United States Patent [111 3,975,352 1191 1451 Aug. 17, 1976 Yoerger et al. 154] REPELLENT COMPOSITIONS AND 2,642,416 6/1953 Ahlbrecht et a1 ................ .. 260/835 ELEMENTS CONTAINING THE SAME 2,826,564 3/1958 Bovey et al. . . . . . . . . . . . . . . .. 260/895 H 2,839,513 7/1958 Ahlbrecht 8t :11... 260/895 H 1751 lnventors: William E. Yoerger, Rochester; 3.016.823 1/1962 Thurlow ......................... .. 96/33 John M. McCabe, Pittsford‘, John F. 3,677,178 7/1972 Gipe ............. .. 96/363 Wright, Rochester, all of N.Y. 3,775,115 11/1973 -Sorkin 01. al. 96/111 1731 Assignee: Eastman Kodak Company, 3,790,382 2/1974 Dahlman . . . . . , . . . . . . . . . . . . . . . . . . . .. 96/33 Rochester, N.Y. Primary Examincr—Lewis T. Jacobs 1221 Filed: Mar. 13, 1975 Assistant Examiner-—H. H. Fletcher Attorney, Agent, or Firm-J. R. Everett 1211 Appl. No.: 558,030 Related US. Application Data 157] ABSTRACT 1621 Division of Ser. No. 497,348, Aug. 13, 1974, Pat. No. 3,901,700, which is a division of Ser. No. 361,370, A repellent composition containing an oil of low vola May 17, 1973, Pat. No. 3,859,090. tility having a surface energy less than 27 dynes/cm. and a solid ?uorinated polymer such as a polymer of a 1521 US. Cl ............................. .. 260/333 F; 96/1 R; fluoroalkyl acrylate. In accord with certain embodi 96/1 LY; 96/].5; 96/31; 96/33; 101/450; ments of the invention, a resinous binder and/or a par 101/457; 106/2; 260/291 SB‘, 526/245 ticulate ?uorocarbon powder may be added tothe re 1511 Int. Cl.2 ...................... .. C08K 5/02; C08K 5/54 pellent composition. The repellent composition may 158] Field of Search ................ .. 260/338 F, 89.5 H, be used to prepare an ink repellent surface for a “wa 260/29.l SB; 106/2 terless” lithoplate or as a coating on the surface of an electrographic element from which a liquid developed 1561 References Cited electrographic image is transferred. UNlTED STATES PATENTS 2,592,069 4/1952 Reid ................................. ., 260/85.7 6 Claims, No Drawings 3,975,352 1 2 . As is apparent from the literature noted above, sev REPELLlENT COMPOSITIONS AND ELEMENTS ._ eral repellent or abhesive compositions‘ havetbeen in .Y ‘ CONTAINING THE SAME A vestigated and proposed previously for use in-electro graphic and/or planographic elements and processes. This is a division of application Ser. No.1 497,348, 5 However, subsequent research and testing has shown ?led Aug. 13, 1974, now U.S. Pat. ,No. 3,901,700, various problems‘ and defects which. may be encoun issued Aug. 26, 1976, which, in; turnv is a division of tered when using these previously developed composi application Ser. No. 361,370, ?led May 17, 1973, now tions.’ For example, the above repellent silicones and U.S. Pat. No. 3,859,090, issued Jan. 7, 1975.' . repellent ?uorocarbon materials provide coatings hav ing relatively soft surfaces that are subject to abrasion Field of Invention as well; "as contamination and smudging by electro The present invention relates to a novel repellent graphic and-planographic developer apparatus and by composition and various useful elementshparticularly, developer and ink compositions. Such defects tend to electrographic and/or planographic elements, (such as destroy ‘lthe repellent-or abhesive characteristics of lithoplates), bearing a coatingof such alrepellent com-_ these compositions thereby substantially decreasing the position. \ _ e _, I‘ v " " ' ability of these materials to effectively transfer clean developer or ink images. ‘ > ' ' Related'Art . . In addition, it'has been found that the abhesive sili A great deal of work has been undertaken in the past cone 'materi'als'such as described in U.SI Pat. No: relating to the use of repellent compositions (or as they 2,990,278, U.S. 3,511,178 and German OLS No. are sometimes called “abhesive”~ compositions)‘. Such 2,204,745 ‘present a difficult-toner fusion problem. compositions are generally characterized by their abilé when used as an abhesive coating for an electrophoto ity to repel most other kinds of materials including solid graphic element. That‘is, it has been found extremely materials such as various natural and synthetic poly difficult to obtain good adhesion between conventional meric articles, for'example, sheets, blocks, ?laments 25 oleophilic electroscopic toner'materials and an abhe and powders, and liquidimaterials such as aqueous sive silicone surface. As a result, when such an electro based and oil-base compositions, for example,- dye and‘ graphic element is used as a planographic printing pigment-containing compositions, including inks, ‘lac plate, the ink-receptive ‘image on the plate (which is quers, paints, and variousliquid electrographic and composed of the electroscopic toner) tends to deterio 30 photographic developing compositions. . . . v:.; _~ _ rate ‘rapidly and'is generally useful for the‘ production For instance, U.S.