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Pumping Performance of a Slow-Rotating Paddlewheel for Split-Pond Aquaculture Systems PDF

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Preview Pumping Performance of a Slow-Rotating Paddlewheel for Split-Pond Aquaculture Systems

This article was downloaded by: [Department Of Fisheries] On: 28 February 2013, At: 19:47 Publisher: Taylor & Francis Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House, 37-41 Mortimer Street, London W1T 3JH, UK North American Journal of Aquaculture Publication details, including instructions for authors and subscription information: http://www.tandfonline.com/loi/unaj20 Pumping Performance of a Slow-Rotating Paddlewheel for Split-Pond Aquaculture Systems Travis W. Brown a & Craig S. Tucker a a U.S. Department of Agriculture, Agricultural Research Service, National Warmwater Aquaculture Center, Post Office Box 38, Stoneville, Mississippi, 38776, USA Version of record first published: 23 Jan 2013. To cite this article: Travis W. Brown & Craig S. Tucker (2013): Pumping Performance of a Slow-Rotating Paddlewheel for Split- Pond Aquaculture Systems, North American Journal of Aquaculture, 75:2, 153-158 To link to this article: http://dx.doi.org/10.1080/15222055.2012.743935 PLEASE SCROLL DOWN FOR ARTICLE Full terms and conditions of use: http://www.tandfonline.com/page/terms-and-conditions This article may be used for research, teaching, and private study purposes. Any substantial or systematic reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any form to anyone is expressly forbidden. The publisher does not give any warranty express or implied or make any representation that the contents will be complete or accurate or up to date. The accuracy of any instructions, formulae, and drug doses should be independently verified with primary sources. 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NorthAmericanJournalofAquaculture75:153–158,2013 AmericanFisheriesSociety2013 ISSN:1522-2055print/1548-8454online DOI:10.1080/15222055.2012.743935 TECHNICALNOTE Pumping Performance of a Slow-Rotating Paddlewheel for Split-Pond Aquaculture Systems TravisW.BrownandCraigS.Tucker* U.S.DepartmentofAgriculture,AgriculturalResearchService,NationalWarmwaterAquacultureCenter, PostOfficeBox38,Stoneville,Mississippi38776,USA 3 1 0 culturesystem(PAS)developedatClemsonUniversity(Brune 2 y Abstract etal.2003,2004). r ua Commercial catfish farmers are intensifying production by ThePASphysicallyseparatespond-fishcultureintodistinct ebr retrofitting ponds with variations of the partitioned aquaculture physical, chemical, and biological processes, which are then F system.Thesplit-pondsystemisthemostcommonvariationused 8 commercially.Thesplit-pondconsistsofasmallfish-holdingbasin linked by a homogenous water velocity field maintained by 2 7 connectedtoawastetreatmentlagoonbytwoconduits.Wateris highlyefficient,slow-rotatingpaddlewheels(SRPs).Inpractice, 4 9: circulated between the two basins to remove fish waste and pro- thePASisanoutdoor,photoautotrophicrecirculatingaquacul- at 1 vreidseeaorcxhygheansatbeedenwdateevrotteodthtoeafilsgha-lhaonlddinfigshbpasriond.uActltiohnoudgyhnammuicchs ture system that combines the fish management advantages of ] high-densityracewayculturewiththeenhancedwastetreatment ries itniovnairsiaatvioanilsaobflethoenpbaratsiitcioennegdinaeqeuraincugltcuornesisdyesrteamtio,nlisttlfeorindfoervmicaes- andoxygenproductionofhigh-ratealgaloxidationditches.De- e h to circulate water in these systems. This study evaluated perfor- spite impressive catfish production in pilot-scale facilities, the s Fi mancecharacteristicsforaslow-rotatingpaddlewheelpumpthat PAShasnotbeenwidelyadoptedforcommercialcatfishfarm- Of looked at the relationships among power input, rotational speed ing,perhapsbecauseoriginaldesignsrequirednewfacilitycon- nt (circular tip velocity), water velocity, and water flow rate. Rota- structionandintensivemanagementoversight. e tionalspeedsof1.0,2.0,3.0,and4.0rpmwereevaluatedinopen m TwomodificationsofthePAS—in-pondracewaysandsplit- rt channelsandinchannelswithfishbarriers.Measuredpowerinput pa wasgreaterthanthecalculatedpowerinputforallfourrotational ponds—usetheoriginalPASconceptandapplyittocommercial De speeds andranged from0.11 to1.80hp.Water flow rate ranged settings by using existing earthen ponds as starting points for y [ from 4,548–19,330 gal/min and water discharge per unit power construction.In-pondracewaysconsistofmultiplefishculture b inputdecreaseddramaticallyasrotationalspeedincreased.Instal- d raceways constructed