Products for articulated vehicle semi-trailers trailers PDF
Preview Products for articulated vehicle semi-trailers trailers
Products for 8 12 8 9 articulated vehicle 11 10 semi-trailers trailers 7 4 1 5 3 4 6 2 1 Systems 7 Container equipment Sensor-controlled systems monitor and automate Parts for alternating systems, supports, locks manual processes, thus providing for more safety and bolsters, swap body lifting devices, guide and efficiency in your fleet. rollers and bearings – all components required in a flexible fleet. 2 Fifth wheel couplings We offer a wide selection of fifth wheel couplings, 8 Ball bearing turntables 2” and 3 1/2” in a wide variety of mounting heights, The ball bearing turn tables and slewing rings bearing types and models. The program is comple- were the first products that JOST produced. ted by mounting plates, sliders and dual height fifth The wide range of top-quality ball bearing turn - wheel systems. tables is based on this experience. 3 King pins 9 Drawbars and drawbar eyes King pins are available in 2” and 3 1/2” for all Drawbars and towing eyes are available in systems in various models. various models and can be designed to suit the customer’s specific needs. 4 Modul landing gear Any customer specs can be fulfilled thanks to the 10 Towing hitches landing gear’s modular construction with variable There is a multi-faceted range of products for road mounting and bolting heights, its differing crank and traffic available – towing hitches, hook trailer hitches, connection shaft lengths and its four different foot towing eyes, accessories and special models. types. Furthermore, JOST offers a multitude of special landing gears for special applications. 11 VARIOBLOC 5 Hubodometer VARIOBLOC is a multi-functional alternating system The range of products includes various hubo- do- for transporters, cross-country vehicles and busses. meters for calculating the distance driven, Courtesy of a quick-change plate, it enables towing independent of the vehicle, for all types of hitches, hitch balls or hook trailer hitches to be wheeled vehicles. changed rapidly. 0 1 6 TRIDEC 12 Agricultural hitches 9/ 41 E 09/10 TmcsuoRasnInDptureEofnalClsec idtdoue nsrv etseedyle osmrptiensemg ca hssnay.d ns pitceraomldlysu acfonerds teirnaledilceetprrseo nanndicdea nlwltylhy eel Aftaornenrd s ae taglxecrtsircca,e uocslrtlsuduotirncreiahe ra sicnl.yad re rfixoetrreesn,s sttriovywe: Tirnoagwn geineyg eo shf, i ptdcrrohadewusb,c attsrras i l er 041 E 0 000 0 000 0 0 ZDE 18 JOST-Werke, SiemensstEra-Mßea i2l:, jDos-6t-3s2a6le3s @Njeous-tI-sweenrbkuer.gd,e P, hInotneern +e4t:9 w (0w) w61.j o0s2t -w2 o9r5ld-0.c, oFmax +49 (0) 61 02 2 95-2 98 DE 18 Z www.jost-world.com JOST_TT_Titel_VS-RS_100907_print.indd 1-2 07.09.2010 11:59:10 Uhr www.jost-world.com Thiscataloguecontainsourcompleterange Generalinformation ofproductsandtheappropriatespareparts Availableproductseriesanddesignsare forarticulatedvehicleequipment,semi- specifiedintherespectiveselectiontables trailersandtrailers.Thedimensionsgiven bymeansofanorderreferencenumber. arethosemostfrequentlyencountered.The modelswiththeirnumerousvariationsare Ifyoudonotintendtounpackandfitthe depictedbywayofthetypedesignations. productsimmediatelyondelivery,please storetheminadryplace.Accordingtotheir Wereservetherighttomakechangesto weighttheproductsaretransported,in thetechnicalspecificationsofallthe carton,incratesoronEuropallets.We