pre – feasibility report

109 Pages·2017·4.06 MB·English

PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

PRE – FEASIBILITY REPORT

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 1
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

INDEX
1.1 EXECUTIVE SUMMARY .................................................................................................... 5
1.2 SALIENT FEATURES OF THE PROJECT ............................................................................ 6
1.3 PROPOSED PLANNING .................................................................................................... 9
2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION ............................. 10
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT ......................................... 10
2.2 BRIEF DESCRIPTION OF NATURE OF THE PROJECT ..................................................... 10
2.3 NEED FOR THE PROJECT AND ITS IMPORTANCE TO THE COUNTRY AND OR REGION . 11
2.4 DEMAND - SUPPLY GAP ................................................................................................ 11
2.5 IMPORTS VS. INDIGENOUS PRODUCTION ..................................................................... 11
2.6 EXPORT POSSIBILITY ................................................................................................... 12
2.7 DOMESTIC/ EXPORT MARKETS .................................................................................... 12
2.8 EMPLOYMENT GENERATION (DIRECT AND INDIRECT) DUE TO THE PROJECT ........... 12
2.8.1 DIRECT EMPLOYMENT ....................................................................................................................................... 12
2.8.2 INDIRECT EMPLOYMENT ................................................................................................................................. 12
3.0 PROJECT DESCRIPTION ................................................................................................ 12
3.1 TYPE OF PROJECT INCLUDING INTERLINKED AND INTERDEPENDENT PROJECTS, IF
ANY. .............................................................................................................................. 12
3.2 LOCATION (MAP SHOWING GENERAL LOCATION, SPECIFIC LOCATION, AND PROJECT
BOUNDARY AND PROJECT SITE LAYOUT) WITH COORDINATES. ................................. 13
3.3 DETAILS OF ALTERNATE SITES CONSIDERED AND THE BASIS OF SELECTING THE
PROPOSED SITE, PARTICULARLY THE ENVIRONMENTAL CONSIDERATIONS GIVEN
INTO SHOULD BE HIGHLIGHTED. ................................................................................. 14
3.4 SIZE OR MAGNITUDE OF OPERATION ........................................................................... 14
3.5 RAW MATERIAL (Quantity and Source), PRODUCT AND MODE OF TRANSPORT .......... 14
3.9 QUANTITY OF WASTES TO BE GENERATED (LIQUID AND SOLID) AND SCHEME FOR
THEIR MANAGEMENT/ DISPOSAL. ............................................................................... 76
3.9.1 SOLID .......................................................................................................................................................................... 76
3.9.2 WASTE WATER....................................................................................................................................................... 76
3.10 SCHEMATIC REPRESENTATIONS OF THE FEASIBILITY DRAWING WHICH GIVE
INFORMATION OF EIA PURPOSE .................................................................................. 93
4.0 SITE ANALYSIS .............................................................................................................. 94
4.1 CONNECTIVITY ............................................................................................................. 94
4.2 LAND FORM, LAND USE AND LAND OWNERSHIP .......................................................... 94
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 2
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

