Proceedings of the International Symposium for Production Research 2018

958 Pages·2019·124.777 MB·English

by  Numan M. Durakbasa, M. Günes Gencyilmaz

Numan M. Durakbasa
Editors
M. Günes Gencyilmaz
Proceedings of
the International
Symposium
for Production
Research 2018
Proceedings of the International Symposium
for Production Research 2018
ü
Numan M. Durakbasa M. G nes Gencyilmaz
(cid:129)
Editors
Proceedings
of the International
Symposium for Production
Research 2018
123
Editors
Numan M.Durakbasa M.Günes Gencyilmaz
Faculty of MechanicalandIndustrial Faculty of Engineering
Engineering Istanbul Aydın University
Technische UniversitätWien Istanbul,Turkey
Vienna,Austria
ISBN978-3-319-92266-9 ISBN978-3-319-92267-6 (eBook)
https://doi.org/10.1007/978-3-319-92267-6
LibraryofCongressControlNumber:2018950774
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Foreword
Dear Colleagues and Friends,
It is a great pleasure to welcome you to the “International Symposium for
ProductionResearch—ISPR2018”attheTUWien,between28and31August,2018,
with the theme of “Impacts of Industry 4.0 on Production Systems”. We are
particularly pleased with our collaboration with Society for Production Research,
İstanbul,Turkey,inhostingthisyear’sSymposiuminVienna.
The purpose of the symposium is to bring together researchers, scientists and
experts at universities, companies, institutions, communities, associations and
societies to share ideas and vision on production and operations management and
technology and to provide a forum for experts and professionals to discuss the
actual theme “Impacts of Industry 4.0 on Production Systems” and the further
relevant developments in this area.
Wehopethatthisgatheringwillofferavenuewheretheparticipantswillenrich
their professional knowledge base and will present an opportunity to all the par-
ticipants to build and deepen friendships with experts, industry and corporate
professionals and authorities.
Kurt Matyas
August 2018 Vice-rector for Academic Affairs
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Preface
The 18th International Symposium for Production Research “ISPR2018” was held
in Vienna, Austria, from 28 to 31 August 2018, with the theme of “Impact of
Industry 4.0 on Production Systems”. This symposium was organized in Vienna,
for the second year in a row, by TU Wien and Society for Production Research,
Istanbul, Turkey.
Thegenericthemeof“Industry4.0”wasfirstadoptedinthesymposiumheldin
2016andmaintainedinthefollowingtwosymposia in2017 and2018butwith an
emphasis on therelevant developments and progress on the various aspects of this
“fourth industrial revolution”, thus symposium adopting the same main theme but
taking variousaspectsof it into account,with thepurpose ofdrawing theattention
of the researchers to the influences of this new industrial era on the production
systems and production management.
The world of science and technology is under increasing influence of the
requirements of Industry 4.0. Transition to a new era seems inevitable for every
sectorofindustry.Duetotheimportanceofthistheme,ISPR2018hostednumerous
distinguished speakers from both the academia and industry to hear their views on
the impacts of Industry 4.0 on the various components of production systems.
Thisvolumeofproceedingsfromthesymposiumcontains76refereedpapersin
18 categories shown in the contents of the proceedings. Participants from 11
countriesattendedthesymposium.12invitedtalksand76paperswerepresentedin
19 sessions.
We are very grateful to our host institution, the Vienna University of
Technology, for its invaluable support and hospitality and for enabling this sym-
posiumtobeorganized,forasecondtime,intheirpremises.Inparticular,wewould
like to express our gratitude to Vice-Rector Prof. Kurt Matyas, also the Honorary
Chairman of the Scientific Committee of this symposium for his leadership and
generous support. We also thank to Prof. Detlef Gerhard, Dean of the Faculty of
Mechanical and Industrial Engineering, Prof. Friedrich Bleicher, Head of the
Institute for Production Engineering and Laser Technology for their interest and
support for this symposium.
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viii Preface
Wewouldliketothankallthekeynoteandinvitedspeakerswhosecontributions
enhanced the success of the symposium.
In organizing this event, our colleagues in Vienna and Istanbul contributed
endless hours of hard work, energy and wisdom to make this event the success it
was. On the Vienna side, our sincere thanks go to the staff of the Department for
Interchangeable Manufacturing and Industrial Metrology of the Institute for
Production Engineering and Laser Technology, in particular, Mr. Erol Güclü.
On the Istanbul side, we are very grateful to Prof. Zaim and Prof. Çebi who
made available the resources of their departments, and to Ms. Hatice Camgöz
Akdağ who was involved in every aspect of the organization from the very
beginning. Our special thanks go to Ms. Tuğçe Beldek, and Mr. Kemal
Konyalıoğlu, as well as our research assistants, for their hard and dedicated work.
WewouldliketoexpressourgratitudetotheboardmembersoftheSocietyfor
ProductionResearchinIstanbulfortheirstrongsupportanddedicationtomakethe
