PROCESS P I P I N G : THE COMPLETE GUIDE TO ASME B31.3 Third Edition by Charles Becht IV ASHE Press New York Q 2009 by ASME, Three Park Avenue, New York, NY 10016 All rights reserved, Printed in the United States of America. Except as permitted under the United States Copyright Act of 1976, no part of this publication may be reproduced or distributed in any form or by any means, or stored in a database or retrieval system, without the prior written permission of the publisher. INFORMATION CONTAINED IN THIS WORK HAS BEEN OBTAINED BY THE AMERICAN SOCIETY OF MECHANICAL ENGINEERS FROM SOURCES BELIEVED TO BE RELIABLE. HOWEVER. NEITHER ASME NOR ITS AUTHORS OR EDITORS GUARANTEE THE ACCURACY OR COMPLETENESS OF ANY INFORMATION PUBLISHED IN THIS WORK. NEITHER ASME NOR ITS AUTHORS AND EDITORS SHALL BE RESPONSIBLE FOR ANY ERRORS. OMISSIONS. OR DAMAGES ARISING OUT OF THE USE OF THIS INFORMATION. THE WORK IS PUBLISHED WITH THE UNDERSTANDING THAT AS ME AND ITS AUTHORS AND EDITORS ARE SUPPLYING INFORMATION BUT ARE NUf ATTEMPTING TO RENDER ENGINEERING OR OTHER PROFESSIONAL SERVICES. IF SUCH ENGINEERING OR PROFESSIONAL SERVICES ARE REQUIRED. THE ASSISTANCE OF AN APPROPRIATE PROFESSIONAL SHOULD BE SOUGHT. ASME shall not be responsible for Slalemenls or opinions advanced in papers or ... printed in its publications (87.1.3). Statement from the Bylaws. For authorization to photocopy material for internal or personal use under those circumstances not falling within the fair use provisions of the Copyright Act, contact the Copyright Clearance Center (CCe), 222 Rosewood Drive, Danvers, MA 01923. lei: 978-750-8400, www.copyright.com. The Library of Congre!;s has cataloged the hardcover editioll as followj': Becht. C. Process piping: the complete guide to ASME B31.31 by Charles Becht IV.-2nd ed. p. cm. Includes bibliographical references and index. ISBN 0-7918-0217-5 I. Piping-Standards. 1. Title. TJ930.B347 2004 66O'.283---<1c22 2004046128 Cover photo: Hovensa Refinery. St Croix, USVI Courtesy of Hovensa ii To My Wife Mary And Children Charles, Derek, John, Kristen iii iv ABOUT THE AUTHOR ,'/ ( Dr. Becht is a recognized authority in pressure vessels, piping, expansion joints, and elevated temperature design. He is President of Becht Engineering Co. Inc, a consulting engineering company that provides both process and equipment engineering services as well as project and turnaround services for the process and power industries; President of Becht Engineering Canada Ltd.; President of Helidex, LLC; and Director of Sonomatic Ltd. (also dba Becht Sonomatic in North America) an NDE company that provides advanced ultrasonic imaging equipment and services. He has performed numerous expert troubleshooting and failure investigations, design reviews and construction inspections for capital projects into the billion dollar range, and consulting to manufacturers on design, development and code compliance for new and existing equip ment. He was previously with Energy Systems Group, Rockwell International and Exxon Research and Engineering where he was a pressure equipment specialist. Dr. Becht is Chair of the ASME B31.3, Process Piping Committee; Chair (founding) of the Post Construction Subcommittee on Repair and Testing (PCC), and member of other ASME Committees including the Post Construction Standards Committee (past Chair); Post Construction Executive Com mittee (past Chair); B&PV Code Subcommittee on Transport Tanks; B&PV Code Subgroup on Elevated Temperature Design (past Chair); B31 Code for Pressure Piping Standards Committee; B31 Mechanical Design Committee; B31 Executive Committee; and is a past member of the Board on Pressure Technol ogy Codes and Standards; the B&PV Code Subcommittee on Design; and the B&PV Code TG on Class 1 Expansion Joints for liquid metal service. He is a member of ASTM Committee F-I7, Plastic Piping Systems Main Committee; and the ASME PVP Division, Design and Analysis Committee. Dr. Becht has developed and introduced many new concepts into ASME B31.3, including weld joint strength reduction factors, alternative rules for flexibility analysis (Appendix P), new stress limits for occasional loads at elevated temperatures, and extension off factors to unlimited numbers of cycles. He received a PhD from Memorial University in Mechanical Engineering (dissertation: Behavior of Bellows), a MS from Stanford University in Structural Engineering and BSCE from Union College, New York. Chuck is a licensed professional engineer in 16 states and provinces, an ASME Fellow since 1996, recipient of the ASME Dedicated Service Award in 2001, and has more than 60 publications and five patents. v vi ACKNOWLEDGEMENTS Thanks to my assistant, Mickey Smajda, who helped in the preparation of this book, to the ASME publications staff who were helpful, and Fred Tatar and Bob Sims who reviewed Chapter 17. Thanks also to Bill Short who encouraged me to join the ASME B31.3 Code Committee in 1986, Sam Zamrik who encouraged me to teach a half-day tutorial on ASME B31.3 at the ASME Pressure Vessel and Piping Conference in 1992, and Chris Ziu who sponsored a series of three-day courses I taught on ASME B31.3, which, in turn, led to this book. And to my colleagues on the ASME B31.3 Code Committee, with whom I have had many interesting discussions over the years, and the students in the courses I have taughl that have, at times, asked difficult questions, that have greatly enriched this book. vii viii 2008 WHAT'S NEW IN THE EDITION OF THIS BOOK? I felt it would be useful to the reader to summarize changes, in particular for those that may have spent the time to already read through the 2004 edition of this book. This is not a complete summary of changes, but provides most of the major changes. The major additions relate to new Code requirements included in the 2006 and 2008 editions of ASME B31.3. These include the following. I. New requirements for weld joint strength reduction factors, in Section 3.4. 2. Changes to Section VITI references to be consistent with the rewritten Code, in Section 4.15, 9.3, Insert 9.2 and 17.6. 3. Addition of requirement for valve stem retention, in Section 5.2. 4. Update on various standards, in Chapter 5. 5. Discussion of Code Case 178, which provides a specific equation for evaluation of longitudinal stresses due to sustained loads, in 6.2. 6. New requirements for design of supports, in Section 9.3. 7. Replacement for Table 12.2 with the revised version from the 2006 edition. 8. Discussion of Code text added to clarify the intent of some progressive examination requirements, in Section 13.2. 9. Addition of Code Case 181 to provide acceptance criteria for advanced ultrasonic techniques that size defects, in Section 13.3. 10. Additional requirements and discussion of subassemblies that have been previously tested, in Sec- tion 14.1. II. Revised hydrostatic test requirements, in Section 14.2. 12. Addition of a Code Case for testing jacketed piping, in Section 14.7. 13. Changes to the pressure design equations for high pressure piping, in Section 17.3. 14. Coverage of use of listed materials to other editions, in Section 17.7. 15. Addition of leak test alternatives for high pressure piping, in Section 17.10. In addition, a few additional topics were covered. These include the following. 1. Addition of the photo taken at the 125th meeting of the ASME B31.3 Section Committee. 2. Addition of new Task Group H in the committee, in Section 1.6. 3. Additional discussion of requirements for Listed Components, in Section 2.3. 4. Mention of Appendix L, in Section 4.11. 5. Discussion of ASME Research on stress limits for occasional loads at elevated temperatures, in Sec tion 6.3. ix
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