜnver,KadirAkkus¸,S.EnginKılıç DevelopingUnitProcessModelsforPredictingEnergyConsumptioninIndustry:ACaseofExtrusionLine.......................... 147 WenLi,SamiKara,BernardKornfeld AdvancedOn-SiteEnergyGenerationtowardsSustainableManufacturing .................................................... 153 PouyaGhadimi,SamiKara,BernardKornfeld ImpactofProcessSelectiononMaterialandEnergyFlow.................................................................. 159 SuphunnikaIbbotson,SamiKara,ChristophHerrmann,SebastianThiede GenericEnergy-EnhancementModuleforConsumptionAnalysisofManufacturingProcessesinDiscreteEventSimulation............ 165 JohannesStoldt,AndreasSchlegel,EnricoFranz,TinoLanger,MatthiasPutz ManufacturingAutomationforEnvironmentallySustainableFoundries........................................................ 171 RhythmSurenWadhwa,TerjeKristofferLien BearingConditionPredictionUsingEnhancedOnlineLearningFuzzyNeuralNetworks ......................................... 175 YongpingPan,XiangyuHu,MengJooEr,XiangLi,RafaelGouriveau ManufacturingSchedulingforReducedEnergyCostinaSmartGridScenario................................................. 183 HaoZhang,FuZhao,JohnW.Sutherland Technologies for Energy Efficient Machine Tools EnergyEfficientSolutionsforHydraulicUnitsofMachineTools.............................................................. 191 ChristianBrecher,JohannesTriebs,DavidJasper ImpactofMachineToolsontheDirectEnergyandAssociatedCarbonEmissionsforaStandardizedNCToolpath.................... 197 VincentAizebeojeBalogun,AmparaAramcharoen,PaulTarisaiMativenga,ShawKahChuan ModelingEnergyStatesinMachineTools:AnAutomataBasedApproach..................................................... 203 NiclaFrigerio,AndreaMatta,LucaFerrero,FulvioRusinà CombiningMachineToolBuilderandOperatorPerspectivetowardsEnergyandResourceEfficiencyinManufacturing ................ 209 GerritPosselt,KarelKellens,SebastianThiede,Renaldi,ChristopHerrmann,WimDewulf,JoostR.Duflou MethodandCalculationToolforCarbonFootprintAssessmentofMachineTool ................................................ 215 JahauLewisChen,Wei-LingSu,Hua-ChihHuang TableofContents XI Sustainable Manufacturing Processes - Machining ManufacturingofOptimizedVenturiNozzlesBasedonTechnical-EconomicAnalysis............................................ 221 FlorianFritz,SteffenHaefele,AlexanderTraut,MichaelEckerle AnalysisofEnergyConsumptioninCNCMachiningCentersandDeterminationofOptimalCuttingConditions....................... 227 MariaLuisaCalvanese,PaoloAlbertelli,AndreaMatta,MarcoTaisch IncreasingtheEnergyEfficiencyinMetalCuttingManufacturingthroughaDemandBasedCoolantFiltration........................ 233 RaphaelRahäuser,PeterKlemm,AlexanderVerl,ChristianKircher ImprovedProductQualityandResourceEfficiencyinPorousTungstenMachiningforDispenserCathodeApplicationbyEliminationof theInfiltrationProcess............................................................................................... 241 JuliusSchoop,MichaelEffgen,T.J.Balk,I.S.Jawahir GreenKeyPerformanceIndicatorBasedonEmbeddedLifecycleEnergyforSelectionofCuttingTools............................. 245 TomasBeno,StaffanAnderberg,TahiraRaza,ClaesFredriksson AUniversalHybridEnergyConsumptionModelforCNCMachiningSystems .................................................. 251 TaoVictorPeng,XunXu EcologicalAssessmentofCoatedCementedCarbideToolsandTheirBehaviorduringMachining ................................. 257 FritzKlocke,BenjaminDöbbeler,MarvinBinder,RalfSchlosser,DieterLung Sustainable Manufacturing Processes - Cleaning, Coating, Forming, Molding AStudyonanEvaluationMethodofEco-efficiencyofaDiamondCoatingProcess ............................................. 263 NozomuMishima,MamoruTakahashi InjectionMouldDesign:ImpactonEnergyEfficiencyinManufacturing........................................................ 269 HaraldSundmaeker,TimSpiering,StephanKohlitz,ChristophHerrmann SimulationofUltrasonicCleaningandExperimentalStudyoftheLiquidLevelAdjustingMethod................................... 275 FangyiLi,ShunxinGe,ShunshunQin,QingdongHao SoftwareSupportforEnvironmentallyBenignMoldMakingProcessandOperations ............................................ 279 DaeyoungKong,SeungchounChoi,DavidDornfeld ExergyAnalysisofAtomicLayerDepositionforAl2O3Nano-filmPreparation .................................................. 