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Progress in Materials Analysis: Vol. 1 PDF

347 Pages·1983·9.61 MB·English
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~- Supplementum 10 Proceedings of the 11th Colloquium on Metallurgical Analysis, Institute for Analytical Chemistry, Technical University in Vienna, November 3-5, 1982 Springer Science+ Business Media, LLC Vol.1 Edited by M. Grasserbauer and M. K. Zacherl Springer-Verlag Wien GmbH Scientific and Organisation Committee Prof. Dr. M. Grasserbauer, Technical University of Vienna; Chairman Dr. S. Baumgartl, Thyssen AG, Duisburg Prof. Dr. Th. Hehenkamp, University of GDttingen Dr. K. H. Koch, Hoesch AG, Dortmund Prof. Dr. H. Malissa, Technical University of Vienna This work is subject to copyright. Ali rights are reserved, whether the whole or part of the material is concerned, specifically those of translation, reprinting, re-use of illustrations, broadcasting, reproduction by photocopying machine ar similar means, and storage in data banks. © 1983 by Springer-Verlag Wien Originally published by Springer-VerlagfWien in 1983 Special Regulations for the USA: Photocopies may be made for personal or intern al use beyond that permitted by Section 107 or 108 ofthe U.S. Copyright Law, provided a fee is paid. This fee is S 0.20 per page or a minimum of S 1.00 if an article consists of less than five pages. Please pay this fee to the Copyright Clearance Center, Inc., 21 Congress Street, Salem, MA 01970, USA, stating the ISBN 978'3'21J-81759'9, Volume, and first and last page numbers of each article copied. The copyright owner's consent does not extend to copying for general distribution, for promotion, for creat ing new works, or for resale. Specific written permission must be obtained from the publisher for such copying. With 201 Figures ISBN 978-3-211-81759-9 ISBN 978-3-7091-3943-1 (eBook) DOI 10.1007/978-3-7091-3943-1 Preface The 11th Colloquium on Metallurgical Analysis - a joint venture of the Institute of Analytical Chemistry of the Technical University in Vienna, the Austrian Society for Analytical Chemistry and Microchemistry, the German Metals Society (DGM), and the Society of German Iron and Steel Engineers (VDEh) - was attended by 120 scientists from 12 nations. The major topics covered were surface, micro and trace analysis of materials with a heavy emphasis on metals. According to the strategy of the meeting attention was focussed on an interdisciplinary approach to materials science - combining analytical chemistry, solid state physics and tech nology. Therefore progress reports on analytical techniques (like SIMS, SNMS, Positron Annihilation Spectroscopy, AES, XPS) were given as well as pre sentations on the development of materials (like for the fusion reactor). The majority of the discussion papers centered on the treatment of important technical problems in materials science and technology by a (mostly sophis ticated) combination of physical and chemical analytical techniques. The intensive exchange of ideas and results between the scientists oriented towards basic research and the industrial materials technologists was very fruitful and resulted in the establishment of several scientific cooperations. Major trends in materials analysis were also dealt with in a plenary discussion of which a short summary is contained in this volume. In order to facilitate international communication in the field of materials analysis and in view of the important questions treated in the various contri butions this proceedings volume was edited in English. On behalf of the scientific committee I would like to express my gratitude to all authors for their contributions and support in publishing the proceedings. Special thanks go to Doz. Dr. W. Wegscheider, Technical University Graz, for linguistic editorial work. M. Grasserbauer Technical University Vienna Chairman of Scientific Committee Contents Page Grasserbauer, M. Summary of Plenary Discussion on "Materials Development - a Challenge to Analytical Chemistry . . . . . . . . . . . . . XI Hofer, W. 0. Materials for the First Wall of Fusion Reactors and Their Analytical Characterization ............................... . Hehenkamp, Th., W. Liihr-Tanck, and A. Sager. Application of Positron Annihilation to Metallic Alloys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Lodding, A., and H. Odelius. Applications of SIMS in Interdisciplinary Materials Characterization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Miiller, K. H., and H. Oechsner. Quantitative Secondary Neutral Mass Spectrometry Analysis of Alloys and Oxide-Metal-Interfaces . . . . . . . 