-Pat. No. 3,247,825, issuedrApr. of only a small number 'of clean, high quality copies. 26, 1966, describes a non-wettable insulator belt made of Te?on, a trademark for poly(tetr.afluoroethylene-) ’_ - , SUMMARY OFI'l‘HE INVENTION —.-containing_ materials manufactured by El. . duPont *In accord with the’ present invention we have discov Nemours‘ and Co., for use in an clectrographic imaging 35 ' ered'a useful repellent composition comprising (a) an process employing a printing ink composition. The oil’of low volatility having a surface energy less than‘ non-wettable Te?on belt is used to transfer relatively about 27 dynes/cm and selected from the group con clean ink images electro'graphically formed’ on'the» belt sisting of ?uorinated oils and poly(siloxane) oils' and to a ‘receiving sheet. German‘ Offenle'gungschrift ( OL‘S) (b‘) a solid '?uorinated polymer having at least one No.‘2,204,745 datedAug. 17, 1972 (and referred to repeating unit of the following formula:’ hereinbelow in greater detail) describes an electro graphic lithographic process similar to' that of U.S.‘Pat‘. No. 3,247,825. I‘ " ' I In addition, U.S. Pat._ Nos. 2,990,278 issued 11116727, _ 1961; 3,146,145 issued Aug. "25, 1964; 3,185,777is-l 45, sued May 25, 1965; and 3,515,584 issued June 2,‘ 1970 describe 'various'typ'es of lubriciou's materials'useful in wherein R‘ represents a member. selected from the electrographic processes and elements because of the‘ group consisting of hydrogen and alkyl groups having inability of dry or tacki?ed electro‘graph'ic toner pow one to about four carbon atoms, and Y represents a ders to adhere substantially to' such materials-Among moiety having one of the ‘following formulas: the various abhesive materials described in the above‘ patents are poly(tetra?uoroethylene) and other similar ?uorinated vinyl carbon materials, certain silicone'ma terials, etc. . . 1 t ' ~ I 5-1; - ' There have also appeared a number of references in 55 the art to the use of abhesivezmaterials such‘ as ~fluoro carbons and certain silicones as ink repellent back ground areas of “waterless” lithographic printing sur faces; that is, lithographic printing surfaces having background areas repellent to both oil-based printing wherein n is 0 or 1 and R is a ?uorinated alkyl, includ inks and aqueous-based dampening agents. Plano ing branched and straight chain alkyls as well as ?uo graphic printing processes using such waterless printing roalkoxy substituted ?uorinated alkyls, having one to surfaces do not require the use of a separate aqueous about 20 carbon atoms. dampening agent. See British Pat. No. 1,146,618 dated in, accord witha preferred embodiment of the pre Mar. 26, 1969; U.S. Pat. No. 3,511,178 issued May ,12, 6.5 sent invention, we incorporateva polymeric binder in 1970; U.S. Pat. No. 3,606,922 issued Sept. 21,. 1971; the vabove-described repellent composition to improve U.S. Pat. No. 3,677,178 issued Jun/‘18,1972; German . its toughness and abrasion resistance and to reduce the OLS No. 2,204,745 dated Aug: 17, 1972. amount of the substantially solid ?uorocarbon polymer 3,975,352 3 4 which :generally' is much moreexpensive than suitable printing plates and which used as the ink-accepting polymeric binders. Suitable polymeric binders may image surface ‘of ‘the plate exhibits poor-wear“ proper generally be-chosen from a variety of commercially ties, that is, e-xhibits'va tendency'to'rub off the plate available-resins as will be described -in greater detail during the printing process. In contrast, the waterless printing plates of-the pre hereinafter. . - - 1 - ~ ' ' ' .> t In accord with-another embodiment of the invention, sent invention eliminate or at least substantially reduce the toughnessand abrasion resistanceof the repellent the above-noted ‘problems associated with waterless compositions described above- may ,be further en-v printing vplates containing an abhesive silicone material. hanced by incorporation therein of ‘a minor amount of For example, the repellent‘composition of the present an inert, ?nely-divided ?uorocarbon powder. ' invention is much more compatible with conventional The repellent composition of the present invention is electroscopic toner materials,’ i.e., conventional toner particularly suitable as an abhesive composition for use materialsadhere well to the repellent composition of in- the production of “waterless” printing plate- ele the invention when subjected to conventional toner ments of the, type described hereinbefore._Thus, in ?xing techniques such as heat fusing or pressure and accord with one embodiment of the invention, the heat fusing. Moreover, the repellent composition of the above-described repellent composition is coated. on ‘a invention, especially that embodiment of the composi support to form an unimaged waterless printing plate tion which contains a polymeric binder, exhibits im element. If desired, such waterless printing plate ele proved toughness and abrasion resistance. ments may