inside a pond in which water is circu- e lationoffishbarriersdecreasedchannelopenareaandtheresulting d lated between the raceways and the pond using SRPs, large a frictionallossesreducedwaterflowrates.Resultsfromthisstudy nlo provide initial pump performance data for designing split-pond airlift pumps, or both (Brown et al. 2011; Brune et al. 2012; w aquaculturesystems. Masser 2012). Split-ponds are constructed by dividing an ex- o D isting catfish pond into two unequal basins with an earthen levee.Thesmallerofthetwobasins(usuallyabout15–20%of U.S. fish farmers produced 699 million lb of Channel Cat- total water area) holds fish, and the larger basin (the lagoon) fishIctaluruspunctatusandhybridcatfish(ChannelCatfish × treatsfishwasteandproducesmuchoftheoxygenforthesys- Blue Catfish I. furcatus) in 2003, representing more than half temthroughphotosynthesis.Wateriscirculatedbetweenthela- oftotalU.S.aquacultureproduction(USDA2004).Since2003, goonandfish-holdingbasinusinghigh-volumepumps(Tucker catfishproductionhasdeclinedbyapproximately50%asaresult and Kingsbury 2010; Brune et al. 2012). Aquaculture perfor- ofhighfeedcosts,competitionfromlower-pricedimports,and mance at pilot and commercial scales has been impressive in economicallyattractiveland-usealternativesforfarmers(USDA in-pond raceways and split-ponds, with net annual production 2012).Inanefforttoremaincompetitiveinthefaceofadverse (based on the total water area) ranging from 15,000 to more economic conditions, some catfish farmers have started using than22,000lb/acre.Presently,thesplit-pondsystemisthemost intensive,outdoorculturesystemsbasedonthepartitionedaqua- commonlyusedPASvariantincommercialcatfishfarming,with *Correspondingauthor:[email protected] ReceivedSeptember6,2012;acceptedOctober19,2012 153 154 BROWNANDTUCKER morethan1,300acresofpondsinuseinMississippi,Arkansas, ships among power requirement, pump speed, flow rate, and andAlabama. other operational characteristics. Performance data are abun- Thetwocriticaldesignparametersforsplit-pondsarewater dant for most pump types, but no information is available for flow rate between the two basins and the amount of aeration theSRPpumpsusedinsplit-ponds.Suchinformationisneeded required in the fish-holding area (Brune et al. 2012). During ascommercializationofthesplit-pondconceptincreases.This daylightandearlyevening, oxygenated waterfromthelagoon study therefore determined performance characteristics for a is pumped through the fish-holding basin and return flow to SRPpumpthatexaminedtherelationshipsamongpowerinput, thelagoonremovesfishmetabolicwastes.Atnight,whendis- rotationalspeed(circulartipvelocity),watervelocity,andwater solvedoxygenconcentrationsdecreaseinthelagoon,circulation flowrate. betweenthetwobasinsceasesandoxygenisprovidedbyme- Animportantaspectofsplit-pondoperationispreventingfish chanical aerators in the fish-holding area. No attempt is made fromescapingthefishholdingareabyusingscreensorbarriers to manage dissolved oxygen in the lagoon. In practice, pump across the two conduits connecting the fish-holding basin and andaeratoroperationarecontrolledbyoxygensensorslocated the lagoon. Fish barriers reduce channel cross-sectional area inbothsectionsofthesplit-pond. andrestrictwaterflowtosomedegreedependingonthetypeof Split-pond aeration requirements are calculated by deter- screenandopeningsize.Therefore,wealsoevaluatedchanges mining the amount of aerator oxygen transfer needed to meet in water flow caused by two different types of fish barriers in 13 fish respiratory demands. Other sources and sinks of oxygen, theopenchannels. 0 2 such as free water-surface diffusion and plankton and benthic y r metabolismareassumedtobeinsignificantatthehighloading rua ratesforfishbiomassinthefish-holdingarea.ChannelCatfish METHODS b Thisstudywasconductedin2012attheThadCochranNa- e respiratory rates can be calculated from projected maximum F 8 fish biomass, average fish size, and water temperature using tionalWarmwaterAquacultureCenter,Stoneville,Mississippi. 7 2 theequationdevelopedbyBoydetal.(1978).Standardoxygen The split-pond system (Figure 1) consisted of a fish-holding 9:4 transfer rates are available for several commonly used catfish basin(0.15acre,4.9ftaveragewaterdepth),awaste-treatment 1 lagoon(0.55acre,3.0ftaveragewaterdepth),twoopenchan- at pondaerators(BoydandAhmad1987;Boyd1998),whichcan s] thenbecorrectedtofieldconditions(BoydandWatten1989)to nels connecting the two basins, and one SRP pump. Channels e had concrete foundations and cinder-block walls. The channel ri determineaerationrequirements. Of Fishe oxyPguemnpreinqguirraetmeeesnttismaarteesmaertedbuarsinedgodnaytlhieghatssaunmdpetairolnytehvaetnfiinsgh fithhatetdeodathwteoirttahclhtawhneanlSelRlhwPeiagpshu1tm0o.p3fw6ft.a0lsofn1tg6a.