Pozzolanic and Cementitious Materials Advances in Concrete Technology A series edited by V. M. Malhotra Advanced Concrete Technology Program, CANMET Ottawa, Ontario, Canada This series will consist of approximately ten short, shaiply focused tracts, each one covering one of the many aspects of concrete technolo gy: materials, construction, and testing. The goal of this series is to pro vide a convenient, practical, and current source on concrete technology for practicing civil and structural engineers, concrete technologists, manufacturers suppliers, and contractors involved in construction and maintenance of concrete structures. Volume 1 Pozzolanic and Cementitious Materials V. M. Malhotra and P. Kumar Mehta In Preparation Fly Ash in Cement and Concrete R. C. Joshi and R. P. Lohtia Fiber Reinforced Concrete Colin D. Johnston Alkali-Aggregate Reaction in Concrete Marc-Andr6 B6rub6 and Benoit Fournier Pozzolanic and Cementitious Materials V. M. Malhotra Advanced Concrete Technology, CANMET Ottawa, Ontario Canada and P. Kumar Mehta University of California at Berkeley USA (cl* CRC Press Taylor & Francis Group Boca Raton London New York CRC Press is an imprint of the Taylor & Francis Group, an informa business A TAYLOR & FRANCIS BOOK CRC Press Taylor & Francis Group 6000 Broken Sound Parkway NW, Suite 300 Boca Raton, FL 33487-2742 First issued in hardback 2017 © 1996 by Taylor & Francis Group, LLC CRC Press is an imprint of Taylor & Francis Group, an Informa business No claim to original U.S. Government works ISBN 13: 978-1-138-41404-4 (hbk) ISBN 13: 978-2-88449-211-9 (pbk) This book contains information obtained from authentic and highly regarded sources. Reason able efforts have been made to publish reliable data and information, but the author and publisher cannot assume responsibility for the validity of all materials or the consequences of their use. 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CCC is a not-for-profit organiza tion that provides licenses and registration for a variety of users. For organizations that have been granted a photocopy license by the CCC, a separate system of payment has been arranged. Trademark Notice: Product or corporate names may be trademarks or registered trademarks, and are used only for identification and explanation without intent to infringe. Visit the Taylor & Francis Web site at http://www.taylorandfrancis.com and the CRC Press Web site at http://www.crcpress.com British Library Cataloguing in Publication Data Malhotra, V. M. Pozzolanic and Cementitious Materials. - (Advances in Concrete Technology, ISSN 1024-5308; Vol. 1) I. Tide II. Mehta, P. K. HI. Series 624.1833 CONTENTS Preface ix 1. INTRODUCTION 1 Definitions 1 History of Development 2 Benefits from the Use of Mineral Admixtures 4 2. PRODUCTION, SOURCES, AND UTILIZATION 7 Mineral Admixtures from Natural Sources 7 Coal Ashes 9 Metallurgical Slags 11 Silica Fume 12 Rice-Husk Ash 13 3. CHEMICAL AND PHYSICAL CHARACTERISTICS 15 Chemical Composition 15 Mineralogical Composition 21 Particle Characteristics 25 4. MECHANISMS BY WHICH MINERAL ADMIXTURES IMPROVE PROPERTIES OF CONCRETE 35 Water-Reducing Effect of Mineral Admixtures 35 Rheological Behavior of Concrete 37 Strength, Water-Tightness, and Chemical Durability 39 Resistance to Thermal Cracking 41 vi Contents 5. EFFECT OF MINERAL ADMIXTURES ON PROPERTIES OF FRESH CONCRETE 45 Water Demand 45 Air Entrainment 49 Bleeding 54 Setting Time 59 Plastic Shrinkage Cracking of Fresh Concrete 67 6. EFFECT OF MINERAL ADMIXTURES ON PROPERTIES OF HARDENED CONCRETE 69 Colour 69 Compressive Strength 70 Flexural Strength 89 Bond Strength 89 Young’s Modulus of Elasticity 91 Creep 93 Drying Shrinkage 95 Temperature Rise and Thermal Shrinkage 103 7. CONCRETE INCORPORATING MINERAL ADMIXTURES: DURABILITY ASPECTS 111 Permeability 112 Carbonation 117 Sulphate Resistance and Acid Resistance 119 Durability of Concrete to Repeated Cycles of Freezing and Thawing 132 Fire Resistance 148 Alkali-aggregate Reactivity 149 Abrasion Resistance 153 8. SELECTION OF MATERIALS AND MIXTURE PROPORTIONS 157 Contents vii 9. STANDARD SPECIFICATIONS 161 Fly Ash 162 Natural Pozzolans 167 Iron Blast-Furnace Slag 168 Silica Fume 170 Proposal for a Single Standard for all Mineral Admixtures 171 References 173 Index 189 PREFACE Portland-cement concrete is the most widely used construction material today. From massive dams to elegant reinforced and prestressed buildings, concrete finds application in a variety of structures. Compared to metals, ceramics, and polymeric ma terials, concrete is always less expensive, possesses adequate strength and durability, and requires less energy to produce. The energy associated with the production of a typical con crete mixture can be reduced even further. Portland cement is the most energy-intensive component of a concrete mixture, whereas pozzolanic and cementitious by-products from ther mal power production and metallurgical operations require little or no expenditure of energy. Therefore, as a cement sub stitute, typically from 20% to 60% cement replacement by mass, the use of such by-products in the cement and concrete industry can result in substantial energy savings. Concrete mixtures containing pozzolanic and cementitious materials exhibit superior durability to thermal cracking and aggressive chemicals This explains the increasing worldwide trend toward utilization of pozzolanic and cementitious materi als either in the form of blended portland cements or as direct additions to portland-cement concrete during the mixing op eration. The authors believe that in the future, further increases in the utilization of pozzolanic and cementitious materials in con crete will come from the realization of ecological benefits associated with such usage. The total amount of pozzolanic and cementitious by-products generated by the industry world wide every year exceeds 500 million tonnes. Many of the by products contain toxic elements which can be hazardous if not