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potential use of aerated lightweight concrete for energy efficient construction ng soon ching doctor PDF

496 Pages·2012·22.45 MB·English
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POTENTIAL USE OF AERATED LIGHTWEIGHT CONCRETE FOR ENERGY EFFICIENT CONSTRUCTION NG SOON CHING DOCTOR OF PHILOSOPHY IN ENGINEERING FACULTY OF ENGINEERING AND SCIENCE UNIVERSITI TUNKU ABDUL RAHMAN MARCH 2012 POTENTIAL USE OF AERATED LIGHTWEIGHT CONCRETE FOR ENERGY EFFICIENT CONSTRUCTION By NG SOON CHING A thesis submitted to the Department of Civil Engineering, Faculty of Engineering and Science, Universiti Tunku Abdul Rahman, in partial fulfillment of the requirements for the degree of Doctor of Philosophy in Engineering March 2012 To my beloved wife and family ABSTRACT POTENTIAL USE OF AERATED LIGHTWEIGHT CONCRETE FOR ENERGY EFFICIENT CONSTRUCTION Ng Soon Ching For energy efficient construction investigation, ordinary aerated lightweight concrete (ALC) panels of varied densities that incorporating different aerial intensities of membrane-sandwiched were produced to investigate their thermal insulation properties under steady and transient states. For sustainability reason, earthy soils were used in addition to the conventional sandy materials. Wall is the focus of this study since it is an important building component responsible for thermal heat transfer into the building. Guarded hot plate method was used to determine the thermal conductivity values of ALC panels under steady state of heat transfer while prototype ALC panels were tested under transient state. Generally, density of the panel is directly proportional to its thermal conductivity. The existence of membrane- sandwiched in ALC panel retarded the heat transfer thus resulted in lower thermal conductivity. Transient heat transfer indicated that lower thermal diffusivity resulted in reduced decrement factors and lower inner wall surface temperature but longer time lags. For theoretical computation, ordinary finite difference method (FDM) was employed to yield the theoretical surface temperatures on the outer and inner wall of the prototype panels. The average differences between the observed and predicted outer wall surface temperature lied between 0.9-2.4% whereas for the inner wall surface, the range was 1.3- 2.2%. Aided by back substitution, a modified FDM model was developed which produced better agreement on the predicted outer surface temperature, ii the average differences were between 0.9-1.9%. This was achieved by assigning one constant to the original equation to quantify the effects of additional factors: relative humidity and wind direction. The modified FDM developed is envisaged to be a useful basic tool in selecting the wall material with required thermal conductivity value in order to achieve the targeted inside wall surface temperature and then the indoor temperature which is the important parametric consideration for energy efficient building construction. iii ACKNOWLEDGEMENTS I would like to convey my sincere gratitude to the following individuals for providing me the inspiration to embark and complete my Ph.D candidature. Firstly, I owe my deepest gratitude to my supervisor, Associate Professor Dr. Ir. Low Kaw Sai for his benevolent assistance, constructive comments and pragmatic ideas throughout the research. This thesis would not have been possible without his invaluable guidance and precious advice. I am also grateful to the kind assistances of my Final Year Project students for the years 2007, 2008 and 2009 as preparation and installation of prototype specimens would have been most difficult without their efforts and hard work. Furthermore, I am indebted to my many of my colleagues for their supports and encouragement too, especially the laboratory officers, librarians and technicians for their invaluable supports. I would also like to record my gratitude towards Universiti Tunku Abdul Rahman for its generosity in granting me the scholarship and research bench fees. Finally, I would like to express my deep appreciation my parents, my family members and wife for relentless and unceasing support, patience and understanding shown throughout my entire candidature. iv APPROVAL SHEET This thesis entitled “POTENTIAL USE OF AERATED LIGHTWEIGHT CONCRETE FOR ENERGY EFFICIENT CONSTRUCTION” was prepared by NG SOON CHING and submitted as partial fulfillment of the requirements for the degree of Doctor of Philosophy in Engineering at Universiti Tunku Abdul Rahman. Approved by: ___________________________ (Assoc. Prof. Dr. Ir. Low Kaw Sai) Date:………………….. Supervisor Department of Civil Engineering Faculty of Engineering and Science v FACULTY OF ENGINEERING AND SCIENCE UNIVERSITI TUNKU ABDUL RAHMAN Date: 5th March 2012 SUBMISSION OF THESIS It is hereby certified that Ng Soon Ching (ID No: 07UED02914 ) has completed this thesis entitled “Potential Use of Aerated Lightweight Concrete for Energy Efficient Construction” under the supervision of Assoc Prof. Dr. Ir. Low Kaw Sai (Supervisor) from the Department of Civil Engineering, Faculty of Engineering. I understand that University will upload softcopy of my thesis in pdf format into UTAR Institutional Repository, which may be made accessible to UTAR community and public. Yours truly, ______________ (Ng Soon Ching) *Delete whichever not applicable vi DECLARATION I hereby declare that the thesis is based on my original work except for quotations and citations which have been duly acknowledged. I also declare that it has not been previously or concurrently submitted for any other degree at UTAR or other institutions. Name: NG SOON CHING Date: 05 March 2012 vii TABLE OF CONTENTS ABSTRACT ii ACKNOWLEDGEMENTS iv APPROVAL SHEET v SUBMISSION SHEET vi DECLARATION vii TABLE OF CONTENTS viii LIST OF TABLES xiii LIST OF FIGURES xvi LIST OF ABBREVIATIONS xxiii CHAPTER 1.0 INTRODUCTION 1 1.1 Introduction 1 1.2 Problem Statement 5 1.3 Aims and Objectives 6 1.4 Scope of Research 7 1.5 Importance of this Research 9 1.6 Organisation of Thesis 10 2.0 LITERATURE REVIEW – ENERGY EFFICIENT 13 CONSTRUCTION AND AERATED LIGHTWEIGHT CONCRETE 2.1 Introduction 13 2.1.1 Malaysian Government Initiatives and Policies 14 2.1.2 Energy Efficient in Construction 16 2.2 Lightweight Concrete 18 2.2.1 No Fines Concrete 20 2.2.2 Lightweight Aggregate Concrete 20 2.2.3 Aerated Lightweight Concrete 20 2.2.3.1 Autoclaved Lightweight Concrete 22 2.2.4 Advantages of Lightweight Concrete 23 2.2.5 Application of Lightweight Concrete 24 2.3 Introduction to Aerated Lightweight Concrete 25 (Foam Concrete) 2.4 Constituent Materials 25 2.4.1 Constituents of Base Mix 25 2.4.2 Water Requirement 27 2.4.3 Air Entraining Agent or Foam 27 2.5 Properties of Aerated Lightweight Concrete 30 2.5.1 Fresh State Properties 36 2.5.2 Hardened State Properties 36 2.5.2.1 Density 36 2.5.2.2 Compressive Strength 37 2.5.2.3 Flexural and Tensile Strengths 43 2.5.2.4 Thermal Conductivity 43 viii

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Aided by back substitution, a modified FDM model was developed .. Table 6.10 Temperature gradient for newspaper membrane. 173 embedded .. of the buildings by controlling the heat exchange between space and thinner section when compared with the conventional double glazing type. Thus
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