×n1dft1a0lno.0nagvftew×raigd1ee0.w.B3aofttethrwcdihdeapen,thnaenoldsf byoxygeninwaterpumpedintothefish-holdingareafromthe nt approximately4.0ft.Nofishwerepresentinthesystemduring e lagoon(Bruneetal.2012).Asimplemassbalanceisusedtocal- m thisstudy. art culateflowrate(volume/time)bydividingfishrespiratoryrate The SRP pump was constructed from six sections of mild- p (oxygen mass / time) by the minimum desired dissolved oxy- e steelplate(10ftlong × 4ftwide × 0.02ftthick),whichwere D genconcentration(oxygenmass/volume).Requiredwaterflow [ y varieswithtimeasfishgrowandwatertemperaturechanges. b d Pumps used in the original PAS moved water continuously e ad throughout the system and through fish-holding cells. Large o nl SRPswereidentifiedasthemostefficientandreliablemethod w o ofpumpinglargewatervolumesagainstlowhead.Paddlewheel D pumpsinthePASoperateinopenchannelsandhaverelatively shallow wetted depths (1.5 ft). Because of the shallow wetted depth,relativelylongpaddlesareneededtoobtainthehighwater flow rates required in the PAS (for example, the required flow rateina2.0-acrePASisapproximately24,000gal/min).Long, shallow paddles cannot be used in split-ponds because water conduits(openchannelsorculverts)betweenthelagoonandthe fish-holdingareamustbeasnarrowaspossibletoreducecosts andtoallowbridgesorotherconnectionstocrosstheconduitso thatfeedtrucks,grassmowers,andotherfarmequipmenthave access across the levee. Accordingly, the paddlewheel pumps usedincurrentsplit-pondshavegreaterwetteddepth(3.7ft)to reduceconduitwidthwhilemaintaininghighwaterflows. FIGURE 1. The split-pond aquaculture system with slow-rotating paddle- The design of any system using pumped fluids relies on wheel(onleft),concretesluicewaychannels,fishculturebasin(foreground), performancedatatodeterminethebestpumptypeandrelation- andwastetreatmentlagoon(background).[Figureavailableincoloronline.] TECHNICALNOTE 155 evenlydistributedandweldedtoa0.72-ft-diametercentralhub. GP10E1ST32005,FortMyers,Florida),designatedasvariable Acentralshaft(0.25ftdiameter)wasfabricatedfromcold-rolled frequency drive, was installed to allow control of the paddle- steel and supported on double-row, spherical roller bearings wheelrotationalspeed. (Link-Belt,Indianapolis,Indiana).Thecentralshaftattachedto Theactualpowersuppliedtotheelectricmotorwasobtained thehub,whichwasdesignatedasthehubassembly.Correctshaft directlyfromthevariablefrequencydrive.Powerinputismost diameter was estimated using the following equation (Oberg important from an economic standpoint and therefore was the etal.2008): powercriterionusedinthisstudy.Thus,noattemptwasmadeto (cid:2) determinepowerapplieddirectlytotheSRPshaft.Theestimated 38P powerrequiredformaintainingflowinchannelsisduetofriction D=3 , headlossandwasestimatedusingequationspresentedbyBrune N etal.(2004).Thechannelslopecanbecalculatedbyusingthe where D is the diameter of the shaft in inches, P is the power Manningequation: transmitted in horsepower (hp), and N is the angular velocity (cid:3) (cid:4) oftheshaftinrevolutionsperminute(rpm).Struts(0.83ft × (V)(n) 2 Channelslope=S= , 0.02 ft, mild-steel plate sections) were welded in between the (1.49)(R)23 paddles every 3.3 ft. The paddlewheel with hub assembly and 3 1 supportshadanoveralldiameterof8.71ftandweighedapprox- where S is the difference in water level between the front and 0 2 imately 4,413 lb (Figure 2). Clearance between the bottom of back of the SRP (ft/ft), V is the water velocity (ft/s), n is the y ar thechannelandtheoutermostpart(tip)ofthepaddlesandouter Manning’scoefficient(0.02),andRistheaveragewaterdepth u r channelwallandthesidesofthepaddlesoftheSRPpumpwere oftheSRP(ft).Thechannelslopewasthenusedtodetermine b Fe 0.30ftand0.17ft,respectively. therequiredhead: 28 TheSRPpumpwaspoweredbya5.0-hp,three-phaseelectric 47 motor(Blador,FortSmith,Arizona)thathadaratedrotational (cid:2)Hf =L×S, 9: speed of 1,750 rpm. The motor was attached to an enclosed 1 s] at greedaurcderdivseh(aNftosrdpeGedeabryCaorfpaocrtaotrioonf,5W0a:1u.nAaknee8,4W-toisoctohnsspinro)cthkeatt twhheecreha(cid:2)nnHeflilsenthgethpr(eftd)i.cAtedddfirtiioctniaolnafrlicwtiaotenrhheeaaddlloosssswanads aLlsios e eri was attached to the output end of the gear drive, and a roller calculatedby, h s chain (80H) connected the sprocket of the gear drive to a 20- Fi Of toothsprocket(1:4.2)ofthecentralshaftofasecondgeardrive. (cid:2)Hb =V2/2g, nt The second