have advantageously incorporated therein a As indicated above, the repellent composition of the light-sensitive interlayer such as a photocrosslinkable 20 present invention is also particularlyv useful in liquid polymer, a photoconductive material, andv the like to developed electrographic image transfer processes. In ' facilitate imaging the waterless printing plate element. such processes,>it has been found-that the repellent The repellent composition of the present invention is compositions of . the present invention provide im also particularly useful in liquid developed electro proved transfer efficiency, i.e., more-complete transfer graphic image transfer processes. In such processesa 25 of the liquid developed toner image is obtained. And, wet, liquid-developed electrostatic charge image car the repellent. coated surfaces on which them-original ' riedon a dielectric-surfaced support istransferred to a liquid developed image is formed requires little or no suitable receiving sheet. One such process is that re-‘ ferred to above in U.S.vPat. No. 3,247,825. In accord cleaning before it is ready for reuse. - ‘ > - with the present invention, we have found that transfer 30 In addition to the foregoing advantages, it is apparent of such wet, liquid-developed electrographicimages is ‘ that the repellent composition of the present invention greatly enhanced by applying the repellent composition will be 'of special utility and‘ afford particular advan described above as a surface layer on the-support prior tag'es'in any situation which may require the use of ‘a to theformation and the liquid development of electro repellent coating ‘composition which ‘exhibits ‘good an static charge images thereon. As a result, wet, liquid-I 35 titack and release properties. ' ’ ' developed images formed on such repellent coated The oil'component of the repellent composition of surfaces are more completely transferred to receiving the‘ present invention maybe selected from a variety of sheets. Also, the repellent coated surfaces require little ?ou'rinated oils and poly(siloxane) oils which are gen or no cleaning after image transfer prior to formation erally readily available commercially. As indicated, and development of a‘ subsequent image on the repel 40 these oils should have a low volatility so“ that they are lent surface. ' not susceptible to evaporation from the resultant ele m'ent under atmospheric pressure and normal room DESCRIPTION OF THE PREFERRED ’ temperatures and should have a low surface energy less EMBODIMENTS than about 2‘7 dynes/cm. toenhance the abhesive prop The repellent composition of the present invention, erties of the repellent composition. Among the various as suggested above, provides a number of advantages. useful ?uorinated oils exhibiting the above-noted char In the ?rst place, as indicated, this repellent composi acteristics are materials such as the per?uoroalkyl tion is particularly useful in the production of waterless polyether polymeric ?uids commercially available-from printing plate elements. . ' E.I. duPont Nemours and Co. under the tradename of Waterless printing plates as recently developed in the Krytox ?uids, particularly-Krytox .143 AC, 143 AD, lithographic art have generally relied upon a poly(silox and 143 “CZ ?uids,.and other similar per?uoro alkyl. ane) elastomeric surface to provide an abhesive surface polyether?uids available fromv Montecatini Edison Co. which is repellent to both conventional aqueous damp under the tradename of Fomblin ?uids. Generally these ening agents and to lithographic oil-based printing inks. per?uoro alkyl polyethers are polymers having as a One problem with these poly(siloxane) surfaces is their 55 repeating unit thereof the- following per?uorinated tendency to easily abrade which may result in scum ming of the copy sheets which are to be printed from moiety: ' ' 1 ' such a litho plate. In addition, waterless printing plates having a con ventional poly(siloxane) abhesive surface and which 60 are imaged by'electrophotographic processes are not readily compatible with conventional electrophot'o graphic developer compositions. This‘ is because con ventional electrophotographic developer compositions including both conventional liquid and dry developer 65 wherein-n vis an integerv of about 25 to about 50 and materials typically do not ‘adhere well to abhesive wherein R2 represents‘ a ?uorine atom or a per?uori poly(siloxane) surfaces. Accordingly, the electroscopic nated alkyl group having from I to about 4 carbon toner image formed'on the surface of suchv waterless atoms. ' 3,975,352 5 Still other low surface energy ?uorinated oils useful in the present invention are copolymers of tri?uoroni trosomethane and tetra?uoroethylene. Other useful ?uids are the poly(perfluoroalkylene triazines) as de scribed in US. Pat. No. 3,489,727. The low surface energy poly(siloxane) oils useful in the present invention exhibit the same general