productsdepictedinthiscatalogue.Please recommendtheuseofalifitingtruck,forklift refertotheappropriatedocumentationfor orcraneforhandlingpalletsorcrates. installation,assemblyandrepairinstructions. Youcanfindfurthertechnicaldetailsand information(e.g.mountingandoperating instructions)aswellastermsofguarantee atwww.jost-world.com. How to contact us: JOST-Werke Siemensstraße2 D-63263Neu-Isenburg Phone: +49(0)6102/295-0 Fax: +49(0)6102/295-298 E-Mail:[email protected] Tableofcontents Ball bearing turntables and Page 8 - 13 slewing rings Generalfeatures,fittingandcomponentparts Page 8-9 BallbearingturntablesKLKHEandSO Page 10 SlewingringsKDL900 Page 11 BallbearingturntablesKLKLandN Page 12 BallbearingturntablesKLKND Page 12 Systems Page 14 - 29 Generalfeatures,fittingandcomponentparts Page 14 KKS(Automaticcouplingsystem) Page 14-20 SKS(Sensorcouplingsystem) Page 21-22 Sensorcoupling Page 23-25 Flashtronic Page 26 Lubetronic1point Page 27 Lubetronic5point Page 28-29 Fifth wheel couplings Page 30 - 83 + and mounting plates Generalfeatures,fittingandcomponentparts,productoverview Page 30-35 2“fifthwheelcouplingsJSK26 Page 36 2“fifthwheelcouplingsJSK36 Page 37-40 2“fifthwheelcouplingsJSK37 Page 41-58 2“fifthwheelcouplingsJSK42 Page 59-68 31/2”heavydutyfifthwheelcouplingsJSK38 Page 69-74 31/2”heavydutyfifthwheelcouplingsJSK50 Page 75-76 Mountingplatesandmountingkitsfor2”fifthwheelcouplings Page 77-78 Mountingplatesandmountingkitsfor31/2”heavydutyfifthwheelcouplings Page 79-80 Accessories Automaticlubricator Page 81 Wearlimitgauge2“ Page 82 Dual-height fifth wheel systems Page 84 - 91 Generalfeatures,fittingandcomponentparts Page 84 Dual-heightfifthwheelsystemsJSKDH Page 85-87 Dual-heightfifthwheelsystemsRO(cid:1)66HydraLift Page 88-91 Sliders Page 92 - 99 Generalfeatures,fittingandcomponentparts Page 92 SlidersJSKSL Page 93-95 SlidersEVHD Page 96-97 SlidersEVM Page 98 Generalinformation/Termsofguarantee Page 99 4 Tableofcontents 2“ and 31/ ” king pins Page 100 - 109 2 Generalfeatures,fittingandcomponentparts Page 100-101 Productoverview Page 101 KingpinsKZ1108/1110/1112;KZ1116/1120 Page 102-103 KingpinsKZ1008/1010/1012;KZ1410/1412 Page 104 KingpinsKZ1016;KZ1516 Page 104 KingpinsKZ1416;KZ2816 Page 105 KingpinsKZ1312 Page 105 SparepartsKingpinzKZ10..,14..,15..,28.. Page 106 Accessories SteeringwedgeSK2122-40 Page 107 KingPinLockforsemi-trailerDS2000,DS2000G Page 108 Landing gear Page 110 - 159 Generalfeatures,fittingandcomponentparts Page 110-111 ModulB ProductoverviewModulB Page 112-115 ModulC ProductoverviewModulCB/ModulCC/ModulCD/ModulCF ModulCH/ModulCI/ModulCK/ModulCS/ModulCT/ModulCW/ModulCY Page 116-153 L500 ProductoverviewlandinggearL500 Page 154-156 E100 ProductoverviewlandinggearE100/140(Aluminiumversion) Page 157-158 EasyDrive ProductoverviewEasyDriveandaccessories Page 159 Hubodometers and axle caps Page 160 - 164 Generalfeatures,fittingandcomponentparts Page 160 Ordernumbersforhubodometers(rollingcircumference/tyresizetable) Page 161 SpecialaxlecapwithintegratedhubodometerfforaxlesmanufacturedbyDaimler Page 162 ForaxlesmanufacturedbyBPWECO Page 163 5 How much do you value your safety? JOSTproductsarecrucialsafetycomponentsthataresubject tomandatorydesignapprovalandbearamarkofconformity. Itisimportanttobearinmindthattheseonlyretaintheir validityiforiginalsparepartsareused.Themanufacturer’s guarantee–e.g.forthefaultlessoperationoffifthwheel