Ricardo R. Ambriz David Jaramillo Gabriel Plascencia Editors Moussa Nait Abdelaziz Proceedings of the 17th International Conference on New Trends in Fatigue and Fracture Proceedings of the 17th International Conference on New Trends in Fatigue and Fracture Ricardo R. Ambriz David Jaramillo (cid:129) Gabriel Plascencia Moussa Nait Abdelaziz (cid:129) Editors Proceedings of the 17th International Conference on New Trends in Fatigue and Fracture 123 Editors Ricardo R.Ambriz GabrielPlascencia CIITEC-Instituto Politécnico Nacional CIITEC-Instituto Politécnico Nacional Mexico City Mexico City Mexico Mexico DavidJaramillo Moussa Nait Abdelaziz CIITEC-Instituto Politécnico Nacional Polytech’Lille Mexico City Universitédes Sciences et Mexico TechnologiesdeLille Villeneuve-d’Ascq France ISBN978-3-319-70364-0 ISBN978-3-319-70365-7 (eBook) https://doi.org/10.1007/978-3-319-70365-7 LibraryofCongressControlNumber:2017959154 ©SpringerInternationalPublishingAG2018 Thisworkissubjecttocopyright.AllrightsarereservedbythePublisher,whetherthewholeorpart of the material is concerned, specifically the rights of translation, reprinting, reuse of illustrations, recitation, broadcasting, reproduction on microfilms or in any other physical way, and transmission orinformationstorageandretrieval,electronicadaptation,computersoftware,orbysimilarordissimilar methodologynowknownorhereafterdeveloped. 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Printedonacid-freepaper ThisSpringerimprintispublishedbySpringerNature TheregisteredcompanyisSpringerInternationalPublishingAG Theregisteredcompanyaddressis:Gewerbestrasse11,6330Cham,Switzerland Contents Theoretical and Experimental Analysis of the Energy Dissipation at Fatigue Crack Tip Under Cyclic Loading with Constant Stress Intensity Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 O. Plekhov, A. Vshivkov and A. Iziumova A Study of Progressive Milling Technology on Surface Topography and Fatigue Properties of the High Strength Aluminum Alloy 7475-T7351. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Miroslav Piska, Petra Ohnistova, Jana Hornikova and Charles Hervoches Study and Design of a New Range of Composite Based Shock Absorbers for the Automotive Sector. . . . . . . . . . . . . . . . . . . . . . . . . . . 19 J. Niez, M. Ben Amara, J. Capelle, V. Bouchart and P. Chevrier A New High-Cycle Fatigue Criterion Based on a Self-consistent Scheme for Hard Metals Under Non-proportional Loading . . . . . . . . . . 29 Kékéli Amouzou and Eric Charkaluk CharacterizationandEvaluationofaRailwayWheelSteelintheHCF and VHCF Regimes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41 HenriqueSoares,PedroCosta,MárioVieira,ManuelFreitasandLuísReis High-Temperature Low Cycle Fatigue Resistance of Inconel 713LC Coated with Novel Thermal Barrier Coating . . . . . . . . . . . . . . . . . . . . . 49 Ivo Šulák, Karel Obrtlík, Ladislav Čelko, David Jech and Pavel Gejdoš The Effect of Pearlite Banding on the Mechanical Anisotropy of Low Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 M. Beltrán, J. L. González, D. I. Rivas, Felipe Hernández and Héctor Dorantes v vi Contents Analysis of Mechanical Behavior of the Underlying Soft Tissue to Ischial Tuberosities Using Finite Element Method . . . . . . . . . . . . . . . 67 Diana Alicia Gayol-Mérida, Víctor Manuel Araujo-Monsalvo, José de Jesús Silva-Lomelí, Víctor Manuel Domínguez-Hernández, Marcos Martínez-Cruz, Elisa Martínez-Coría, Martín Luna-Méndez and Aylenid Alemán-Pérez Study of the Endurance Limit of AA7075 Aluminum Produced by High-Pressure Vacuum Die Casting Analyzed by Classical Whöler Curve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 David Levasseur, Jimmy Simard, Francis Breton and Lotfi Toubal Life Prediction of a Mono Contact Aluminum/Steel at Constant and Variable Amplitudes Loading in Fretting Fatigue Configuration . . . . . . 