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Process Identification and PID Control PDF

425 Pages·2009·2.26 MB·English
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PROCESS IDENTIFICATION AND PID CONTROL Su Whan Sung Jietae Lee Kyungpook National University, Republic of Korea In-Beum Lee Pohang University of Science and Technology, Republic of Korea PROCESS IDENTIFICATION AND PID CONTROL PROCESS IDENTIFICATION AND PID CONTROL Su Whan Sung Jietae Lee Kyungpook National University, Republic of Korea In-Beum Lee Pohang University of Science and Technology, Republic of Korea Copyright # 2009 John Wiley & Sons (Asia) Pte Ltd, 2 Clementi Loop, # 02-01, Singapore 129809 Visit our Home Page on www.wiley.com 1 1 MATLAB and Simulink are trademarks of The MathWorks, Inc. and are used with permission. The MathWorks 1 does not warrant the accuracy of the text or exercises in this book. This book’s use or discussion of MATLAB and 1 Simulink software or related products does not constitute endorsement or sponsorship by The MathWorks of a 1 1 particular pedagogical approach or particular use of the MATLAB and Simulink software. All Rights Reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, scanning, or otherwise, except as expressly permitted by law, without either the prior written permission of the Publisher, or authorization through payment of the appropriate photocopy fee to the Copyright Clearance Center. Requests for permission should be addressed to the Publisher, John Wiley & Sons (Asia) Pte Ltd, 2 Clementi Loop, #02-01, Singapore 129809, tel: 65-64632400, fax: 65-64646912, email: To our wives and children Contents Preface xi Part One Basics of Process Dynamics 1 1 Mathematical Representations of Linear Processes 3 1.1 Introduction to Process Control and Identification 3 1.2 Properties of Linear Processes 9 1.3 Laplace Transform 16 1.4 Transfer Function and State-Space Systems 32 Problems 38 2 Simulations 45 2.1 Simulating Processes Composed of Differential Equations 45 2.2 Simulating Processes Including Time Delay 50 2.3 Simulating Closed-Loop Control Systems 57 2.4 Useful Numerical Analysis Methods 59 Problems 74 3 Dynamic Behavior of Linear Processes 79 3.1 Low-Order Plus Time-Delay Processes 79 3.2 Process Reaction Curve Method 84 3.3 Poles and Zeroes 86 3.4 Block Diagram 92 3.5 Frequency Responses 94 Problems 103 Part Two Process Control 109 4 Proportional–Integral–Derivative Control 111 4.1 Structure of Proportional–Integral–Derivative Controllers and Implementation in Computers/Microprocessors 111 4.2 Roles of Three Parts of Proportional–Integral–Derivative Controllers 122 4.3 Integral Windup 129 viii Contents 4.4 Commercial Proportional–Integral–Derivative Controllers 135 Problems 147 5 Proportional–Integral–Derivative Controller Tuning 151 5.1 Trial-and-Error Tuning 151 5.2 Simple Process Identification Methods 154 5.3 Ziegler–Nichols Tuning Rule 157 5.4 Internal Model Control Tuning Rule 159 5.5 Integral of the Time-Weighted Absolute Value of the Error Tunning Rule for a First-Order Plus Time-Delay Model (ITAE-1) 161 5.6 Integral of the Time-Weighted Absolute Value of the Error Tunning Rule for a Second-Order Plus Time-Delay Model (ITAE-2) 166 5.7 Optimal Gain Margin Tuning Rule for an Unstable Second-Order Plus Time-Delay Model (OGM-unstable) 169 5.8 Model Reduction Method for Proportional–Integral–Derivative Controller Tuning 170 5.9 Consideration of Modeling Errors 196 5.10 Concluding Remarks 196 Problems 197 6 Dynamic Behavior of Closed-Loop Control Systems 201 6.1 Closed-Loop Transfer Function and Characteristic Equation 201 6.2 Bode Stability Criterion 203 6.3 Nyquist Stability Criterion 207 6.4 Gain Margin and Phase Margin 210 Problems 212 7 Enhanced Control Strategies 215 7.1 Cascade Control 215 7.2 Time-Delay Compensators 217 7.3 Gain Scheduling 225 7.4 Proportional–Integral–Derivative Control using Internal Feedback Loop 228 Problems 231 Part Three Process Identification 233 8 Process Identification Methods for Frequency Response Models 235 8.1 Fourier Series 235 8.2 Frequency Response Analysis and Autotuning 240 8.3 Describing Function Analysis 241 8.4 Fourier Analysis 247 8.5 Modified Fourier Transform 250 8.6 Frequency Response Analysis with Integrals 261 Problems 271

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