charac 1,1. teristics as the above-described ?uorinated oils. That is, these poly(siloxane) oils have a surface energy less wherein n and y in Formulas Vl-X are integers greater than about 27 dynes/cm and low volatility under atmo- " than 3. spheric pressure and normal room temperature condi _ The term low volatility?as used ‘herein is de?ned to tions. Such poly(siloxane) oils are well-known and mean an oil having a boilingv point at' l mm.Hg which is readily available commercially. These poly(siloxane) greater than 100°C. - oils are generally characterized by the presence of the Preferred low surface energy ?uorinated oils and ' following repeating unit in their polymeric structural 15 poly(siloxane) oils useful in the repellent compositions chain: of the present invention generally have a viscosity less than about 5000 centistokesat 38°C., preferably within the range of from about 50 to about 1000 centistokes. The amount of the low surface energy ?uorinated oil or 20 poly(siloxane) oil contained in the repellent composi tions of the present invention may vary over a consider able range. Generally, amounts of low surface energy oil within the range of from about 1 to about 40% by wherein R3 and R", which may be the same-or different’, weight, preferably about 2.5 to about 30% by weight, represent an alkyl having 1 to 4 carbon atoms‘, phenyl', 25 based on the total weight of the repellent composition are useful. Although larger amounts than this may be or halogenated alkyl or phenyl. g‘ _ ' ' \ ‘ Representative of preferred poly(siloxane) oils'are used, it is generally found that repellent compositions the following materials: dimethyl poly(siloxaneffluid; containing amounts of the oil in excess of about 40% by alkylaryl poly(siloxane) fluid available from Dow Cor’ weight are so soft that they are difficult to utilize in ning under the tradename DC. 230; ?uorinated poly( 30 most applications; however, in certain situations where siloxane) ?uids believed‘ to have the following struc waxy compositions and appreciable amounts of the oil component can be tolerated, amounts in excess of 40% tural formula: 7 Y I ' ’ I ' " ‘ by weight of the low surface energy oil could be used. Amounts of the low surface energy component less 35 than about 1 weight percent based on the total weight of the repellent composition could also be utilized in accord with the present invention. However, it will be appreciated that when such small amounts of the oil component are employed, the useful effects provided - ‘40 by the oil component may be so slight as to be largely unnoticed in most applications. The solid ?uorinated polymers useful in the present available commercially from Dow Corning under- the invention are characterized by the presence of at least tradename F.S. 1265; and a ‘series of various‘ other one repeating unit in the polymer having formula 1 poly(siloxane) fluids believed to have‘ the structural 45 shown hereinabove. Typically, these ‘?uorinated poly formulas noted hereinbelow as VII-X: mers, whether homopolymers. or copolymers, have a VII. .cH, . CH“ VIII. CH3 fluorine content of at least about 40% based on the 60 total molecular weight of the polymer. These polymers exist in solid form at normal temperature (i.e., 25°C) and'pressure (1 atmosphere) conditions whereas the ?uorinated low surface energy oils described herein IX. above are liquid at 25°C. and 1 atmosphere. Best re sults have generally been obtained in accord with the invention wherein R of formula ll and Ill above con tains a perfluorinated terminal carbon atom, i.e., _CF3. 3,975,352 7 8 Representative solid ?uorinated polymers which may be employed in the present invention are substantially solid polymeric fluorocarbons having repeating units 5 shown in formulas Xl-XV hereinbelow: four-(inv- - X' ‘wherein X is an integer of 1 to about 18. As indicated above both ?uorinated homopolymers and copolymers may be used as the solid ?uorinated polymer in the present invention. For example, copoly . ‘l in mers containing two or more different repeating units such as those shown in formulas Xl-XV above may be CF, used. Alternatively, copolymers containing both ?uori nated repeating units such as those described above and non-?uorinated units, for example, repeating units of alkyl acrylates and methacrylates such as methyl methacrylate, may be employed. Typically, the solid 25 ?uorinated polymers vused in the’ present invention contain at least about 30 repeating units. ‘The solid ?uorinated polymers used in the present invention are readily available commercially and ac cordinglyildescription of their preparation is deemed 30 unnecessary. These materials are available under a variety of tradenames from numerous chemical suppli ers. Exemplary of useful commercially available mate rials are the following: poly(l,l-dihydroper?uorobutyl 35 acrylate) and poly( 3-per?uoromethoxy- l , l ~dihy droperfluoropropyl acrylate) sold by the Minnesota