gear drive (Falk, Milwaukee, Wisconsin) further e reduced shaft speed by a factor of 25:1. The combination of where(cid:2)H isthefrictionheadduetobendsandgistheaccel- m b rt motor,geardrives,andsprocketswithchainproducedapaddle- eration due to gravity. The total head loss was then calculated a p wheelrotationalspeedofapproximately2.94rpmat30Hz.A foreachdesiredvelocityby, e D generalpurposeopen-loopvectorACdrive(Saftronics,model [ by (cid:2)HT =(cid:2)Hf +(cid:2)Hb, d e ad where (cid:2)H is the total required head that must be met across o T nl the paddle of the SRP in order to achieve the desired velocity w o through the channel. The estimated power required to achieve D thedesiredheadwasthencalculatedby, ((cid:2)H )(F)(W) hp= T 33,000(E) whereFisthewaterflowrate(gal/min),Wisthespecificweight of water (8.34 lb/ft3), and E is the estimated pumping effi- ciency (50%). Net torque (ft-lb) was estimated by multiplying the wetted paddlewheel surface area (36.6 ft2) by half the dis- tance of the wetted area to the shaft (2.53 ft) by the force of the water pressure (lb/ft2) acting on the paddle, as determined by(cid:2)H . T Rotational speeds (1.0, 2.0, 3.0, and 4.0 rpm) of the SRP FIGURE2. Theslow-rotatingpaddlewheelusedtocirculatewaterinasplit- pump were verified using a stopwatch and average water pondaquaculturesystem.[Figureavailableincoloronline.] velocitywasdeterminedforeachrotationalspeedusingacurrent 156 BROWNANDTUCKER meter(GeneralOceanics,model2035MKIV,Miami,Florida). greaves(2004)calculatedawaterflowofapproximately10,000 Five points were selected at equal distances across the open gal/minfora10-hppaddlewheelaerator(1,000gal·min−1·hp−1 channel of the inflow side to the fish culture basin and mea- at full load). Brown and Torrans (unpublished) designed and surements (n = 1,800) were made at 20, 50, and 80% of wa- fabricatedanairlift,U-tube-typeaeratorwithawaterdischarge ter depth—a combination of two methods recommended by of 5,550–8,882 gal/min or 1,526–896 gal·min−1·hp−1. A hori- Bankston and Baker (1995). Average water velocity was mul- zontal axial-flow water circulator designed by Howerton et al. tipliedbythewidthofthechannelandaveragewaterdepthto (1994) had a maximum discharge rate per unit of power in- determinewaterflowrate. put of approximately 18,000 gal·min−1·hp−1, which is com- Watervelocitywasmeasuredwithandwithoutfishbarriersin parable to the results we observed at 3.0 rpm with the SRP theopenchannelstodeterminechangesinwaterflowcausedby pump. frictionaswaterflowedthroughthescreens.Onesetofbarriers When rotational speed of the SRP was accelerated, water (one for each channel) was constructed from polymer-coated velocityandflowrateincreased(Figure4).Channelwaterve- steel-meshwire(0.08ft×0.08ftopenings)mountedtoasquare locityrangedfrom0.26to1.09ft/swithintherotationalspeeds aluminumtubingframe(0.10ft2,wallthicknessof0.01ft).The tested. However, there was a dramatic decrease in water dis- secondsetofbarrierstestedusedthesamealuminumframeas chargeperunitpowerinput(gal·min−1·hp−1)asrotationalspeed thefirstbarriertype,butthemeshmaterialwasexpandedmetal increased. For example, at 1.0 rpm the water discharge per 3 with0.02ft × 0.08ftopenings. unit power input was 40,729 gal·min−1·hp−1 compared with 1 20 10,749gal·min−1·hp−1at4.0rpm.Bruneetal.(2012)alsofound y r that slow-speed paddlewheels required excessive power input rua RESULTSANDDISCUSSION at higher water velocities (approximately 0.50 ft/s or greater). eb Waterflowrateatthefourrotationalspeedsof1.0,2.0,3.0, Howerton et al. (1994) observed a decrease in circulator effi- F 8 and4.0rpmrangedfrom4,548to19,330gal/minwithamea- ciency withincreased discharge rates usinga horizontal axial- 2 7 suredpowerinputof0.11–1.80hp(Figure3).Measuredpower flow water circulator. In addition, water velocity had a direct 4 9: input was greater than the estimated power requirement at all linearrelationshiptocirculartipvelocity(Figure5).Thesere- at 1 water flow rates. This was probably due to mechanical losses sultsagreewiththemodelbyDrapcho(1993): ] associated with the gear drives and the sprocket and chain as- s rie sembly.Bruneetal.