couplingsfor500,000km–alsoonlyappliesiforiginalJOST sparepartshavebeenfitted. Asimpleexampledemonstratesjusthowimportantthe qualityofsparepartsis:kingpinsandthelockjawsofthe fifthwheelcouplingholdthewholeunittogether.Andinan emergency–suchasanaccident–theconnectionmustbe abletohold21/2timestheverticalloadonthetractor. Check wearing parts for safety’s sake Thankstotheirsuperiorquality,allJOSTproductsare designedforlong-term,reliableoperation. Original spare parts However,itisofcoursecrucialthatserviceintervalsaremain- Somepeoplemightviewfifthwheels,telescopic tainedandwearingpartsarereplacedingoodtime.AndJOST landinggearandkingpinsaspossiblytheleast canofferyouahelpinghandwiththatinmanyways. excitingcomponentsofahigh-techcommercial vehicle.Butaseverylorrydriverknows,nothing Forexample,theJOSTwearlimitgaugecouldbeanimpor- whatsoeverworkswithoutthem.Andbecause tantaidforyou:thelockingmechanismof2”fifthwheel thesecomponentsareinserviceforhundredsof couplingsisfactory-adjustedsothatwithanewkingpinthere thousandsofkilometreseveryday,theyneedto ishorizontalplayofapprox.0.3mminthedirectionoftravel. besafeandreliable. Thishorizontalplaymayincreasetoasmuchas2mmwhen thelockjaworwearingringbecomeworn.JOSTfifthwheel Theuseoftop-qualitymaterialsguaranteesoutstan- couplingsprovideforinfinitelyvariableadjustmenttocompen- dingsafety,whilecomputer-controlledproduction sateforwearinthelocking plantsandfullyqualifiedstaffensureflawlessquality mechanism.Onlywhenthese “MadeinGermany”. adjustmentoptionshavebeen exhaustedisitnecessaryto Andthat’stheleastyoushoulddemandwhenit replacethewearingparts. comestospareparts,too. WiththeJOSTwearlimit gauge,youcanidentify uncoupledwhetherthe lockingmechanismofa 2”fifthwheelcouplingor a2”kingpinhasreachedor exceededthepermissible limitofwear. Youcanfindthelatesttechnical informationontheInternetat www.jost-world.com 6 Importantinformations Original spare parts – the right selection, the right quantity, available worldwide! Tous,servicemeansfulfillingtheneedsofthemarket. That’swhyatJOSTyoucanorderalmostanycomponent ofaproductindividually. 12 Youwillfindaproductandatableofsparepartsforeach assemblyunitinourcatalogue,whereyouwillalsofindthe ordernumberandthequantityofeachpartnecessaryfor 18 08 theproduct. 13 10 21 Tomakesurethatyourvehiclesareontheroadandnotsitting 19 inthegarage,rapidavailabilityofsparepartsisalsocrucial. Theworldwidesupplyoforiginalsparepartsintheshortest 14 possibletimesoffersyouthenecessarysecuritythatonly 22 atrulyworldwidemanufacturer,likeJOST,canprovide. 24 26 Andincaseyoudon’thappentohaveacataloguetohand, 15 youcanfindyoursparepartseasilyontheInternet,wherever 23 youare.Atwww.jost-world.com,allourproductsare presentedwiththeirrelevantsparepartsandupdateddaily. 25 Repair and retrofit kits – practical combinations, years of experience JOSThasbeenactiveinthemarketformorethan50years. Theretrofitkitsensureflexibility,allowingallfifthwheel Weknowwhatdemandsareplacedonourproducts,andby couplingstobefittedwithahandleextensionatalaterdate, workingcloselywithourclientsweareabletodevelopand forexample.Thelockingmechanismofheavy-dutyfifthwheel optimiseourdesigns. couplingsfromtheJSK38seriescanbealteredfrom31/“ 2 to2”. Andthesamegoesfortherepairkits.Themostimportant wearingpartscanbeorderedunderonearticlenumber. Alltelescopiclandinggearcanbefittedwithvariousfeet.This Repairkitsareavailable,forexample,forthefollowing: isparticularlysimpleinthecaseofModulwhichhasaquick- changesystem,enablingyoutoswapbetweenthedifferent • Fifthwheelcouplinglockingmechanisms typesoffeetinnotimeatall. • Topplatelinersforlow-maintenancefifthwheelcouplings • Fifthwheelcouplingbearings • Telescopiclandinggear Sandshoesandpinsarealsoavailableindividuallyforking pins. 04 09 05 13 14 25 27 31 01 10 30 15 28 03 23 7 Design/features Drillhole Upperring Raceway Inner ring Grease nipple Ball Ball Lowerring Outerring Ballbearingturntable, Slewingring, drilled/undrilled undrilled Theballbearingturntablesandslewingringsallowthebogie toturnrelativetothetrailerframe.Theytransferboththe axialforceandthethrustandtensileforcesthatoccurduring ajourney. Directionoftravel Chassis Aframe 1 Ball bearing turntables and slewing rings Ballbearingturntablesandslewingringsareparts forfittingontotrailersandagriculturalvehiclesto connecttheA-frametothetrailerchassissoitcan swivel. Upperring Lowerring Ballbearingturntablesandslewingringsmust alwaysbeoperatedassetoutintherelevantopera- tinginstructionsfortheparticularvehicle. Compliancewith”TÜV”SafetyRegulationsand Upperandlowerweldedblocks MotorVehicleSafetyStandards(StVZO)isrequired inGermany. Thelowerring/outerringisboltedontotheA-frameandthe JOSTballbearingturntablesandslewingringscover upperring/innerringisboltedtothechassis.TheA-frame, thecompletespectrumoftrailertechnologyand ballbearingturntableorslewingringandchassismustnever haveasolutiontosuitallapplications. beweldedtogether.Pre-weldedstopblocksrelievetheshear loadontheboltsresultingfromhorizontalforces. Theringmustbemountedonacompletelyflatandrigid basewithatleast50%ofthecircumferenceadequately supported. Chassis Upperring Nutandbolt Lowerring Aframe Ballbearingturntablesareavailableasstandarddrilledand undrilled,slewingringsareavailableundrilled.Specialdrill templatesareavailableuponrequest. 8 Ballbearingturntablesandslewingrings Maintenance Greasenipple Rubberwasher Greasenipple Rubber washer Standard Low-maintenance JOSTstandardballbearingturntablesaresuppliedwithathin Thelow-maintenanceversionsofballbearingturntablesand basecoatingoflubricant.Beforeitisusedforthefirsttime slewingringsmeantheydonothavetobemaintainedforup theballbearingturntablemustbelubricatedthoroughly.See tothreeyearsor300,000km.Afterthisperiodtheymustbe JOSTinstallationandoperatinginstructions. servicedinthesamewayasstandardturntables.Thelow- maintenancemodelsaredistinguishedbyagreentypeplate Connectiontothecentralvehiclelubricationsystemis andbytheletter“W”attheendoftheitemnumber.Mainte- possible(greaseisessential,ratherthanoil). nanceconditionsdifferwhenfittedtosteeredsemi-trailersor inthecaseofheavyconditionsofuse.Themaximum storageperiodformaintenance-freeballbearingturntables andslewingringsisthreeyears. Axial load KDL900 KLKHE KLKSO KLKND KLKN KLKL axialloadkN 0 50 100 150 200 250 =Standard =Low-maintenance Therangeofapplicationsforballbearingturntablesand AllloaddataforseriesKDL,HE,SO,ND,LandNapplyto slewingringsdependsonthemaximumaxleload.JOSTball useonroadsinfifthwheelsteeringsystemsandforpaved bearingturntablesandslewingringscoveranaxleloadrange standardroadconditionsinCentralEurope. from7.5to250kN. Iftheballbearingturntableandslewingringaretobe ThespecifiedaxleloadsforseriesKDL,HE,SOandND mountedabovethesteeredaxleandabovethekingpinon relatetousewheretheslewingringismountedonthefront semi-trailers,pleaseaskJOSTfortheloaddata,givingdetails axleofatrailerwiththreeaxlesandfifthwheelsteering,tra- ofthevehicle.Anydeviationsaregivenonthespecification vellingatspeedsofupto100kph(65mph).Ondual-axletrai- sheet. lers,thespecifiedaxleloadscanbeexceededby10%or 20%atspeedsbelow30kph(18mph). 