85 A. Belloula, A. Amrouche and M. Nait-Abdelaziz InfluenceofMicrostructureonFatigueCrackFormationandGrowth in a Low-Carbon Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Donka Angelova, Rozina Yordanova and Svetla Yankova Determination of the Region of Stabilization of Low-Cycle Fatigue HSLE Steel from Test Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Bojana Aleksić, Vujadin Aleksić, Abubakr Hemer, Ljubica Milović and Aleksandar Grbović Study of a Stud Bolt Wrench Failure Due to an Inadequate Heat Treatment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 113 Sandra L. Rodriguez-Reyna, Francisco G. Perez-Gutierrez, J. Luis Hernández-Rivera, Jorge Zaragoza-Siqueiros and Christian J. Garcia-Lopez Multiaxial Fatigue of Rubbers: Comparative Study Between Predictive Tools . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 123 G. Ayoub, M. Naït Abdelaziz and F. Zaïri Laboratory Study of Fatigue in Water Conveying HDPE and PVC Pipes Subject to Extreme Hydraulic Transient Pressures. . . . . . . . . . . . 129 René Autrique Ruiz and Eduardo Antonio Rodal Canales Probabilistic Assessment of Nuclear Piping Integrity by Considering Environmental Fatigue and Stress Corrosion Cracking . . . . . . . . . . . . . 139 Seung Hyun Kim, Md Nasimul Goni and Yoon-Suk Chang The Inspections, Standards and Repairing Methods for Pipeline with Composite: A Review and Case Study . . . . . . . . . . . . . . . . . . . . . . . . . . 147 M. Hadj Meliani, O. Bouledroua, Z. Azari, A. Sorour, N. Merah and G. Pluvinage Contents vii Effect of Microstructure on Tension, Charpy and DWTT Properties on Two API X70 Plates . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 157 Fernando Guzmán, Moisés Hinojosa and Eduardo Frias Fatigue Analysis in a Bellow Expansion Joint Installed a Heat Exchanger . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165 I. Villagómez, J. L. González, J. J. Trujillo and D. Rivas Failure Analysis of Stress Corrosion Cracking of a Ball Valve in Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173 I. Mortera, J. L. González, A. Casarrubias and D. Rivas Assessment of Danger Due to Cracks in Structural Elements of Different Shapes and Geometry . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 181 Orest Bilyy FormationofPreferentialPathsinCrackedHele-ShawCellsbyWater Injection—An Experimental Study. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 189 S.deSantiago,I.V.Lijanova,C.O.Olivares-XometlandN.V.Likhanova SmithWatsonandTopperModelintheDeterminationoftheFatigue Life of an Automotive Steel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 197 F. F. Curiel, R. R. Ambriz, M. A. García, M. C. Ramírez and S. García Influence of Weld Parameters and Filler-Wire on Fatigue Behavior of MIG-Welded Al-5083 Alloy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 209 Vidit Gaur, Manabu Enoki, Toshiya Okada and Syohei Yomogida Mechanical Evaluation of IN718-AL6XN Dissimilar Weldment . . . . . . . 215 R. Cortés, R. R. Ambriz, V. H. López, E. R. Barragán, A. Ruiz and D. Jaramillo Fatigue Life of Resistance Spot Welding on Dual-Phase Steels. . . . . . . . 225 J. H. Ordoñez Lara, R. R. Ambriz, C. García, G. Plascencia and D. Jaramillo Failure Analysis by Hot Cracking Root HAZ in Welding SMAW Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 237 M. Arzola, J. L. González, S. J. García, D. I. Rivas and E. Sandoval EffectofElectromagneticFieldontheMicrostructureandMechanical Properties of the Dissimilar 2205/316L Welded Joint. . . . . . . . . . . . . . . 247 S. L. Hernández-Trujillo, V. H. López-Morelos, R. García-Hernández, M. A. García-Rentería, A. Ruiz-Marines and J. A. Verduzco-Martínez Heat Input Effect on the Mechanical Properties of Inconel 718 Gas Tungsten Arc Welds. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 255 N.K.Rodríguez,E.R.Barragán,I.V.Lijanova,R.Cortés,R.R.Ambriz, C. Méndez and D. Jaramillo viii Contents A Case Study of Corrosion Fatigue in Aluminium Casing Bolt Holes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 263 Siew Fong Choy Study oftheModal Effect of1045Steel Pre-stressedBeams Subjected to Residual Stress. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 269 Erasto Vergara Hernández, Brenda Carolina Pérez Millán, Juan Manuel Sandoval Pineda and Luis Armando Flores Herrera Experimental Analysis of Fatigue Cracks Emanating from Corner Notches in the Presence of Variable Residual Stress Fields . . . . . . . . . . 273 J. L. Cuevas, C. Garcia, A. Amrouche, R. R. Ambriz and D. Jaramillo FatigueCrackInitiationandGrowthonWeldedJointsof2205Duplex Alloy: The Effect of Electromagnetic Interaction During Welding . . . . . 281 J. Rosado-Carrasco, J. González-Sánchez, V. H. López-Morelos and G. R. Domínguez Nondestructive Monitoring of Rail Surface Damage Via Barkhausen Noise Technique. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 287 M. Neslušan, K. Zgútová, I. Maňková, P. Kejzlar and J. Čapek Failure Analysis of Stress Corrosion Cracking of Two Tees in a Pressurized Drainage System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 299 D. Rivas, J. L. González, A. Casarrubias and M. Beltran Fatigue Life Extension of 2205 Duplex Stainless Steel by Laser Shock Processing: Simulation and Experimentation . . . . . . . . . . . . . . . . . . . . . 307 V. Granados-Alejo, C. A. Vázquez-Jiménez, C. Rubio-González and G. Gómez-Rosas Fracture Toughness of Fiber Metal Laminates Through the Concepts of Stiffness and Strain-Intensity-Factor . . . . . . . . . . . . . . . . . . . . . . . . . 313 Jesús Gerardo Martínez Figueroa and Perla Itzel Alcántara Llanas Uncertainty Quantification of Fatigue Life Prediction in Welded Structures Using Microstructure-Based Simulations. . . . . . . . . . . . . . . . 329 Takayuki Shiraiwa, Fabien Briffod and Manabu Enoki Prediction of Fatigue Life Induced by Defects Considering Crack Initiation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 335 Ryota Sakaguchi, Takayuki Shiraiwa and Manabu Enoki Peridynamic Modeling of Cracking in Ceramic Matrix Composites. . . . 341 Yile Hu, Erdogan Madenci and Nam Phan Evaluation of Stress Intensity Factors (SIFs) Using Extended Finite Element Method (XFEM). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 355 Bojana Aleksić, Aleksandar Grbović, Abubakr Hemer, Ljubica Milović and Vujadin Aleksić Theoretical and Experimental Analysis of the Energy Dissipation at Fatigue Crack Tip Under Cyclic Loading with Constant Stress Intensity Factor O. Plekhov, A. Vshivkov and A. Iziumova Introduction Fatigue crack propagation in metals is one the important problems of fracture mechanics. During pretty wide range of crack rates the kinetics of a crack growth can be described by correlation with a value of current stress intensity factor (Paris’s law). This correlation is the result of the approximation of many experi- mental data and doesn’t explain the physical nature of this process. Many authors proposed other correlations of the fatigue crack rate and different mechanical-structural parameters. For instance the J-integral, the work of plastic deformation,thesizeofthezoneofaplasticdeformation,theamountofdissipated energy were used as a parameter determining the crack propagation rate [1, 2]. The infrared thermography has been considered as a most effective method for estimating of the power of the heat sources in the process of mechanical testing. Themainproblemofapplicationofthistechniquetothestudyofheatdissipationis caused bytheuncertaintyofsolution ofinverseproblem.The principal solution of the problem of determination of energy dissipation under deformation can be obtainedbythedevelopmentoftheadditionalsystemfordirectmonitoringofaheat