Mining and Manufacturing Co., NyeBar Type C ?uoro polymers sold by the William F. Nye lnc. Co., and ' X111. ?uoro polymers sold by the B1. duPont Nemours Co. under the tradename Zepel 2979 polymers and TLF 2916 Fabric ?uoridizer polymers. If additional infor‘ mation is desired concerning the preparation and man ufacture; of materials representative of the above describedsolid ?uorinated polymers, reference may be 45 made to US. Pat. Nos. 2,592,069 issued Apr. 8, 1952 and 2,642,416 issued June 16, 1953. The relative amount of the solid ?uorinated polymers used in the repellent composition of the present inven tion may vary considerably. As will be apparent, the amount of solid ?uorinated polymer will depend, at least in part, upon the specific low surface energy oil which is used. In addition, the amount of the ?uori nated polymer will vary depending upon whether a polymeric binder is incorporated-in the‘ repellent com 55 position as described hereinabove. Typically, useful repellent compositions in accord with the present in vention comprise from about 5 to about 98% by weight of the solid ?uorinated polymer component, and pref erably from about 5 to about 30 percent by weight of 0 60 said solid ?uorinated polymer. As indicated hereinbefore, and in accord with a pre ferred embodiment of the invention, we may employ a resinous binder together with the low surface energy oil and solid ?uorinated polymer in the repellent composi 65 tions of the present invention. The binder resin pro vides added toughness and abrasion resistance to the resultant repellent composition. In addition, the binder resin, especially those selected from the preferred class 3,975,352 10 of binder resins described hereinbelow,‘ ‘significantly throughout the repellent composition. Typically, these reduces the amount of the more‘ expensive‘solid ?uorii ?uorocarbon ?ller particles have aniaverage particle nated polymer used in the repellent'compositions of the’ size of less than'about 1 micron. present invention. In general, the resinous binder 'may The‘ repellent composition of the present invention, be any hydrophobic, ?lm-forming polymeric: material. as will'be apparent, has utility in and of itself as a self Materials of this type include silicone resins, Qthe supporting film. As such, the composition may be poly(acrylic ester) and poly(methacrylic ester) resins, coated out and dried to'iform useful self-supporting and ?uorinated hydrocarbon ‘resins, ‘and mixtures of ?lms. ' ‘ ' the foregoing materials. Representative'exam‘ples of More generally,'however, the repellent composition various individual members ‘of these binder materials of the present invention finds application when coated include the following resinous materials: poly(methyl-‘ on a suitable supporting element. The particular sup methacrylate ) , poly( n-butylmethacrylate ) ,' poly( isobu port on which the repellent composition may be coated tylymethacrylate), copolymers of nébutyl methacrylate is not ‘critical and may be selected with regard to the and‘isobutyl methacrylate, copolymers of vinylidene particular use for which the resultant element is in ?uoride and hexa?uoropropylene, copolymers of vinyl tended. For example, various supports which may be idene ?uoride and tri?uorochloroethylene, copolymers used‘ include wood; paper; metals; plastics; including of vinylidene fluoride and‘ tetra?uoroethylene, terpoly natural and synthetic resins; ‘laminates; and multilay mers of vinylidene ?uori'de, hexa?uoropropylene, land ered supports such as various metal coated plastic sup tetra?uoroethylene. poly(vinylidene fluoride), and the ports and various light-sensitive elements comprising a like. Such materials as those‘ indicated immediately base, a suitable light-sensitive layer(s), and any neces above have been described in‘the' prior art and are sary or desired intermediate subbing layers. commercially available from a number of manufactur The particular process by which the repellent compo sition of the present invention is coated on a suitable ers. ' ~ -' ‘ > The ?uorinated hydrocarbon resins are especially support is not critical to the present invention. A vari preferred for use as the binder're'sin (if 'one is used) in 25 ety of different coating methods are well known in the the repellent compositions of the invention. These pre4 art including such methods as spray-coating, dip-coat ferred ?uorinated hydrocarbon resins are readily com ing, and the like. Moreover, the repellent composition patible with the other components‘ ofthe vrepellent of the present invention maybe coated either in the compositions of the invention-and, in addition, appear form of-a dispersion or as a substantially homogeneous to enhance the repellent properties of the resultant solution. Typically, the repellent compositions of the present composition are coated from organic solvent composition. ' ' 7 ' > ' ‘_ When a binder resin is ‘used in the present invention, solution