4.2.1 LANDFORM .............................................................................................................................................................. 94
4.2.2 LAND USE .................................................................................................................................................................. 94
4.2.3 LAND OWNERSHIP ............................................................................................................................................... 94
4.3 TOPOGRAPHY (ALONG WITH MAP) ........................................................................................................... 95
4.4 EXISTING LAND USE PATTERN .. ................................................................................... 95
4.5 EXISTING INFRASTRUCTURE ........................................................................................ 95
4.5.1 BASIC AMENITIES ................................................................................................................................................ 96
4.6 SOIL CLASSIFICATION ................................................................................................... 96
4.7 CLIMATE ....................................................................................................................... 97
4.8 SOCIAL INFRASTRUCTURE AVAILABLE ........................................................................ 97
5.0 PLANNING BRIEF .......................................................................................................... 97
5.1 PLANNING CONCEPT .. .................................................................................................. 97
5.2 POPULATION PROJECTION ........................................................................................... 97
5.3 LAND USE PLANNING (BREAKUP ALONG WITH GREEN BELT ETC.) ............................. 99
5.4 ASSESSMENT OF INFRASTRUCTURE DEMAND (PHYSICAL AND SOCIAL) ..................... 99
5.5 AMENITIES/ FACILITIES ............................................................................................. 100
6.0 PROPOSED INFRASTRUCTURE ................................................................................... 100
6.1 INDUSTRIAL AREA (PROCESSING AREA) .................................................................... 100
6.2 RESIDENTIAL AREA (NON PROCESSING AREA) ............................................................................... 100
6.3 GREEN BELT................................................................................................................ 100
6.4 SOCIAL INFRASTRUCTURE ......................................................................................... 100
6.5 CONNECTIVITY (TRAFFIC AND TRANSPORTATION ROAD/ RAIL/ METRO/WATER
WAYS ETC.) ................................................................................................................. 100
6.6 DRINKING WATER MANAGEMENT (SOURCE AND SUPPLY OF WATER) ..................... 100
6.7 SEWERAGE SYSTEM .................................................................................................... 101
6.8 INDUSTRIAL WASTE MANAGEMENT .......................................................................... 101
6.9 SOLID WASTE MANAGEMENT ..................................................................................... 101
6.10 POWER REQUIREMENT AND SUPPLY/ SOURCE ......................................................... 101
7.0 REHABILITATION AND RESETTLEMENT (R & R PLAN) .............................................. 101
7.1 POLICY TO BE ADOPTED ............................................................................................ 101
8.0 PROJECT SCHEDULE AND COST ESTIMATES ............................................................... 101
8.1 LIKELY DATE OF START OF CONSTRUCTION AND LIKELY DATE OF COMPLETION . .. 101
8.2 ESTIMATED PROJECT COST ALONG WITH ANALYSIS IN TERMS OF ECONOMIC
VIABILITY OF THE PROJECT. ...................................................................................... 101
9.0 ANALYSIS OF PROPOSAL ............................................................................................ 102
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 3
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

9.1 FINANCIAL AND SOCIAL BENEFITS WITH SPECIAL EMPHASIS ON THE BENEFITS TO
THE LOCAL PEOPLE INCLUDING TRIBAL POPULATION, IF ANY, IN THE AREA. ......... 103
10.0 CONCLUSION ............................................................................................................... 103

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ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 4
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

1.0 EXECUTIVE SUMMARY

1.1 EXECUTIVE SUMMARY

Alchem International Private Limited was incorporated on 3rd of April 1982 under the
Companies Act 1956 and has been Synonymous to Herbal Extracts and their Purified derivatives
in India. The unit proposes to modernize and integrate the products with no change in land area
and production.

The total land area acquired by the unit is 22 acres. This has been released by HUDA and the
CLU for the same has been taken also (copy enclosed annexure-A).

The total capital investment till 31.12.2016 of AIPL, Ballabgarh plant of Herbal Extract & Its
Purified Products is 137 CR.

As per EIA Notification, published in Gazette of India, Extraordinary Part-II, Section-3, sub-
section (ii) of Ministry of Environment & Forest dated 14.09.2006 & subsequent amendments,
the project falls in Activity 5(f), Category-B of “List of Projects or Activities Requiring Prior
Environmental Clearance”. As per the above notification, project will have to obtain
environmental clearance from State Environmental Impact Assessment Authority (SEIAA) or
State Environmental Appraisal Committee (SEAC) for the proposed changes.

ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 5
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

1.2 SALIENT FEATURES OF THE PROJECT
Particulars Details
Coordinates A B C D
280 17’55.10” N 280 17’57.90” N 280 17’57.48” N 280 17’55.88” N
77 017’54.58” E 770 17’56.38” E 770 17’59.88” E 770 17’59.86” E
E F G H
280 17’55.82” N 280 17’55.02” N 280 17’54.74” N 280 17’52.26” N
770 18’1.04” E 770 18’1.08” E 770 18’04.71” E 770 18’7.10” E
I J K L
280 17’52.58” N 280 17’52.00” N 280 17’50.28” N 280 17’47.28” N
770 18’09.10” E 770 18’10.62” E 770 18’10.08” E 770 18’10.01” E
M N O P
280 17’47.26” N 280 17’48.27” N 280 17’45.48” N 280 17’45.87” N
770 18’08.73” E 770 18’08.35” E 770 18’08.04” E 770 18’02.80” E
Q R S T
280 17’46.85” N 280 17’49.41” N 280 17’49.54” N 280 17’53.91” N
770 17’59.82” E 770 17’59.86” E 770 17’55.03” E 770 17’56.61” E
Toposheet No. 53H3,53H4,53H7,53H8
Production Sr. Product Raw Material Annual Quantity Quantity of Final
No (Herb) of Herb used for Product
Capacity
Extraction (Kg/Annum)
(MT)
Pure Herbal Product Manufactured in the factory