symposium a success.
Ourveryspecialthanksgotoourcolleagues,theparticipantsofthissymposium.
Undoubtedly, they are the core component of this organization.
We would like to recognize and thank our dear colleagues who graciously
accepted to join the honorary and scientific committees or who served as peers in
this event.
Finally, no such event is possible without the generous support of patrons and
sponsors.Inthisregard,wewouldliketothankDr.MichaelLudwig,theMayorof
Vienna,forhostingareceptionfortheparticipantsofthissymposium,andtoallthe
corporations and individuals who provided invaluable financial and intellectual
contributions.
And last, but not least, we are grateful to Ms. Silvia Schilgerius, Senior Editor
AppliedSciencesfromSpringerNature,forherableguidance,professionalismand
patience.
M. Güneş Gençyılmaz
Numan M. Durakbaşa
Production of the Future
TheIndustry4.0isaninnovativeconceptandmodelforfutureenterpriseswhichis
initiatedwiththe aim to provide cost-effective, efficient, agile and optimal ways to
customer-drivendesignandproduction.Companiesoperatinginvariousproduction
areas in the future will be adapting more and more Industry 4.0 technologies that
were originally modelled in smart manufacturing and multi-functional integrated
factories(MFIF).ThetransitiontotheIndustry4.0requiresmodelstobeintegrated
by utilizing advanced information analytics, artificial intelligence and intercon-
nected Industrial Internet of things (IIoT) as a part of automated and robotic
applications, networked intelligent machines and instruments.
Intelligenceisanessentialfeatureoffuturedevelopmentandproductionsystems
andintelligentproductionisamajorcomponentoffuturebusinesses,alsoaccording
tothetechnologicaldevelopmentsespeciallyinthefieldofprecisionengineeringat
micro/nano and pico scale production. Modern production engineering and pro-
ductionmetrologyanditsindustrialapplicationstartedonthebasisofthescientific,
technicalandorganisationalworkofE.Abbe,WilliamTaylorandF.W.Taylorand
at the end of the twentieth century—the “Quality Control Century”—the devel-
opment has reached nanotechnology and is proceeding to pico- and phytotech-
nology. To meet market demands in a global industrial world, manufacturing
enterprisesmustbeflexibleandagileenoughtorespondquicklytoproductdemand
changes also according technological developments especially in the field of pre-
cision engineering at micro-, nano- and pico-scale production with support of
artificial intelligence (AI) and modern Information technology (IT), modern
cost-effective customer-driven design and manufacturing.
Adequate knowledge in the areas of intelligent production and especially
intelligent metrology are important presuppositions to achieve waste-free produc-
tion and low costs of manufacturing and accuracy at the same time within the
sophisticated production systems. Thisis ofextreme importance inthe current and
future worldwide competition in industry and production engineering and at the
same time in the face of increasingly higher costs of energy and raw material.
Learning with self-improving ability makes possible the way to “Zero Error”
production.Fuzzylogicwillbeappliedforqualityfunctiondeployment(QFD)and
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x ProductionoftheFuture
for the monitoring and forecasting of maintenance of measuring instruments, and
furtheronforintelligentdesignandforahigh-levelknowledge-basedexpertsystem
fortolerancingandqualityplanning.Thesupervisionofqualityintheprocesschain
as well as its optimization by means of knowledge and neuronal-network-based
learning management system, and a self-learning system with neuronal networks
can be used in the factory of the future according to Industry 4.0 concept to learn
stepwise from deviations and to improve the processes continuously.
On the basis of the technological developments, the manufacturing sector faces
radical structural changes, with the digital transformation offering enormous
opportunities but also presenting high-level challenges. The challenge today is
implementing the concepts of the automation creatively with the possibilities of
new sensors and instruments that allow metrological technologies and integrate
telepresence production processes towards a complete platform industry 4.0 not
only in large production complexes but mainly in the SMEs.
Amid the challenges of competitive and digital technologies in the advanced
manufacturing industry, the universities and industry cooperation are imperative.
The new aspects of cooperation between the research institutions and the manu-
facturing industry will provide a development capacity for high-quality and inno-
vative products in the frame of Industry 4.0 concept.
August 2018 Günes Gencyilmaz
Numan Durakbasa
Organization
ISPR2018 was organized by TU Wien, Austria, and the Society for Production
Research,Turkey.ThesymposiumtookplaceontheTUtheSkyCampusoftheTU
Wien.
Editors
Numan M. Durakbaşa
M. Güneş Gençyılmaz
Co-editors
Peter Kopacek
Ayhan Toraman
Selim Zaim
Jorge Martin Bauer
Serpil Erol
Semra Birgün
Kemal Güven Gülen
Andreas Otto
Alptekin Erkollar
Mahmut Tekin
Honorary Chair
Kurt Matyas TU Wien, Austria
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