(2004)estimatedapowerrequirementofap- V =0.6224V, he proximately0.5hptomatchawaterflowrateof23,578gal/min w t Fis (47,156gal·min−1·hp−1)inaPAS.However,hesuggestedthat Of the design should be selected for a “worst case” situation and whereVwiswatervelocityandVtiscirculatortipvelocity. nt correctedformechanicallosses. The amount of power required to circulate water in a split- me TheSRPisanefficientpumprelativetootherdevicesused pond with a SRP pump depends on the maximum water flow art forhorizontalwatercirculationinaquaculture.TuckerandHar- raterequiredbythesystem,whichisafunctionofpaddlewheel p e D [ y b d e d a o nl w o D FIGURE 3. Measured power input and estimated power input to circulate FIGURE4. Waterdischargeperunitpowerinputandchannelwatervelocityin waterwithaslow-rotatingpaddlewheelinasplit-pondaquaculturesystem.All relationtorotationalspeedofaslow-rotatingpaddlewheel(SRP)inasplit-pond valuesareforopenchannels. aquaculturesystem. TECHNICALNOTE 157 3 01 FIGURE6. Resultingwaterflowrateatdifferentrotationalspeedsofaslow- ry 2 FIGURE5. Relationshipofwatervelocityandcirculartipvelocityofaslow- rmoetasthinwgirpeafidsdhlebwarhreieerls((SPRCPS)MuWsin)g,oorpeexnpacnhdaendnmelesta(OlfiCs)h,bpaorlryiemrser(EcMoa)teindstsatleleeld- a ru rotatingpaddlewheel(SRP)inasplit-pondaquaculturesystem.Allvaluesare inasplit-pondaquaculturesystem. b foropenchannels. e F 8 basedondifferencesinmeshopenareainthesteel-meshwire 7 2 size and rotational speed. Because SRPs operate for long pe- and expanded metal. The polymer-coated steel-mesh wire has 4 riods in the split-pond (12–18 h/d during midsummer), design 9: about 80% open area whereas the expanded metal has about 1 should account for the decreased pumping efficiency as rota- s] at tional speed increases. That is, SRP pumps should be sized 5th8e%opoepnensuarrfeaac.eTarheeaforafmtheeochfathnenefilsbhybaaprprireorxsimfuarttheleyr1re1s%tr.icTtehde e to achieve targeted flow rates using rotational speeds of 1.0– ri totalcross-sectionalareaoftheopenchannelwas39.6ft2,and she 2.0 rpm rather than attempting to use an undersized device at thecombinationofframeandbarriermaterialreducedtheopen Of Fi vpearrytichuilgahr ruontiattiionncarelasspeededtos.rqEuleev(aTteadblero1ta)t.ioFniealldspoebesderfvoartitohniss psuorlfyamceera-rceoaatteod2s8te.0elf-tm2e(s7h1%wiroefatnhdetoop2e0n.4chfta2n(n5e2l%aroefat)hfeoorptehne nt indicatethattheSRPpumpwetestedshouldnotoperateabove e channelarea)forexpandedmetal.Thoughnotreported,Brown m 2.0 rpm for extended periods of time to minimize the likeli- part hoodofpaddlewheelcavitation,shafttorquesurge,andreduced eatftaelr.i(n2s0t1al1l)inogbssemrvaellderremdeusched(0w.0a4terftflo×w0in.0i8n-fpt)onfidshrabcaerwriaeyrss e operational life. In addition, correct design of SRPs should be D beforestockingfish. y [ takenintoconsiderationtoreducethepossibilityofmechanical Fishbarriersshouldbeinstalledinthesluicewayofthechan- d b failure. nels with a maximum mesh size to minimize the reduction in ade The presence of fish barriers reduced water flow, and flow water flow caused by frictionallosses associated with reduced o reductionsincreasedasSRProtationalspeed(watervelocity)in- nl open area in the channel. Biofouling or fouling with grass or w creased(Figure6).Fishbarriersconstructedofpolymer-coated o other debris will further reduce open channel area. Flow re- D steel-meshwirereducedwaterflowratelessthanbarrierscon- ductionsandlaborneededforcleaningthefishbarrierscanbe structed out of expanded metal. For example, at 4.0 rpm, flow reducedbyusingscreenswithlargeopenareastoremovelarger rate was reduced from 19,330 to 17,320 gal/min for channels debrisbeforewaterflowsthroughthefishbarriers.Varioustypes withpolymer-coatedsteel-meshwireandto14,847gal/minfor ofbarscreenshavebeendevelopedforuseattheheadworksof channelswithexpandedmetalbarriers.Thistrendwasexpected wastewatertreatmentplantstoprefilterthewastestreambefore it enters the treatment plant (Vesilind 2003). Similar devices TABLE 1. Totalrequiredhead((cid:2)HT)andresultingnettorqueontheshaft should be developed for split-ponds to collect floating debris, of a slow-rotating paddlewheel at different rotational speeds in a split-pond whichwouldallowforeasiermaintenanceoffishbarriers. aquaculturesystem. Insummary,SRPpumpsoperatedat1.0–2.0rpmarehighly Rotationalspeed(rpm) (cid:2)HT(ft) Torque(ft-lb) efficient, although efficiency decreases dramatically as rota- tionalspeedincreases.TheSRPthatwetested,witharotational 1.0 0.003 17 speed of 1.0 rpm, will move approximately 4,500 gal/min at 2.0 0.014 78 anannualoperatingexpenseofUS$30.24at$0.12/kW-h.This 3.0 0.030 171 flowratewillsupportapproximately23,000lbofcatfishaccord- 4.0 0.054 313 ing to the simple mass balance described in the Introduction. 