285 FenfenWang,TaoLi,Hong-ChaoZhang,ChrisY.Yuan InvestigationofEnergy,CarbonDioxideEmissionsandCostsinSinglePointIncrementalForming ................................ 291 KadraBranker,DavidW.Adams,AlexanderSzekeres,JackJeswiet Semi-empiricalModelingoftheEnergyConsumedduringtheInjectionMoldingProcess......................................... 297 JoshuaM.Chien,DavidDornfeld Supply Chain Management EvaluationoftheResourceEfficiencyofRFID-ControlledSupplyChains ..................................................... 303 GuntherReinhart,KirstenReisen ImpactofParameterEstimationInaccuraciesonaRepairableItemSystem ................................................... 309 KirstenTracht,DanielSchneider TheAnalysisofSustainableSupplyChainManagement ................................................................... 315 TsaiChiKuo,Ming-ChuanChiu,HanhT.H.Dang LeversforManagementofResourceEfficiencyintheToolandDieMakingIndustry............................................. 321 GüntherSchuh,KristianKuhlmann,NicolasKomorek,ThomasKühn XII TableofContents Analysis and Tools for Reuse and Recycling IdentificationandPromotionofEffectiveandEfficientProductandMaterialCyclesviaCrowdsourcing ............................. 329 SteffenHeyer,JónGaroˇarSteingrímsson,GüntherSeliger PartAgentAdviceforPromotingReuseofthePartBasedonLifeCycleInformation ............................................ 335 HiroyukiHiraoka,TatsuroUeno,KeiKato,HiroshiOokawa,MasayukiArita,KeisukeNanjo,HiroshiKawaharada SelectiveDisassemblyPlanningforSustainableManagementofWasteElectricalandElectronicEquipment ........................ 341 WeidongLi,K.Xia,LihuiWang,K.M.Chao,L.Gao AfterSalesStrategiesfortheOriginalEquipmentManufacturerofElectricMobiles.............................................. 347 UweDombrowski,ChristianEngel OperationalChallengesintheAutomotiveRecyclingBusiness:ASystemDynamicsPerspective.................................. 353 EzzatElHalabi,MatthewDoolan ABasicStudyontheEffectivenessofCounterplanstoPromoteTake-backofMobilePhones..................................... 359 KunikoMishima,NozomuMishima CollectingEnd-of-LifeMobilePhonesinJakarta:APilot ................................................................... 365 JessicaHanafi,AgustinaChristiani,HelenaJ.Kristina,KuncaraPutraUtama SystematicProductInspectionandVerificationtoImproveReturnedProductRecovery.......................................... 371 YenTingNg,Wen-FengLu,HuiMienLee,BinSong Life-CycleAssessmentforPlasticWasteRecyclingProcess:BasedoftheNetworkEvaluationFramework.......................... 377 BingZhang,MuxiKang ProductClusteringforClosedLoopRecyclingofFlameRetardantPlastics:ACaseStudyforFlatScreenTVs....................... 383 JefR.Peeters,PaulVanegas,TomDevoldere,WimDewulf,JoostR.Duflou E-wasteAssessmentinMalaysia ...................................................................................... 389 ViKieSoo,CharlesFeatherston,MatthewDoolan MethodologyforanIntegratedLifeCycleApproachtoProductEnd-of-LifePlanning............................................. 397 JonathanSzeChoongLow,Wen-FengLu,HuiMienLee,BinSong SustainableMetalManagementandRecyclingLoops:LifeCycleAssessmentforAluminiumRecyclingStrategies ................... 403 DimosParaskevas,KarelKellens,Renaldi,WimDewulf,JoostR.Duflou Sustainability Analysis - Approaches and Methodologies FrameworkforModelingtheUncertaintyofFutureEventsinLifeCycleAssessment ............................................ 409 Yi-FenChen,RachelSimon,DavidDornfeld LifeCycleAssessmentandLifeCycleCosting–MethodicalRelationships,ChallengesandBenefitsofanIntegratedUse ............. 415 AnnettBierer,LillyMeynerts,UweGötze DevelopingIAMforLifeCycleSafetyAssessment ........................................................................ 421 MartenE.Toxopeus,EricLutters Multi-LayerStreamMappingasaCombinedApproachforIndustrialProcessesEco-efficiencyAssessment ......................... 427 E.J.Lourenço,A.J.Baptista,J.P.Pereira,CeliaDias-Ferreira ABinaryLinearProgrammingApproachforLCASystemBoundaryIdentification............................................... 435 FeriAfrinaldi,Hong-ChaoZhang,JohnCarrell LifecycleOrientedRamp-Up–ConceptionofaQuality-OrientedProcessModel ............................................... 441 SebastianSchmitt,RobertSchmitt
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