9 Ballbearingturntablesandslewingrings Ball bearing turntables Included in supply KLK HE and SO •Standard/Low-maintenance(HEseries) •Drilled/Undrilled •Primed Technical Specification •Specialdrilltemplatesavailableuponrequest øB øB øF øF øD øD Drilltemplate1 Directionoftravel G G Upperring Lowerring ød ød H H 45° 20° ød ød G G ° ° øC øC 45 32 øE øE øA øA 32° ø18 KLKHE KLKSO ø18 Standard Standard øB øF øD Drilltemplate 2 Directionoftravel G ød Upperring Lowerring H ød 40° 20° G øC øE °40 °20 øA KLKHE 34° ø16 Low-maintenance ø16 Selection table / Versions available OrderNo. Permitted A B C D E F d G H Weight WA Drill axialload(kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (appr.kg) templateNo. KLKHE4 30 685 700 588 567 657 671 9 80 32.0 Standard Undrilled KLKHE5 50 880 895 783 762 852 866 16 9 80 43.0 Standard 2 KLKHE6-1000 60 1000 1015 903 882 972 986 9 80 48.0 Standard Undrilled KLKHE6 65 1090 1105 993 972 1060 1074 18 9 80 52.0 Standard 1 KLKHE12-1000 70 1000 1011 886 859 960 974 10 90 63.0 Standard Undrilled KLKHE12-1000W 70 1000 1008 881 850 960 974 10 90 65.0 Low-mainte. Undrilled KLKHE12 80 1100 1111 986 959 1060 1074 18 10 90 69.0 Standard 1 KLKHE12W 80 1100 1108 977 946 1060 1074 18 10 90 72.0 Low-mainte. 1 KLKHE18-1000 80 1000 1011 886 859 960 974 10 90 63.0 Standard Undrilled KLKHE18-1000W 80 1000 1008 881 850 960 974 10 90 65.0 Low-mainte. Undrilled KLKHE18 100 1100 1111 986 959 1060 1074 18 10 90 69.0 Standard 1 KLKHE18W 100 1100 1108 981 950 1060 1074 18 10 90 72.0 Low-mainte. 1 KLKHE1000-22 100 1000 1011 886 859 960 974 10 90 63.0 Standard Undrilled KLKHE1000-22W 100 1000 1008 881 850 960 974 10 90 65.0 Low-mainte. Undrilled KLKHE1100-22 120 1100 1111 986 959 1060 1074 18 10 90 69.0 Standard 1 KLKHE1100-22W 120 1100 1108 981 950 1060 1074 18 10 90 72.0 Low-mainte. 1 KLKSO1000-24 120 987 1000 873 842 952 966 10 90 68.0 Standard Undrilled KLKHE1200-22 130 1200 1211 1086 1059 1160 1174 18 10 90 76.0 Standard 1 KLKHE1200-22W 130 1200 1208 1081 1050 1160 1174 18 10 90 80.0 Low-mainte. 1 KLKHE1300-22 140 1300 1311 1186 1159 1260 1274 10 90 84.0 Standard Undrilled KLKHE1300-22W 140 1300 1308 1181 1150 1260 1274 10 90 89.0 Low-mainte. Undrilled KLKSO1100-24 160 1095 1108 981 950 1060 1074 18 10 90 75.0 Standard 1 KLKSO1200-24 180 1195 1208 1081 1050 1160 1174 10 90 83.0 Standard Undrilled Explanations: WA/Maintenance 10 Ballbearingturntablesandslewingrings Slewing ring KDL 900 Technical Specification Included in supply •Low-maintenance ca.øH •Undrilled øB •Hardenedbearings øF •Primed øD •Specialdrilltemplatesavailableuponrequest 2 1 6 5 2 1 ca.øG øC øE øA =Shapedprofile Selection table / Versions available OrderNo. Permitted A B C D E F G H Weight axialload(kN) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (mm) (appr.kg) KDL900-1W 40 520 409 412 302 490 332 371 451 25.0 KDL900-2W 80 650 539 542 432 620 462 501 581 32.0 KDL900-3W 120 750 639 642 532 720 562 601 681 39.0 KDL900-4W 150 850 739 742 632 820 662 701 781 45.0 KDL900-5W 180 950 839 842 732 920 762 801 881 51.0 KDL900-6W 210 1050 939 942 832 1020 862 901 981 57.0 KDL900-7W 250 1200 1089 1092 982 1170 1012 1051 1131 67.0 11
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