Prevention of Thermal Cracking in Concrete at Early Ages Also available from E & FN Spon Autogenous Shrinkage of Concrete Edited by E. Tazawa Concrete under Severe Conditions 2 Edited by O. Gjorv, K. Sakai and N. Banthia Corrosion of Steel in Concrete J.P. Broomfield Durability of Concrete in Cold Climates M. Pigeon and R. Pleau Freeze-Thaw Durability of Concrete Edited by M. Pigeon, M.J. Setzer and J. Marchand Frost Resistance of Concrete M.J. Setzer and R. Auberg High Performance Concrete P.C. ATtcin Integrated Design and Environmental Issues in Concrete Technology Edited by K. Sakkai Mechanisms of Chemical Degradation of Cement-based Systems Edited by K.L. Scrivener and J.F. Young Optimization Methods for Material Design of Cement-based Composites Edited by A.M. Brandt Prevention and Permeability of Concrete H.W. Reinhardt Polymers in Concrete Y. Ohama Design Aids For Eurocode 2 Edited by The Concrete Societies of the UK, The Netherlands and Germany Introduction to Eurocode 2 D. Beckett and A. Alexandrou Repair, Protection and Waterproofing of Concrete Structures, Third edition P. Perkins For more information about these and other titles please contact: The Marketing Department, E & FN Spon, 11 New Fetter Lane, London, EC4P 4EE, UK Tel: 0171 842 2180 RILEM REPORT 15 Prevention of Thermal Cracking in Concrete at Early Ages State-of-the-Art Report prepared by RILEM Technical Committee 119 Avoidance of Thermal Cracking in Concrete at Early Ages Edited by R. Springenschmid Technical University of Munich Germany E & FN Spon An imprint of Routledge London and New York First published 1998 by E & FN Spon, an imprint of Routledge 11 New Fetter Lane, London EC4P 4EE Simultaneously published in the USA and Canada by Routledge 29 West 35th Street, New York, NY 10001 © 1998 RILEM All rights reserved. No part of this book may be reprinted or reproduced or utilized in any form or by any electronic, mechanical, or other means, now known or hereafter invented, including photocopying and recording, or in any information storage or retrieval system, without permission in writing from the publishers. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility or liability for any errors or omissions that may be made. Publisher's Note This book has been prepared from camera-ready copy and word-processing discs provided by the individual contributors. British Library Cataloguing in Publication Data A catalogue record for this book is available from the British Library. ISBN 0 419 22310 X Contents List of contributors ix Preface xi Introduction xiii 1 Methods to Determine the Heat of Hydration of Concrete 1 P. Morabito 1.1 Introduction 1 1.2 Definitions 2 1.3 Review of available methods 3 1.4 Prediction of the adiabatic temperature rise from adiabatic 12 and semi-adiabatic calorimetry 1.5 RILEM "Round Robin" co-operative programme 14 1.6 Draft recommendations 18 1.7 Applications of adiabatic and semi-adiabatic calorimetry 20 Appendix A: "Round Robin" test programme 21 References 21 2 Methods for Experimental Determination of Thermal 26 Stresses and Crack Sensitivity in the Laboratory M. Mangold 2.1 General aspects 26 2.2 Methods for direct measurement of restraint stresses 28 and cracking tendency References 36 3 Influence of Constituents, Mix Proportions and Temperature 40 on Cracking Sensitivity of Concrete R. Springenschmid and R. Breitenbucher 3.1 Introduction 40 3.2 Technological measures up to now 40 3.3 Restraint stresses and cracking in concrete at early ages 41 3.4 Methods to quantify factors of influence 43 3.5 Influence of fresh concrete temperature 43 3.6 Influence of concrete constituents 43 3.7 Quantification and selection of measures 49 References 50 vi Contents Prediction of Temperature Development in Hardening Concrete 51 K. van Breugel 4.1 Introduction 51 4.2 Models for temperature prediction 52 4.3 Models for