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Pro-Engineer. Mechanism Design and Analysis. 2001 PDF

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PTC Global Services MMeecchhaanniissmm DDeessiiggnn aanndd AAnnaallyyssiiss Release 2001 T-889-320-01 Copyright Mechanism Design and Analysis Copyright © 2001 Parametric Technology Corporation. All Rights Reserved. This Mechanism Design and Analysis Training Guide may not be copied, reproduced, disclosed, transferred, or reduced to any form, including electronic medium or machine-readable form, or transmitted or publicly performed by any means, electronic or otherwise, unless Parametric Technology Corporation (PTC) consents in writing in advance. User and training documentation from Parametric Technology Corporation (PTC) is subject to the copyright laws of the United States and other countries and is provided under a license agreement that restricts copying, disclosure, and use of such documentation. PTC hereby grants to the licensed user the right to make copies in printed form of this documentation if provided on software media, but only for internal/personal use and in accordance with the license agreement under which the applicable software is licensed. Any copy made shall include the PTC copyright notice and any other proprietary notice provided by PTC. This documentation may not be disclosed, transferred, modified, or reduced to any form, including electronic media, or transmitted or made publicly available by any means without the prior written consent of PTC and no authorization is granted to make copies for such purposes. Information described herein is furnished for general information only, is subject to change without notice, and should not be construed as a warranty or commitment by PTC. PTC assumes no responsibility or liability for any errors or inaccuracies that may appear in this document. The software described in this document is provided under written license agreement, contains valuable trade secrets and proprietary information, and is protected by the copyright laws of the United States and other countries. UNAUTHORIZED USE OF SOFTWARE OR ITS DOCUMENTATION CAN RESULT IN CIVIL DAMAGES AND CRIMINAL PROSECUTION. Registered Trademarks of Parametric Technology Corporation or a Subsidiary: Advanced Surface Design, CADDS, CADDShade, Computervision, Computervision Services, Electronic Product Definition, EPD, HARNESSDESIGN, Info*Engine, InPart, MEDUSA, Optegra, Parametric Technology, Parametric Technology Corporation, Pro/ENGINEER, Pro/HELP, Pro/INTRALINK, Pro/MECHANICA, Pro/TOOLKIT, PTC, PT/Products, Windchill, and the InPart logo. Trademarks of Parametric Technology Corporation or a Subsidiary 3DPAINT, Associative Topology Bus, Behavioral Modeler, BOMBOT, CDRS, CounterPart, CV, CVact, CVaec, CVdesign, CV-DORS, CVMAC, CVNC, CVToolmaker, DesignSuite, DIMENSION III, DIVISION, DVS, DVSAFEWORK, EDE, e/ENGINEER, Electrical Design Entry, e-Series, Expert Machinist, Expert Toolmaker, Flexible Engineering, ICEM, Import Data Doctor, Information for Innovation, i-Series, ISSM, MEDEA, ModelCHECK, NC Builder, Nitidus, PARTBOT, PartSpeak, Pro/ANIMATE, Pro/ASSEMBLY, Pro/CABLING, Pro/CASTING, Pro/CDT, Pro/CMM, Pro/COMPOSITE, Pro/CONVERT, Pro/DATA for PDGS, Pro/DESIGNER, Pro/DESKTOP, Pro/DETAIL, Pro/DIAGRAM, Pro/DIEFACE, Pro/DRAW, Pro/ECAD, Pro/ENGINE, Pro/FEATURE, Pro/FEM-POST, Pro/FLY-THROUGH, Pro/HARNESS-MFG, Pro/INTERFACE, Pro/LANGUAGE, Pro/LEGACY, Pro/LIBRARYACCESS, Pro/MESH, Pro/Model.View, Pro/MOLDESIGN,Pro/NC-ADVANCED, Pro/NC-CHECK, Pro/NC-MILL, Pro/NCPOST, Pro/NC-SHEETMETAL, Pro/NC-TURN, Pro/NC-WEDM, Pro/NC-Wire EDM, Pro/NETWORK ANIMATOR, Pro/NOTEBOOK, Pro/PDM, Pro/PHOTORENDER, Pro/PHOTORENDER TEXTURE LIBRARY, Pro/PIPING, Pro/PLASTIC ADVISOR, Pro/PLOT, Pro/POWER DESIGN, Pro/PROCESS, Pro/REPORT, Pro/REVIEW, Pro/SCAN-TOOLS, Pro/SHEETMETAL, Pro/SURFACE, Pro/VERIFY, Pro/Web.Link, Pro/Web.Publish, Pro/WELDING, Product Structure Navigator, PTC i-Series, Shaping Innovation, Shrinkwrap, The Product Development Company, Virtual Design Environment, Windchill e-Catalog, Windchill e-Series, Windchill ProjectLink, CV-Computervision logo, DIVISION logo, and ICEM logo. Copyright Third-Party Trademarks Oracle is a registered trademark of Oracle Corporation. Windows and Windows NT are registered trademarks of Microsoft Corporation. Java and all Java based marks are trademarks or registered trademarks of Sun Microsystems, Inc. Adobe is a registered trademark of Adobe Systems. Metaphase is a registered trademark of Metaphase Technology Inc. Baan is a registered trademark of Baan Company. Unigraphics is a registered trademark of EDS Corp. I-DEAS is a registered trademark of SDRC. SolidWorks is a registered trademark of Solidworks Corp. Matrix One is a trademark of Matrix One Software. SHERPA is a registered trademark of Inso Corp. AutoCAD is a registered trademark of Autodesk, Inc. CADAM and CATIA are registered trademarks of Dassault Systems. Helix is a trademark of Microcadam, Inc. IRIX is a registered trademark of Silicon Graphics, Inc. PDGS is a registered trademark of Ford Motor Company. SAP and R/3 are registered trademarks of SAP AG Germany. FLEXlm is a registered trademark of GLOBEtrotter Software, Inc. Rational Rose 2000E, is copyrighted software of Rational Software Corporation. RetrievalWare is copyrighted software of Excalibur Technologies Corporation. VisualCafé is copyrighted software of WebGain, Inc. VisTools library is copyrighted software of Visual Kinematics, Inc. (VKI) containing confidential trade secret information belonging to VKI. HOOPS graphics system is a proprietary software product of, and is copyrighted by, Tech Soft America, Inc. All other brand or product names are trademarks or registered trademarks of their respective holders.UNITED STATES GOVERNMENT RESTRICTED RIGHTS LEGEND This document and the software described herein are Commercial Computer Documentation and Software, pursuant to FAR 12.212(a)-(b) or DFARS 227.7202-1(a) and 227.7202-3(a), and are provided to the Government under a limited commercial license only. For procurements predating the above clauses, use, duplication, or disclosure by the Government is subject to the restrictions set forth in subparagraph (c)(1)(ii) of the Rights in