51 Pimminger, M., and M. Grasserbauer. Surface Analysis of Metals with . SIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Mai, H. Characterization of Metallic Glasses by Ion and Electron Microprobes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Stingeder, G., M. Grasserbauer, H. M. Ortner, W. Schintlmeister, and W. Wallgram. Quantitative Surface Analysis of CVD-Hard Material Coatings with SIMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Puderbach, H. ISS-and SIMS-Analysis of Thin Organic Layers on Metal Surfaces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Steiger, W., F. Riidenauer, H. Gnaser, P. Pollinger, and H. Studnicka. New Developments in Spatially Multidimensional Ion Microprobe Analysis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ill Grabke, H. J., H. Erhart, and R.Moller. Investigation of Grain Boundary Segregation in Iron-Base Alloys by Auger Electron Spectroscopy ... 119 VIII Contents Hofmann, S., and J. M. Sanz. Characterization of Anodic Oxide Layers by Sputter Proftling with AES and XPS ....................... 135 Bubert, H., R. Garten, R. Klockenkamper, and H. Puderbach. Investiga tions of Phosphate Coatings of Galvanized Steel Sheets by a Surface- Analytical Multi-Method Approach .......................... 145 Dudek, H. J., W. Braue, and G. Ziegler. Surface-and Microanalytical Investigations of the Chemical Constitution of the Grain Boundary Phase in Dense Silicon Nitride . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159 Laimer, S., P. Braun, H. Stori, F. ViehbOck, P. Rodhammer, and K. Kailer. Analysis of Reactively Ion Plated Titanium-Nitride Films . 177 Ebel, M. F., H. Ebel, U. Paschke, G. Zuba, and J. Wernisch. Quantita- tive Surface Analysis Without Reference Samples . . . . . . . . . . . . . . . 189 von Rosenstiel, A. P., P. Schwaab, and J.D. Brown. Improved Methods of Quantitative Electron Probe Microanalysis of Carbon-1P(pz) Compared to Other Methods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 199 Willich, P., A. P. von Rosenstiel, and N. Drost. Quantitative Electron Probe Microanalysis of Sputtered FeC Dry Lubrication Films ...... 211 Kleykamp, H. Experimental and ZAF Correction Aspects of Carbon Analysis in Steels: Application to the Carburization of Irradiated Uranium-Plutonium Carbide Fuel Pin Claddings ................. 217 Karduck, P., H. J. Schiirhoff, and W.-G. Burchard. Quantitative Electron Probe Microanalysis of Borides in Aluminium ........... 231 Rudolph, G. Microprobe Measurements to Determine Phase Boundaries and Diffusion Paths in Ternary Phase Diagrams Taking a Cu-Ni-Al System as an Example .................................... 241 Ullrich, H.-J., S. Rolle, A. Uhlig, P. Ettmayer, and B. Lux. Investiga tion of (Mo,W)C Mixed Carbides by Electron Probe Microanalysis and Kassel Technique ..................................... 251 Falch, S., and S. Steeb. X-Ray Emission Spectroscopy by Means of Electron-Microprobe for the Determination of the Density of States with Binary Amorphous Alloys . . . . . . . . . . . . . . . . . . . . . . . . 261 Eckert, R., and S. Steeb. X-Ray Excited Fluorescence Spectroscopy Within SEM for Trace Analysis ............................. 271 Contents IX Pohl, M., H. Oppolzer, and S. Schild. STEM-EDX Measurements on Grain Boundary Phenomena of Sensitized Chrome-Nickel Steels .... 281 Thien, V., J. Ewald, and W. Voss. Metallurgical Investigations of Microstructure and Behaviour of High-Alloyed Manganese- Chromium Austenitic Steels for Generator-Rotor Retaining Rings . . . 297 Hoke, E., G. Eder, and M. Grasserbauer. Analytical Electron Micro- scopy for Interface Characterization - Corrosion of Concrete . . . . . . 307 Fidler, J., and P. Skalicky. Electron Microscope Characterization of Highest-Coercivity Magnetic Materials ........................ 315 Jackwerth, E., and H. Mittelstadt. Multi-Element Preconcentration from Technical Alloys .................................... 325 Foryst, J ., and W. Przybylo. Application of the Levitation Melting Technique in the Investigations of Iron and Steel Making ......... 