or dispersion. A variety of different organic the amount employed in the'repellent'composition may solvents may be utilized in the coating operation in vary considerably. Typically, the resinous binder is cluding such organic solvents as acetone, methylethyl present in an amount varying from 1 to about 85v weight 35 ketone; ethyl acetate, dimethylacetamide, halogenated percent of the repellent composition. Typically, if the hydrocarbon solvents such as methylene chloride, and resinous'binder component is not one of the preferred various ?uorinatedv hydrocarbon solvents such as ?uorinated hydrocarbon ' resinous binders‘ indicated Freon, a trademark of E.I. duPont for a group of halo hereinabove, the amount thereof which may be‘ advan genated'hydrocarbons containing one or more ?uorine tageously utilized in the present invention is reduced atoms such. as, 1,1,2-trichloro-l,2,2-tri?uoroethane, and generally lies within the'range of from 5 to about and the like. Mixtures of‘these various organic'solvents 30 weight percent of the repellent composition.‘ How and other conventional solvent materials may also be ever, when one of the preferred resinous binder com used. - ~ ponents is used the amount thereof which can be effec Theithickness of the resultant repellent compositions tively employed in accord with the preferred‘ embodi 45 of the present invention (when coated and dried to ment of the present - invention is considerably in eliminate or substantially reduce any residual disper creased. In such case, the amount of the binder compo sion or solvent liquid) may vary over a wide range. nent may be as high as about 85 weightlpercent-of the Coatings having a thickness in the range of from about repellent composition and preferably lies within the 0.1 micron to about 500 microns or more are useful, range of from 50 to about 80v weight percent thereof. 50 with a coating thickness within the range of from about Optionally, in accord with another embodiment of 0.2 microns to about 200 microns suitable for most the invention the toughness and abrasion resistance of applications. . I w > the repellent composition of the present invention- may As. noted hereinabove, the repellent compositions of be further enhanced '- by incorporation; of a. minor the present invention are especially useful in the pro amount of inert, solid, particulate fluorocarbon powder 55 duction of waterless planographic printing plates. Such in the repellent composition. For example,>particulate plates are especially desirable because they eliminate ?uorocarbon material sold as F E?‘ TEFLON powder by' _ the need for the aqueous dampening agent required in E.l. duPont Nemoursland Co. may be incorporated in conventional lithographic printing processes. That is, the repellent compositions of the invention in amounts these compositions effectively repel or remain substan up to about 40 percent by weight, preferably from 5 to tially non-wettable by oil-based liquidssuch as conven about 30 percent by weight, based ‘on the total dry tional planographic oil-base printing inks without the weight of the resulting repellent coating. The particu addition of an aqueous. dampening agent. - late ?uorocarbon powder acts as an a'ntiadhesive (or -To use the repellent compositions of the present abhesive) ?ller ‘material for the repellent composition invention is a typical waterless printing process, one of the invention. This material, if‘ used in the repellent 65 simply forms an oleophilic image on the surface of a composition -of the invention, retains its particulate planographic printing element which has been over form within the repellent composition-and appears as coated with the repellent composition of the present discrete, ?nely-divided particles uniformly distributed invention. Because the repellent composition of the 3,975,352 1 1 present invention is substantially nonwettable by and chargevimyage directlythereon. In other instances, a repels generally. all oil-based compositions, many mate photoconductive element may be used to electrophoto graphically provide an_ electrostatic charge image rials will be more oleophilic than the repellent compo sition of the present invention and can be employed as formed on the repellent surface of a‘ separate electro the oleophilic imaging material to which conventional graphic receivingelement. In the latter case, the photo' oil-based printing inks will preferentially adhere. Once conductive element may be reused and the repellent an oleophilic image is formed on the surface of a print surface-coated electrographic element used in the pre ing element bearing the repellent composition of the sent invention functions as a receiving sheet on which present invention, the element, thus imaged. is ready an electrostatic charge pattern is formed or transferred. for use as a printing plate. Accordingly, it may beaf In another embodiment of the invention an electro ?xed to conventional