title: Pressure-sensitive Adhesives Technology author: Benedek, Istvan.; Heymans, Luc J. publisher: CRC Press isbn10 | asin: 0824797655 print isbn13: 9780824797652 ebook isbn13: 9780585157580 language: English subject Adhesives. publication date: 1997 lcc: TP968.B424 1997eb ddc: 668/.3 subject: Adhesives. Page i Pressure-Sensitive Adhesives Technology Istvan Benedek Industrial Consultant Wuppertal, Germany Luc J. Heymans MACtac Grimbergen, Belgium Marcel Dekker, Inc. New YorkBaselHong Kong Page ii Library of Congress Cataloging-in-Publication Data Benedek, Istvan. Pressure-sensitive adhesives technology / Istvan Benedek, Luc J. Heymans. p. cm. Includes bibliographical references and index. ISBN 0-8247-9765-5 (hardcover : alk. paper) 1. Adhesives. I. Heymans, Luc J. II. Title. TP968.B424 1996 668'.3dc20 96-31582 CIP The publisher offers discounts on this book when ordered in bulk quantities. For more information, write to Special Sales/Professional Marketing at the address below. This book is printed on acid-free paper. Copyright © 1997 by MARCEL DEKKER, INC. All Rights Reserved. Neither this book nor any part may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, microfilming, and recording, or by any information storage and retrieval system, without permission in writing from the publisher. MARCEL DEKKER, INC. 270 Madison Avenue, New York, New York 10016 Current printing (last digit): 10 9 8 7 6 5 4 3 2 1 PRINTED IN THE UNITED STATES OF AMERICA Page iii Preface Since their introduction half a century ago, pressure-sensitive adhesives have been successfully applied in many fields. They are used in self-adhesive labels, and tapes and protective films, as well as in dermal dosage systems for pharmaceutical applications, the assembly of automotive parts, toys, and electronic circuits and keyboards. They have experienced an astonishing growth rate, and the installed manufacturing and converting capacity has also sharply increased. A specific engineering technology for pressure-sensitive adhesives, surprisingly a special science, appears to be lacking. Very few books deal with the intrinsic features of pressure-sensitive adhesives. The application of pressure-sensitive adhesives requires a thorough knowledge of basic rheological and viscoelastic phenomena. Adhesive and polymer scientists, however, are not very often employed as industrial managers or machine operators. Therefore the need arises to investigate and summarize the most important features of pressure- sensitive adhesive technology and to explain the phenomena scientifically. This book covers all the fields of manufacturing, conversion, and application and end-uses of pressure-sensitive adhesives. The classical approach would be to compile a treatise based on the work of various experts, theoreticians, chemists, and engineers, thereby coming up with a book consisting of a series of papers with a common title only. We have, however, chosen a different approach. Based on our experience as engineers (in both scientific activity and industrial areas), and using the available technical literature, we have addressed all aspects of pressure-sensitive adhesives. We have included the scientific basis of suitability for specific applications (i.e., chemical and physical, rheology), the raw materials, Page iv the manufacture (formulation) of the adhesive and of the labelstock (converting the adhesive). We have selected self-adhesive labels as the most complex self-adhesive laminate; we mainly discuss labels, but, whenever possible, a comparison with and extension to other applications is included. In order to illustrate the different topics and issues discussed, we have referred to a number of commercially available products. It should be kept in mind that these products are only mentioned in order to clarify the discussion and in no way does it constitute any judgment about inherent performance characteristics or their suitability for specific applications or end-uses. It is not the aim of this book to establish or complete the science of pressure-sensitive adhesives, nor does it constitute a series of recipes. Rather, it serves as a practical aid to convertors and those involved in the design and use of pressure-sensitive adhesives. ISTVAN BENEDEK LUC J. HEYMANS Page v Contents Preface iii 1. Introduction 1 References 3 2. Rheology of Pressure-Sensitive Adhesives 5 2.1 5 Rheology of Uncoated PSAs 2.1.1 6 Properties of PSAs 2.1.2 11 Influence of Viscoelastic Properties on the Adhesive Properties of PSAs 2.1.3 21 Influence of Viscoelastic Properties on the Converting Properties of PSAs and PSA Laminates 2.1.4 22 Influence of Viscoelastic Properties on End-Use Properties of PSAs 2.1.5 25 Factors Influencing Viscoelastic Properties of PSAs 2.2 34 Rheology of PSA Solutions and Dispersions 2.2.1 35 Rheology of PSA Solutions 2.2.2 38 Rheology of PSA Dispersions 2.3 44 Rheology of the Pressure-Sensitive Laminate 2.3.1 46 Influence of Liquid Components of the Laminate 2.3.2 48 Influence of the Solid Components of the Laminate 2.3.3 70 Influence of the Composite Structure References 70 Page vi 3. Physical Basis for the Viscoelastic Behavior of 75 Pressure-Sensitive Adhesives 3.1 76 The Role of the Tg in Characterizing PSAs 3.1.1 77 Values of Tg for Adhesives 3.1.2 80 Factors Influencing Tg 3.1.3 86 Adjustment of Tg 3.1.4 88 Correlation Between the Main End-Use/Converting Properties of PSAs and Tg 3.2 91 Role of the Modulus in Characterizing PSAs 3.2.1 92 Factors Influencing the Modulus 3.2.2 99 Adjustment of the Modulus 3.2.3 101 Modulus Values References 103 4. Comparison of PSAs 107 4.1 108 Comparison of PSAs with Thermoplastics and Rubber
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