158 BROWNANDTUCKER Information in this study can be used to design SRP pumps Boyd,C.E.,andB.J.Watten.1989.Aerationsystemsinaquaculture.Reviews for split-ponds and to adjust water flows throughout the sea- inAquaticSciences1:425–472. sonbyusingvariable-speedmotorstochangerotationalspeed Brown, T. W., J. A. Chappell, and C. E. Boyd. 2011. A commercial-scale, in-pondracewaysystemforictaluridcatfishproduction.AquaculturalEngi- and flow rates in response to fish growth. Future work should neering44:72–79. addressdirect-drivesystemsforSRPpumps,whichshouldim- Brune,D.E.,G.Schwartz,A.G.Eversole,J.A.Collier,andT.E.Schwedler. provemechanicalefficiencyandincreaseoperationallife.Stud- 2003.Intensificationofpondaquacultureandhighratephotosyntheticsys- iesthatfocusonchannelwidth,rotationalspeedoftheSRP,and tems.AquaculturalEngineering28:65–86. associatedwaterflowrateasitrelatestopowerinputwouldalso Brune,D.E.,G.Schwartz,A.G.Eversole,J.A.Collier,andT.E.Schwedler. 2004.Partitionedaquaculturesystems.Pages561–584inC.S.Tuckerand beuseful. J.A.Hargreaves,editors.BiologyandcultureofChannelCatfish.Elsevier, NewYork. Brune, D. E., C. Tucker, M. Massingill, and J. Chappell. 2012. Partitioned aquaculture systems. Pages 308–340 in J. H. Tidwell, editor. Aquaculture ACKNOWLEDGMENTS productionsystems.Wiley-BlackwellScientificPublications,Ames,Iowa. We thank all those who have taken the time to critically Drapcho, C. M. 1993. Modeling of algal productivity and diel oxygen pro- reviewthismanuscriptaswellasthosewhoassistedwithfund- filesinthepartitionedaquaculturesystem.Doctoraldissertation.Clemson University,Clemson,SouthCarolina. ing to support this research. James Santucci and Billy Rut- Howerton,R.D.,C.E.Boyd,andB.J.Watten.1994.Designandperformance 3 landdesignedandfabricatedtheSRPpumpusedinthisstudy ofahorizontal,axial-flowwatercirculator.JournalofAppliedAquaculture 1 0 andtheirassistancethroughoutthestudyisgratefullyacknowl- 3:163–184. 2 y edged.Mentionoftradenamesorcommercialproductsinthis Masser,M.P.2012.In-pondraceways.Pages387–393inJ.H.Tidwell,editor. r ua publicationissolelyforthepurposeofprovidingspecificinfor- Aquaculture production systems. Wiley-Blackwell Scientific Publications, br mationanddoesnotimplyrecommendationorendorsementby Ames,Iowa. Fe Oberg, E., F. D. Jones, H. L. Horton, and H. H. Ryffel. 2008. Machinery’s 8 theU.S.DepartmentofAgriculture. handbook,28thedition.IndustrialPress,NewYork. 2 7 Tucker,C.S.,andJ.A.Hargreaves.2004.Pondwaterquality.Pages215–278 9:4 inC.S.TuckerandJ.A.Hargreaves,editors.BiologyandcultureofChannel 1 Catfish.Elsevier,NewYork. at REFERENCES Tucker,C.S.,andS.K.Kingsbury.2010.High-densitysplit-pondsystemsoffer s] Bankston,J.D.,Jr.,andF.E.Baker.1995.Openchannelflowinaquaculture. highoutput,lowmaintenance.GlobalAquacultureAdvocate13:64–65. e ri SouthernRegionalAquacultureCenter,MississippiStateUniversity,Publi- USDA (U.S. Department of Agriculture). 2004. Catfish production. e h cation374,Stoneville. USDA, National Agricultural Statistics Service, Washington, D.C. Avail- s Fi Boyd,C.E.1998.Pondwateraerationsystems.AquaculturalEngineering18:9– able: usda01.library.cornell.edu/usda/nass/CatfProd//2000s/2004/CatfProd- Of 40. 02-05-2004.pdf.(August2012). nt Boyd, C. E., and T. Ahmad. 1987. Evaluation of aerators for Channel Cat- USDA (U.S. Department of Agriculture). 2012. Catfish production. e fishfarming.AlabamaAgriculturalExperimentStationAuburnUniversity USDA, National Agricultural Statistics Service, Washington, D.C. Avail- m rt Bulletin584. able: usda01.library.cornell.edu/usda/nass/CatfProd//2010s/2012/CatfProd- a Boyd,C.E.,R.P.Romaire,andE.Johnston.1978.Predictingearlymorning 01-27-2012.pdf.(August2012). p De dissolvedoxygenconcentrationsinChannelCatfishponds.Transactionsof Vesilind,P.A.,editor.2003.Wastewatertreatmentplantdesign.WaterEnviron- [ theAmericanFisheriesSociety107:484–492. mentFederation,Alexandria,Virginia. y b d e d a o nl w o D This article was downloaded by: [Department Of Fisheries] On: 28 February 2013, At: 21:53 Publisher: Taylor & Francis Informa Ltd Registered in England and Wales Registered Number: 1072954 Registered office: Mortimer House, 37-41 Mortimer Street, London W1T 3JH, UK North American Journal of Aquaculture Publication details, including instructions for authors and subscription information: http://www.tandfonline.com/loi/unaj20 Characterization of Bacteria Isolated from Landlocked Fall Chinook Salmon Eggs from Lake Oahe, South Dakota David J. Bergmann a , Alicia Brakke a & Michael E. Barnes b a Department of Science, Black Hills State University, 1100 University Boulevard, Spearfish, South Dakota, 57799, USA b McNenny State Fish Hatchery, South Dakota Game, Fish, and Parks, 19619 Trout Loop, Spearfish, South Dakota, 57783, USA Version of record first published: 07 Feb 2013. To cite this article: David J. Bergmann , Alicia Brakke & Michael E. Barnes (2013): Characterization of Bacteria Isolated from Landlocked Fall Chinook Salmon Eggs from Lake Oahe, South Dakota, North American Journal of Aquaculture, 75:2, 159-163 To link to this article: http://dx.doi.org/10.1080/15222055.2012.756439 PLEASE SCROLL DOWN FOR ARTICLE Full terms and conditions of use: http://www.tandfonline.com/page/terms-and-conditions This article may be used for research, teaching, and private study purposes. Any substantial or systematic reproduction, redistribution, reselling, loan, sub-licensing, systematic supply, or distribution in any form to anyone is expressly forbidden. The publisher does not give any warranty express or implied or make any representation that the contents will be complete or accurate or up to date. The accuracy of any instructions, formulae, and drug doses should be independently verified with primary sources. The publisher shall not be liable for any loss, actions, claims, proceedings, demand, or costs or damages whatsoever or howsoever caused arising directly or indirectly in connection with or arising out of the use of this material. NorthAmericanJournalofAquaculture75:159–163,2013 (cid:2)C AmericanFisheriesSociety2013 ISSN:1522-2055print/1548-8454online DOI:10.1080/15222055.2012.756439 COMMUNICATION Characterization of Bacteria Isolated from Landlocked Fall Chinook Salmon Eggs from Lake Oahe, South Dakota DavidJ.BergmannandAliciaBrakke DepartmentofScience,BlackHillsStateUniversity,1100UniversityBoulevard,Spearfish, SouthDakota57799,USA MichaelE.Barnes* McNennyStateFishHatchery,SouthDakotaGame,Fish,andParks,19619TroutLoop,Spearfish, 3 SouthDakota57783,USA 1 0 2 y r a u r b e F ity. However, the experimental inoculation of Rainbow Trout 8 2 Abstract O. mykiss eggs with F. columnare did not result in increased 3 5 BacteriawereisolatedfromtheeggsoflandlockedfallChinook eggmortality(Barnesetal.2009).Hence,itislikelythatbac- 1: Salmon Oncorhynchus tshawytscha prior to initial placement in 2 teria other than F. columnare may be involved in prehatching at vertical-flow incubations trays 4 h after spawning and also 27 d mortalityofsalmonideggs. ] laterattheearlyeyedeggstageofdevelopment.Bacterialdensi- es tiesontheeggsafteriodophordisinfectionandjustbeforebeing The objective of this study was to conduct a brief survey ri e placedintrayswereverylow,andmostisolatesweregram-positive, ofculturablebacteriaassociatedwiththehatchery-rearedeggs h f Fis ncuobnafetiromnednatiyng27coecxccie.eIdnecdon1tr×as1t0,7baCcFteUr/ieaglgdeannsditiweseroendeogmgsinaattiend- ogfenCerhainaonodksSpeaclmieosnprienseonrtd.eSrpteociiedsenotfifbyacttheeriamkonstowconmtomobne O by slow-growing, gram-negative coccobacilli. Pseudomonas spp., nt as well as Flavobacterium (closely related to F. johnsoniae) were fishpathogens,orwhichproducedextracellularproteases,were me alsopresent.MostPseudomonasandFlavobacteriumisolatespro- noted. art ducedextracellularproteases,makingthemcandidatesforfurther ep investigationintotheirpossiblecontributiontoeggmortality. D METHODS [ y b Eggs from landlocked fall Chinook Salmon Oncorhynchus Eggs were obtained from fall Chinook Salmon spawned ed tshawytscha obtained from Lake Oahe, South Dakota, exhibit on October 18, 2010, at Whitlock Spawning and Imprint Sta- d a relatively poor survival during hatchery rearing (Barnes et al. tion, Lake Oahe, South Dakota. After fertilization and water o nl 2000). Although this mortality is probably due to a number hardening, eggs from several spawns were pooled and trans- w o of factors, bacteria isolated during egg incubation have been portedinlakewaterfor4htotheMcNennyStateFishHatch- D implicatedinthesedeathsinseveralstudies(Barnesetal.1997, ery, Spearfish, South Dakota. Immediately upon arrival at the 2003, 2005; Stephenson et al. 2003). Other researchers have McNenny hatchery, the eggs were disinfected in a 100-mg/L, alsosuggestedthatbacteriamaynegativelyimpacteggsurvival buffered,free-iodinesolutionfor10minandrinsedthoroughly (Sauter et al. 1987; Barker et al. 1989; Holcomb et al. 2005), inwellwater(totalhardnessasCaCO ,360mg/L;alkalinityas 3 althoughthisrelationshipisfarfromcertain(Barkeretal.1990; CaCO , 210 mg/L; pH, 7.6; total dissolved solids, 390 mg/L). 