planographic printing apparatus graphic toner particle image, rather than an electro to produce the desired number,of copies. (Of course, static charge image as discussed above, may be trans because plates bearing the repellent compositionsof ferred to a repellent surface electrographic receiving element. For example, using conventional electropho the present invention do not require the use of aqueous dampening agents which are conventionally employed tographic techniques a toner particle image may vbe in planographic printing apparatus, one can eliminate formed on a reusable photoconductive element and the aqueous dampening agent when waterless plates of then transferred in imagewise manner to a repellent surfaced electrographic receiving element. the present invention are run on conventional printing apparatus.) The formation of an ink-receptive image physically Oleophilic images may be formed on waterless print 20 adhered to the ‘repellent surface of the electrographic ing plates employing the repellent compositions of the element is accomplished according to the present in present invention by any number of methods. For: ex vention throughv the use of an electrostatic developer comprising ?nely-divided oleophilic electroscopic ample, an element comprising a suitable support over coated with the repellent composition of the present .marking particles. Both. dry and liquid electrostatic invention‘ may be imaged simply by removing the repel developers which contain such marking particles may lent overcoating of the present invention in the image be used._ I . . , _ . The electrographic elements typicallyv used in the areas to expose the surface of the support. In such case, the exposed surface of the support serves as the oleo present invention either as an independent element philic image areas, preferentially receiving conven from-which an electrostatic charge image may be trans tional printing inks, whereas the surface areas of the 30 ferred or as a base on which a layer of ‘the repellent element which comprise the repellent composition of composition described herein may be applied are com the present invention, repel printing ink and serve as prised of -a support, typically transparent, such as a po,ly(e_thylene terephthalate), cellulose acetate or the non-image, non-ink receptive background areas. ~ ' To facilitate imaging printing elements of vthe present like ‘photographic film supports, typically having invention, a light sensitive layer may be incorporated in 35 coated thereon a conductive coating which maybe the element. For example, a photocrosslinkablepoly transparent such as vacuum evaporated nickel, cuprous mer material may be incorporated in the-element in a iodide, a conducting polymer as described, for exam manner similar to that described in Gipe, US. Pat. No. ple, in US. Pat. No. 3,007,901 and similar materials. 3,677,178 issued July 18, 1972;.and US. Pat. No. The conducting support may then be overcoated with 3,511,178 issued‘ May 12, 1970. As described in the 40 a photoconductive layer. If desired, it’may be useful to aforementioned Gipe U.S. Pat., the light sensitive ma insert various subbing interlayer(s) between the con ductive support and the photoconductive layer, for terial may be incorporated as an interlayer between a suitable support and an overcoat of the repellent com example an adhesive interlayer and/or a barrier layer. position of the present invention; or the repellent com The photoconductive layer may be comprisedof a position of the present invention may be used as an binder and a photoconductor. Of course, polymeric interlayer overcoated by a suitable light sensitive top photoconductors such as substituted and unsubstituted polyvinyl.carbazoles and certain va'cu‘umv deposited coat. In such case, the repellent composition ‘of'the present invention is substituted for the abhesive poly( photoconductive.materials such as 'selenium'can be siloxane) coating employed in the aforementioned pa used without. a separate binder. ‘In addition to. poly tent publications incorporated herein by reference 50 meric photoconductors a wide varier of photoconduc tive substances can be used in the elements of vthis theArse tos.u ggeste. d earlier herein- , waterless pri. nting ele invention. Typical photoconductive materials include organic, organo-metallic, and inorganic photoconduc ments bearing therepellent or abhesive composition of the present invention may be imaged electrograph tive materials. Useful organic photoconductive materi ically. In such case, an electrographic element bearing 55 als include organic amine photoconductors, polyarylal a- coating of the repellent composition described herein kane photoconductors, and diarylamino-substituted chalcones, etc. A partial listing of publications describ is employed. - = In accordance with a preferred embodiment of the ing these and other organic photoconductive materials - is listed below and hereby