temperature prediction - historical 52 developments 4.4 Hydration of cement-based systems 54 4.5 Mathematical models for quantification temperature 59 development 4.6 Thermal properties of concrete 63 4.7 Determination of temperature distribution in hardening 67 concrete structures 4.8 Concluding remarks 69 References 70 Development of Mechanical Behaviour at Early Ages 76 M. Emborg 5.1 Introduction 76 5.2 Compressive strength 81 5.3 Tensile strength 92 5.4 Viscoelastic behaviour of early-age concrete 97 5.5 Fracture mechanics behaviour 121 5.6 Thermal expansion and contraction 126 5.7 Conclusions 130 Appendix A: Temperature effects on final strength and 131 effects of temperature at resting References 136 Assessment of External Restraint 149 F. S. Rostdsy, T. Tanabe and M. Laube 6.1 Introduction and scope 149 6.2 Symbols 150 6.3 Principal causes of restraint stresses 151 6.4 Types of external restraint 153 6.5 Restraint actions 154 6.6 Crack control with reinforcement and pre-stressing 174 References 176 Models and Methods for Computation of Thermal Stresses 178 M. Emborg 7.1 General 178 7.2 Methods for rough estimations of cracking risks 181 Contents vii 7.3 Constitutive equations based on the principle of 189 superposition 7.4 Constitutive equations based on differential formulations 192 7.5 Other constitutive relations or methods 196 7.6 Methods for structural analysis 197 7.7 Cracking risks 205 7.8 Applications 206 7.9 Concluding remarks 208 References 215 Appendix A: List of computer programmes for calculating 222 thermal stresses and/or cracking risk Measurement of Thermal Stresses In Situ 231 T. Tanabe 8.1 Introduction 231 8.2 Stress gauges developed in Japan 231 8.3 Stress gauges developed in France 240 8.4 Stress measurement by incore methods 242 8.5 Indirect measuring by strain gauges 242 8.6 Examples of measurement of thermal stresses in situ 245 References 253 Practical Measures to Avoiding Early Age Thermal 255 Cracking in concrete structures S. Bernander 9.1 Introduction 255 9.2 Early age cracking in concrete due to hydration 260 volume - general 9.3 General principles and practical measures of controlling 268 early age cracking 9.4 Specific measures relevant to mass concrete 274 9.5 Specific measures relevant to 'medium mass concrete' - 279 applicable to medium massive structures 9.6 Slender structures 290 9.7 Restraint 291 9.8 Crack criteria - monitoring, control and follow up of 297 specified requirements during construction 9.9 Crack prevention by means of reinforcement 307 9.10 Future development 309 9.11 Notations 309 References 310 viii Contents 10 RILEM Technical Recommendations 315 RILEM Technical Committee 119 - TCE 10.1 Adiabatic and semi-adiabatic calorimetry to determine 315 the temperature increase in concrete due to hydration heat of the cement 10.2 Method for in situ measurement of thermal stress in 331 concrete using the stress meter 10.3 Testing of the cracking tendency of concrete at early ages 339 in the cracking frame test Keyword Index 347 List of Contributors Stig Bernander Lulea University of Technology, Division of Structural Engineering, Lulea, Sweden Rolf Breitenbucher Philipp Holzmann AG, Zentrales Baustofflabor, Frankfurt am Main, Germany Klaas van Breugel Delft University of Technology, Faculty of Civil Engineering, Delft, The Netherlands Mats Emborg Lulea University of Technology, Division of Structural Engineering, Lulea, Sweden Martin Laube Technische Universitat Braunschweig, IBMB, Brunswick, Germany Martin Mangold Barg Betontechnik GmbH & Co., Berlin, Germany Paolo Morabito ENEL spa, DSR-CRIS, Milan, Italy Ferdinand S. Rostdsy Technische Universitat Braunschweig, IBMB, Brunswick, Germany Rupert Springenschmid Technische Universitat Munchen, Baustoffmstitut, Munich, Germany Tada-aki Tanabe University of Nagoya, Department of Civil Engineering, Nagoya, Japan