337 Summary of Plenary Discussion on "Materials Development a Challenge to Analytical Chemistry" The 11th Colloquium on Metallurgical Analysis was concluded by a plenary discussion on "Materials Development - a Challenge to Analytical Chemistry" in which experts from industry and research institutions treated important areas of materials research and the resulting demands for materials characterization. The discussion did not cover all important areas of materials development but rather a selection of topics which seemed important to the participants. The summary reported here is based mainly on contributions from K. H. Koch, Hoesch Hiittenwerke, Dortmund, G. Kraft, Deutsche Metallgesellschaft, Frankfurt, K. H. Schmitz, Mannesmann-Rohren-Werke, Duisburg, V. Thien, Kraftwerks-Union, Miilheim, H. Beske, Kernforschungs anlage Jiilich, W. Wintsch, Sulzer, Winterthur, E. Kny, Metallwerk Plansee, A. P. von Rosenstiel, TNO Apeldoorn, L. Rinderer, Technical University, Lausanne, G. Tolg, Institute for Applied Spectroscopy and Spectrochemistry, Dortmund, H. Straube, H. Malissa, and M. Grasserbauer, Technical University, Vienna. Development of the following analytical areas and techniques were found to be particularly important: 1. Development of High Speed Routine Methods - especially for iron and steel production in order to cope with the increasing speed of the process. 2. Automated Routine Measurements for Gases -- especially oxygen - in metal melts. Although substantial progress has been achieved the accuracy of the results is still usually unsatisfactory. 3. Surface Analysis by combination of all major techniques for characteriza tion of surface treated materials - e.g. wear resistant coatings on hard metals or steel. High accuracy, high lateral and depth resolution are usually required. For routine applications large area techniques (like GDOES) seem useful. The transfer of surface analysis from research institutions to industrial laboratories is just under way but - despite exceptions -usually not suffi cient to cope with industrial needs. Main hindrance are the high costs of establishing surface analytical laboratories. XII Summary In-situ-analysis of liquid-solid interfaces for study of reaction phenomena (electrochemical processes in corrosion) by FTIR-spectrometry seems very promising. 4. Multi-Element Trace Analysis especially by contamination free techniques (like SIMS, SNMS, NAA) for low impurity levels (ng/g ··· p.gjg range). The rapid increase in purity requirements in the course of refinement of materials demands not only the development of more sensitive methods but also higher accuracy of trace analytical results. Combination of chemical enrich ment steps with physical detection methods seems particularly promising. Due to the development of new materials (e.g. for nuclear power plants) extreme trace analysis has to be developed even for rare elements (e.g. Gd in Zr). Reference materials and recommended methods are still missing for many problems in multielement trace analysis. Recycling of materials may introduce a variety of impurities into the pro cess. The influence of many of these impurities is not well understood. On the other hand controlled doping of materials with trace elements can be used to generate specific microstructures and properties. Systematic study of the behaviour of such trace elements for sinter materials, cast alloys etc. is necessary - starting with accurate multielement characterization, includ ing the use of mathematical procedures to correlate properties and trace ele ments (e.g. by clustering techniques). 5. Distribution Analysis of Trace Elements. Since not only the type and bulk concentration of trace elements but also their distribution influence material properties techniques which allow distribution characterization with maxi mum spatial resolution have to be applied or developed. Scanning AES and SIMS (Ion Probes, Ion Microprobes) seem to be particularly useful. Major progress has already been achieved in semiconductor analysis and grain boundary segregation studies of some elements (e.g. P in iron). Major limita tions however are still the limited sensitivity of AES and the often unsuffi cient lateral resolution of SIMS. Major developments in this direction, e.g. by use of metal ion sources (In, Ga) may open up the area of sub-micrometer surface distribution analysis of trace elements. This is particularly useful for characterization of semiconductor devices (VLSI-circuits), grain boundaries in metals, and compound structures. Development 'of quantification methods is necessary - especially production of trace element standards for distribution analysis in metals. Ion implanta tion may offer large possibilities. 6. Ultra-Microanalysis. Microstructures of dimensions well below 1 p.m are important for the properties of many materials- e.g. precipitations at grain boundaries in metals, interface domains in semiconductors. Means to charac-

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