Technical Data and Computer Software Clause at DFARS 252.227-7013 or Commercial Computer Software-Restricted Rights at FAR 52.227-19, as applicable. Parametric Technology Corporation, 140 Kendrick Street, Needham, Massachusetts 02494 USA © 2001 Parametric Technology Corporation. Unpublished – all rights reserved under the copyright laws of the United States. PRINTING HISTORY Document No. Date Description PU-889-320-01 05/16//01 Initial Printing of Pro/USER: Mechanism Design and Analysis for Release 2001 T-889-320-01 09/06//01 Initial Printing of Mechanism Design and Analysis for Release 2001 Order Number T-889-320-EN Printed in U.S.A Training Agenda Mechanism Design and Analysis Day One Module 1: Introduction to Mechanism Design Module 2: Creating and Analyzing Mechanisms Module 3: Configuring Joint Axis Settings Module 4: Defining Drivers and Motion Module 5: Working with Motion Analysis Results Module 6: Creating Cam and Slot Connections Module 7: Optimizing Mechanism Designs PTC Telephone and Fax Numbers The following is a list of telephone and fax numbers you may find useful: Education Services Registration in North America Tel: (888)-782-3773 Fax: (781) 370-5553 Technical Support (Monday - Friday) Tel: (800) 477-6435 (U.S.) (781) 370-5332 or (781) 370-5523 (outside U.S.) Fax: (781) 370-5650 License Management Tel: (800) 216-8945 (U.S.) (781) 370-5559 (outside U.S.) Fax: (781) 370-5795 Contracts Tel: (800) 791-9966 (U.S.) (781) 370-5700 (outside U.S.) In addition, you can find the PTC home page on the World Wide Web can be found at: http://www.ptc.com. The Web site contains the latest training schedules, registration information, directions to training facilities, and course descriptions, as well as information on PTC, the Pro/ENGINEER product line, Consulting Services, Customer Support, and Pro/PARTNERS. Table of Contents Mechanism Design and Analysis INTRODUCTION TO MECHANISM DESIGN 1-1 OVERVIEW.......................................................................................................................1-2 IMPLEMENTING MECHANISM DESIGN EXTENSION..............................................1-2 Mechanism Design without Cam and Slot Connections....................................................1-2 Mechanism Design with Cam and Slot Connections.........................................................1-4 MECHANISM DESIGN INTERFACE.............................................................................1-4 Using Mechanism Design Icons.........................................................................................1-4 Accessing the Object Sensitive Menu................................................................................1-5 CREATING AND ANALYZING MECHANISMS 2-1 CREATING MECHANISM ASSEMBLIES.....................................................................2-2 Comparing Connections to Constraints..............................................................................2-2 Selecting Connection Types...............................................................................................2-2 Calculating Mechanism Degrees of Freedom....................................................................2-7 Working with the Body......................................................................................................2-8 Redefining Assemblies as Mechanisms.............................................................................2-9 SIMULATING MOTION...................................................................................................2-9 Dragging Assembly Components....................................................................................2-10 Adding Controls when Dragging.....................................................................................2-11 Recording Configurations with Snapshots.......................................................................2-13 Other Commands.............................................................................................................2-14 LABORATORY PRACTICAL........................................................................................2-15 EXERCISE 1: Creating a Crane Assembly......................................................................2-15 EXERCISE 2: Creating Reciprocating Saw Components................................................2-20 CONFIGURING JOINT AXIS SETTINGS 3-1 JOINT AXIS SETTINGS...................................................................................................3-2 Defining the Zero References............................................................................................3-2 Setting the Range of Motion..............................................................................................3-4 Setting the Regeneration Configuration.............................................................................3-4 LABORATORY PRACTICAL..........................................................................................3-5 EXERCISE 1: Configuring Joint Axis Settings.................................................................3-5 DEFINING DRIVERS AND MOTION 4-1 DRIVERS AND MOTION................................................................................................4-2 Selecting a Driver...............................................................................................................4-2 Configuring Driver Profiles................................................................................................4-5 DEFINING MOTIONS......................................................................................................4-7 Configuring Time Domain Settings...................................................................................4-8 Selecting Active Drivers.....................................................................................................4-8 Running Motion Definitions...............................................................................................4-9 LABORATORY PRACTICAL.......................................................................................4-10 EXERCISE 1: Creating Standard Joint Axis Drivers.......................................................4-10 EXERCISE 2: Creating Table Joint Axis