3 Omnesetal.1993).Softeggdisease,possiblycausedbybacteria Three samples, each containing 10 recently disinfected eggs, (Wood1979;Erdahl1993),hasalsobeenobservedinLakeOahe wereplacedin50-mLconicaltubeswith30mLofsterile0.8% ChinookSalmon(Barnesetal.2003). NaClandvortexedvigorouslyfor5min.Three0.25-mLaliquots Flavobacteriumcolumnare,abacteriumthatsecretesextra- of each dilution of the resulting suspension of bacteria were cellular proteases and is pathogenic to fish, was isolated from platedoutonagarmediawith40µg/mLcycloheximide:either eggs of Lake Oahe Chinook Salmon by Barnes et al. (2005), R2A agar (Reasoner and Geldreich 1985) or Cytophaga agar suggesting that this species may be implicated in egg mortal- (Daskalov et al. 1999) amended with 0.5 g of D(+)-glucose *Correspondingauthor:[email protected] ReceivedJuly8,2012;acceptedNovember29,2012 159 160 BERGMANNETAL. TABLE 1. Mean(SE)CFUpereggoflandlockedfallChinookSalmonsampledeitheronthedayofspawningorafter27dofincubationandplatedononeof twotypesofagarwith40µg/mLcycloheximide.Forthe27-dsamples,CFUofsmall(<2.0mm),yellow,slow-growingcoloniesandallothercolonymorphotypes arelistedseparately. Dayspostspawn Agar Colonytype Mean(SE)CFU/egg 0 R2A All 7.5×101(4.43×101) 0 Cytophaga All 2.5×101(8.66×100) 27 R2A Small,round,yellow 1.51×107(4.82×106) 27 R2A Alllarger 5.73×105(7.81×104) 27 Cytophaga Small,round,yellow 1.70×107(5.07×106) 27 Cytophaga Alllarger 5.10×105(1.46×105) and 0.5 g skim milk. Plates were incubated for 6 d, and 30 DNA extracted, 16S rRNA genes amplified by PCR with uni- randomlyselectedbacterialcoloniesweretransferredtoslants versal bacterial primers, and the PCR products sequenced at of R2A agar and characterized according to colony morphol- the Center for Conservation of Biological Resources at Black 3 ogy,gram-staining(Konemanetal.1997),cellmorphology,the Hills State University, Spearfish, South Dakota, as described 01 presence of catalase, presence of cytochrome oxidase, growth by Barnes et al. (2010). The 16S rDNA sequences were ana- 2 y andfermentationofglucoseinHughandLeifson’soxidation– lyzed using the Classifier program (Wang et al. 2007) of the r a fermentationmedia,hydrolysisofcaseininmilkagar,hydrolysis Ribosomal Database Project (http://rdp.cme.msu.edu/) and by u r b ofstarch,andgrowth,motility,H Sproduction,andindolepro- the Basic Local Alignment Search Tool (BLAST) at National e 2 8 F duction in sulfide-indole- motility (SIM) media (Collins et al. Center for Biotechnology Information (NCBI) (Altschul et al. 2 1995;MacFaddin2000). 1990). The 16S rDNA sequences were deposited in GenBank 3 5 Afterremovaloftheinitialeggsamplesfromtheentirebatch underaccessionnumbersJX185730–JX185742.Slantcultures 1: 2 ofeggs,theremainingeggswereplacedinvertical-flowincuba- of 20 Flavobacterium isolates were also sent to Dr. Annemie ] at tors(Marisource,Fife,Washington)andrearedasdescribedby DecostereatGhentUniversity,Ghent,Belgium,andtestedfor s e Barnes et al. (2005), receiving daily, 15-min, antifungal treat- hybridizationtooligonucleotideprobesforF.columnare. ri e mentsof1,667mg/Lformalin.After27d,threesamplesof10 h s Fi eggseachwereremovedandprocessedaspreviouslydescribed Of to remove surface bacteria and were subsequently plated on RESULTS nt R2AandCytophagaagar. Lownumbersofcolonies(0–20coloniesperplateofmedia) e m Fifty round, minute, yellow-colored colonies and 50 larger wereobservedwhensamplesofundiluted,vortexedsuspensions art colonies were selected from R2A agar plates, and 20 irreg- offreshlyspawnedandiodine-disinfectedeggswereplatedout p e ular, low, spreading, yellow colonies were selected from Cy- on media (Table 1). Numbers of colonies on R2A agar were D y [ tophagaagarplatesandtransferredtoR2Aslants.Theseisolates somewhathigherthanonCytophagaagar. d b werecharacterizedasdescribedpreviously.Representativeiso- Twenty-eightisolatesfromfreshlyspawnedeggswerechar- de latesofeachoperationaltaxonomicunitwerechosen,genomic acterized further (Table 2). Eight isolates were gram-positive a o nl w TABLE 2. GroupsofbacterialisolatesfromfreshlyspawneddisinfectedeggsofChinookSalmonpriortohatcheryincubationbasedonsevenphenotypic o D characteristics (gram stain, cell shape, glucose oxidation, presence of oxidase and catalase, casein hydrolysis, and siderophores). Positive test responses are indicatedby“+”,weaklypositiveresponsesby“w,”andnegativeresponsesareindicatedby“–”.Isolatesineachgrouparelistedinthelastcolumn.(a)0D:1–3, 6–8,13–17,20–23,26,33–48;(b)0D:4,5,9–11,18,19,24,25,27–32. Number Casein Isolate Phenotypic of Gram Glucose hydrolysis, Siderophores, Isolates series group isolates stain Shape fermentation Catalase Oxidase milkagar milkagar ingroup 0D I 8 + Coccus − + + − − a 0D II 6 + Coccus − + + w − b 0D III 2 + Coccus + + + w − 8,22 0D IV 3 − Coccus − + + − − 7,11,12 0D V 2 − Rod − + + − − 4,16 0D VI 1 − Rod + + + + − 10 0D VII 1 + Rod + + + + − 3 0D VIII 1 + Rod − + + − − 6 0D IX 1 − Rod + − − − − 9

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