flow. Such system based on the Seebeck effect was developed in ICMM UB RAS [3]. The system allows one to carry out quantitative measurements of a heat flow from the deformed sample within an area given by the dimensions of the used Peltier element. Thepreviousstudyoftheauthorswasfocusedoncrackgrowthproblemsunder constant stress amplitude [3]. The experiments with constant stress intensity factor for the first time were reported in [4]. It has been shown that heat dissipation measured by contact heat flux sensor decreases during the crack propagation with the constant stress intensity factor. O.Plekhov(&)(cid:1)A.Vshivkov(cid:1)A.Iziumova InstituteofContinuousMediaMechanicsUBRAS,614014Perm,Russia e-mail:[email protected] ©SpringerInternationalPublishingAG2018 1 R.R.Ambrizetal.(eds.),Proceedingsofthe17thInternationalConferenceonNew TrendsinFatigueandFracture,https://doi.org/10.1007/978-3-319-70365-7_1 2 O.Plekhovetal. To propose a theoretical explanation of this effect we derived an equation describing the evolution of plastic work at the crack tip. Following by the idea [5] wedividedtheplasticworkand,asaconsequence,heatdissipationatcracktipinto two parts corresponding to reversible (cyclic) and monotonic plastic zones. Analysis of this approximation has shown the independence of heat dissipation in cyclic plastic zone from the crack advance. The dissipation in monotonic plastic zoneisafunctionofbothcrackrateandcharacteristicdiameteroftheyieldsurface and gives well know correlation between fatigue crack rate and dissipated energy [3]. Toconfirmtheproposedapproximationwecompareitwiththeresultsoffatigue crack propagation test in flat samples made from stainless steel AISE 304. The obtained results are in a qualitative agreement with the experimental data. Experimental Setup A series of samples made from stainless steel AISE 304 were tested. The detailed description of mechanical properties, geometry of the samples and test conditions arepresentedin[3,4].Thesamplesweresubjectedtocyclicloadingof20 Hzwith the constant stress intensity factor and loading ratio R = −1. To analyze the dissipated energy at the crack tip a contact heat flux sensor was designedandconstructed.Thedetaileddescriptionofthesensorispresentedin[3]. The proposed sensor is based on the Seebeck effect, which is the reverse of the Peltier effect. The Peltier effect is a thermoelectric phenomenon, in which the passage of electric current through conducting medium leads to the generation or absorptionofheatatthepointofcontactoftwodissimilarconductors.Thequantity ofheatanditssigndependonthetypeofmaterialsincontact,thedirectionandthe strength of the electric current. A thermal contact between the sample and the sensor is provided by the introduction of the thermal paste. These sensors were calibratedusingadevicereproducingthesampleunderstudywithacontrolledheat flux. The experimental program includes four tests with the constant stress intensity factor. The constant stress intensity factors are equal of 15, 17.5, 20, 22.5. The crack rates were 2.0076, 6.6391e−08 m/cycle, 1.0245, 1.7177e−07 m/cycle, cor- respondingly. Each experiment includes first part withconstant stress amplitude to initiate the fatigue crack with the length of 1 mm and the second part with the constant stress intensity factor which was kept up to the 8 mm crack length. It is important to note that similar experimental program was realized in ICMM UB RAS. The detailed description of mechanical properties, geometry of the samples and test conditions are presented in [3]. The similar steel (Russian analog) with different sample geometries was tested with the loading ratio R = 0. The stress intensity factors were equal to 25 and 30 MPa m1/2 (for crack rates of 1.4, 1.65e−07 m/cycle, correspondingly). The results of the both experimental programs are.