1 10-Deacetyl Baccatin
Taxus Baccata 250 150
(10-DAB)
2
Gloriosa Superba
Colchicine 50 150
Seeds
3
Digitalis Lanata
Digoxin 100 120
leaves
4
Pygeum Extract Prunus Africana 30 150
5
Reserpine Rauwolfia vomitoria 30 100
6 Nicotine Tobacco Dust 1000 75000
7 Nicotine Polacrilex/ Tobacco Dust
Resinate/ Dihydrate
8
Gloriosa Superba
Thiocolchicoside 300 2000
Seeds
9
Hyoscine Butylbromide Duboisia Leaves 300 7000
10
Atropine Sulfate Tropine 1.2 500
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 6
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

11
Cimetropium Bromide Duboisia Leaves 10 100
12
Acetyl
Enoxolone 10 6000
Glycyrrhetenic acid
13
Homatropine
Tropine 0.2 100
Methylbromide
14
Hyoscyamine Sulfate Belladona Roots 20 100
15
Methscopolamine
Duboisia Leaves 10 100
Bromide
16
10-Deacetyl
Paclitaxel Baccatin inhouse 100
(10-DAB)
17 Vinpocetine Vocanga Seeds 400 4000
Estimated Project Cost Amount (In Rs.)
project cost Total 137 Crore
Man Power 4 00 persons
Elevation Highest –204MSL; Lowest 203MSL.
Land use S.NO PARTICULARS Area (SQM) Percentage(%)
1 Buildings / Office / Warehouses 20488.63 23
/QC/R&D / Workshop/ DG Room
/Manufacturing plants/ETP/RO
Plant/Boiler
2 Paved area/ 21379.44 24
Roads/corridors/parking
3 Green belt 29396.73 33
4 Open area 17816.2 20
TOTAL PLOT AREA 89081 100
Nearest Village -Kaili 1.00 km SW
Habitation/
Town
Nearest Delhi International Airport – 34.85, Km (NW)
Airport
Nearest S. No. Particulars Connectivity Distance (m) Direction
Highway (From Project Boundary)
1. National Connects Delhi to Agra ̃ 50 W
Highway- 2
Source: All distances are taken with respect to Google Earth.
Nearest 1. Railway Line -1.7 Km towards East direction.
railway track 2. Ballabgarh railway station-4.79 Km (NE)
from project
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 7
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

boundary
Power supply LOAD DETAILS KVA
Present total sanctioned load as per HSEB 2500
Total present connected load as per billing 2000
Proposed increase in connected load NIL
• Total present DG set details 500 X 2
4250 X 1

Nearest Name Near Village(Km) Distance and Direction
(From Project Boundary)
Dispensary and
AIIMS, Ballabharh 4.6 N
Govt. Hospital Sarvodaya Hospital 8.26 NE
Aster Eye Hospital 10.53 NNE
Fortis Hospital, Faridabad 14.7 N
Educational Name Near Village(Km) Distance and Direction
(From Project Boundary)
facility
Presidium School 1.54 S
Govt. School 1.10 NW
Aggarwal PG Colleg 5.60 NE
Meenakshi College of Girls 5.44 NE
Education
Vivekananda educational 5.62 NE
institute
(Source: All distances are taken with respect to Google Earth).
Water demand Water consumption & Waste water generation after modernization with process
integration
,supply and
Sr. No Description Water Waste Water Effluent
Waste water Consumption Generation Treatment
KLD (KLD) & disposal
generation
facility
after 1 Domestic 20 10 To STP
2 Process 50 45 To ETP followed by
modernization
ZLD plant
with process 3 Cooling tower 50 10 To ETP followed by RO
for further use in
integration
process
4 DM Plant 90 0
4.1 Boiler 25 5
5 Gardening 10* -
6 RO reject - 10 To STP after toilet use
7 Floor washing 5 5 To ETP followed by RO
and equipment for further use in
washing process. Shown as
process waste water
Fresh Water consumption 130
Recycled water 30