Drivers............................................................4-13 EXERCISE 3: Creating Geometric Drivers.....................................................................4-16 WORKING WITH MOTION ANALYSIS RESULTS 5-1 REVIEWING MECHANISM ANALYSIS RESULTS.....................................................5-2 Viewing Playback Results..................................................................................................5-2 Generating Movie and Image Files....................................................................................5-2 Checking Motion Interference............................................................................................5-3 Evaluating Motion Envelopes............................................................................................5-4 Capturing Measurements and Show Plots..........................................................................5-5 Evaluating Trace and Cam Synthesis Curves.....................................................................5-6 LABORATORY PRACTICAL.........................................................................................5-8 EXERCISE 1: Viewing Motion Playbacks and Creating Trace Curves.............................5-8 EXERCISE 2: Creating Measures....................................................................................5-10 EXERCISE 3: Checking for Interference.........................................................................5-13 CREATING CAM AND SLOT CONNECTIONS 6-1 CREATING CAM-FOLLOWER CONNECTIONS.........................................................6-2 Creating Cam Surfaces.......................................................................................................6-2 CREATING SLOT-FOLLOWER CONNECTIONS.........................................................6-4 LABORATORY PRACTICAL.........................................................................................6-6 EXERCISE 1: Creating Geneva Cam Mechanisms...........................................................6-6 EXERCISE 2: Synthesizing Cam Profiles.......................................................................6-12 EXERCISE 3: Creating Slot Connections........................................................................6-21 OPTIMIZING MECHANISM DESIGNS 7-1 BEHAVIORAL MODELING EXTENSION....................................................................7-2 Pro/ENGINEER Analysis..................................................................................................7-2 Datum Analysis Features....................................................................................................7-5 OPTIMIZING MECHANISM DESIGNS..........................................................................7-9 Integrating MDX and BMX...............................................................................................7-9 Optimizing Designs............................................................................................................7-9 LABORATORY PRACTICAL........................................................................................7-10 EXERCISE 1: Creating Motion Definitions in MDX......................................................7-10 EXERCISE 2: Creating Analysis Features in BMX........................................................7-14 EXERCISE 3: Performing Sensitivity Analyses..............................................................7-17 EXERCISE 4: Optimizing the Hand Pump......................................................................7-19 SUMMARY......................................................................................................................7-21 USING PTC HELP A-1 DEFINING THE PTC HELP FEATURES.......................................................................A-2 USING THE Pro/ENGINEER ONLINE HELP................................................................A-2 Defining the PTC Help Table of Contents........................................................................A-8 TECHNICAL SUPPORT B-1 Locating the Technical Support Web Page.......................................................................B-2 Opening Technical Support Calls via E-Mail...................................................................B-2 Opening Technical Support Calls via Telephone..............................................................B-3 Opening Technical Support Calls via the Web.................................................................B-3 Sending Data Files to PTC Technical Support..................................................................B-3 Routing Your Technical Support Calls.............................................................................B-4 Technical Support Call Priorities......................................................................................B-5 Software Performance Report Priorities...........................................................................B-5 Registering for On-Line Support......................................................................................B-5 Using the Online Services.................................................................................................B-6 Finding Answers in the Knowledge Base.........................................................................B-7 CONTACT INFORMATION............................................................................................B-9 Technical Support Worldwide Electronic Services...........................................................B-9 Technical Support Customer Feedback Line....................................................................B-9 TELEPHONE AND FAX INFORMATION...................................................................B-10 North America Telephone Information...........................................................................B-10 Europe Telephone Information.......................................................................................B-11 Asia and Pacific Rim Telephone Information.................................................................B-15 ELECTRONIC SERVICES.............................................................................................B-18

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