Total water consumption 160

Source: Existing bore well which is already permitted by CGWA, New Delhi
Nearest tourist None within the 10 km radius of the project site
places
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 8
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

Defense None within the 10 km radius of the project site
installations
Archeological S. No. Particulars Distance (Km) Direction
(From Project Boundary)
Features
1. Kos Minar No.13 7.52 km N
Mujessar.
Ecological N one within the 10 km radius of the project site
sensitive zones
Nearest None within the 10 km radius of the project site
Forests
Nearest S. No. Particulars Distance (Km) Direction
streams/ (From Project Boundary)
rivers/ water 1. Agra Canal 4.36 E
bodies (from 2. Gurgaon Canal 4.57 NW
project
boundary) Source: All distances are taken with respect to Google Earth.
Seismic zone The entire region of Faridabad falls in high risk seismic zone IV.

1.3 PLANNING
Company : Alchem International Private Limited
Project Cost : Rs. 137 Crore.
Production : As given below:-

Sr. No Product Raw Material (Herb) Annual Quantity of Quantity of Final
Herb used for Product
Extraction (Kg/Annum)
(MT)
Pure Herbal Product Manufactured in the factory

1 10-Deacetyl Baccatin (10-
Taxus Baccata 250 150
DAB)
2
Colchicine Gloriosa Superba Seeds 50 150
3
Digoxin Digitalis Lanata leaves 100 120
4
Pygeum Extract Prunus Africana 30 150
5
Reserpine Rauwolfia vomitoria 30 100
6 Nicotine Tobacco Dust 1000 75000
7 Nicotine Polacrilex/ Tobacco Dust
Resinate/ Dihydrate
8
Thiocolchicoside Gloriosa Superba Seeds 300 2000
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 9
PROJECT : MODERNIZATION WITH PROCESS INTEGRATION OF EXISTING HERBAL PRE-FEASIBILITY REPORT
EXTRACTS AND THEIR PURIFIED DERIVATIVES
APPLICANT : ALCHEM INTERNATIONAL PVT LTD
DOCUMENT NO.: EESPL/AIPL/008/399/EC/Ind./2016-17

9
Hyoscine Butylbromide Duboisia Leaves 300 7000
10
Atropine Sulfate Tropine 1.2 500
11
Cimetropium Bromide Duboisia Leaves 10 100
12
Acetyl Glycyrrhetenic
Enoxolone 10 6000
acid
13
Homatropine
Tropine 0.2 100
Methylbromide
14
Hyoscyamine Sulfate Belladona Roots 20 100
15
Methscopolamine Bromide Duboisia Leaves 10 100
16
10-Deacetyl Baccatin
Paclitaxel inhouse 100
(10-DAB)
17 Vinpocetine Vocanga Seeds 400 4000

2.0 INTRODUCTION OF THE PROJECT/ BACKGROUND INFORMATION
2.1 IDENTIFICATION OF PROJECT AND PROJECT PROPONENT
Alchem International Private Limited, Ballabgarh is part of the Alchem Group which is run
professionally by highly qualified professionals complying to Good Manufacturing Practices
and all International regulations at the highest levels for international acceptance.
Alchem International Private Limited was set up on 10-01-1985. It is located at 25/2
Mathura Road, Village Kaili, Ballabgarh , Haryana. The total land area acquired by the unit is
22 acres. This has been released by HUDA and the CLU for the same has been taken also.

Name and address of the Sunil Malik
Applicant 201, Empire Plaza , Mehrauli- Gurgaon Road,
Sultanpur,
New Delhi-110030

2.2 NATURE OF THE PROJECT
Alchem International Private Limited is proposing Modernization with process integration
of existing herbal extracts and their derivatives for manufacturing of herbal extracts and
active pharmaceuticals ingredients.
ENKAY ENVIRO SERVICES PVT. LTD., JAIPUR
February’2017 10