incorporated by reference present invention, an ' electrographic image may be formed on a suitable electrographic element bearing a 60 thereto: [.15. Pat. Nos. 3,139,338; 3,139,339; repellent coating of the present invention by a variety 3,140,946; 3,141,770; 3,148,982; 3,155,503; of well—known electrographic techniques. A preferred 3,180,730; 3,240,597; 3,257,202; 3,257;303; electrographic imaging method is the electrophoto 3,257,504; 6,265,496; - 3,265,497; 3,274,000. graphic process. If an electrophotographic process is 3,527,602; . ‘3,526,501; - 3,542,544; 3,533,786; utilized to form an electrographic image, it is generally 65 3,542,546; 3,421,891 and Belgium Pat. No. 728,563. Representative vorgano-metallic photoconductive advantageous to sandwich a’ photoconductive layer between the support and the repellent surface layer of materials are the organic derivatives .of Group [Va and the electrographic element and form an electrostatic Va metals such as those having at least one amino-aryl 3,975,352 13 14 rene-butadiene copolymers, silicone resins; styrene group attached to the metal atom. Exemplary organo alkyd resins; silicone alkyd resins, soya-alkyl resins; metallic compounds are the triphenyl-p~dialk poly(vinyl chloride); poly(vinylidene chloride); vinyli ylaminophenyl derivatives of silicone, germanium, tin dene chloride-acrylonitrile copolymers; poly(vinyl ace and lead and the tri-p-dialkylaminophenyl derivatives tate); vinyl acetate-vinyl chloride copolymers; poly(vi of arsenic, antimony, phosphorous and bismuth. The organo-metallic or organic photoconductor materials nyl acetals), such as poly(vinyl butyral); polyacrylic used in the photoconductive composition are generally and methacrylic esters, such as poly( methyl methacryl ate), poly(n-butylmethacrylate), poly(isobutyl metha present in an amount equal to at least about one weight percent of the photoconductive composition. The crylate),retc.; polystyrene; nitrated polystytrene; poly upper limit of the amount of organo-metallic organic 0 methylstyrene; iso-butylene polymers; polyesters, such photoconductive substance present can widely vary in as poly(ethylene alkylenebisaryloxyalkylene tere accordance with usual practice. Generally the photo phthalate); phenol formaldehyde resins; ketone resins; polyamides; polycarbonates; polythiocarbonates; etc. conductive composition contains less than about 99 weight percent of an organic or organo-metallic photo Methods of making resins of this type have been de conductor material. A preferred weight range for an .... 5 scribed in the art, for example, styrenealkyd resins can organic or organo-metallic photoconductive substance be prepared by the method described in U.S. Pat. Nos. in the photoconductive layer of the element of the 2,361,019 and 2,258,423. Suitable resins of the type present invention is from 10 to bout 60 weight percent. contemplated for use in the photoconductive layers of As noted hereinabove, inorganic photoconductive the invention are sold under such trademarks as VlTEL materials may also be used in the element of the pre 20 PE-lOl, CYMAC, Piccopale 100, Saran F-220, and sent invention. These materials are generally well LEXAN 105 and 145. Other types of binders which can known in the art and include such inorganic photocon be used in the photoconductive layers of the elements ductive materials as zinc oxide, cadmium sul?de, cad of the invention include such materials as paraffin, mium selenide, lead oxide, selenium, selenium deriva mineral waxes, etc. - tives, mixtures thereof, etc. These photoconductive 25 The photoconductive layer used in the element of the inorganic materials may also be dispersed in a poly present invention can be applied to the underlying meric binder to form a photoconductive composition support in the form of a homogeneous coatingcompo sition including the photoconductor, sensitizer, and which may be coated on a support. - Typically a sensitizing dye or other material is also binder (if one is used) dissolved in a suitable solvent. incorporated in the photoconductive composition. A Or, the photoconductive substance. such as an inor wide variety of such sensitizing materials are known in ganic photoconductive material may be dispersed in the art. These materials are generally selected depend the form of ?nely-divided particles in a resinous binder, ing on the particular photoconductive substance uti such as a binder solution, and applied to the support in lized. For example, sensitizing compounds useful with the form of a coating composition having dispersed an organic photoconductive material would include a 35 therein the photoconductive‘ material and the sensitiz wide variety of sensitizing materials. A partial list of ing dye, if a sensitizing dye is utilized. Alternatively, the such materials includes pyryliums, including thiapyryl photoconductive composition including an organic ium dye salts, disclosed in VanAllan et al. U.S. Pat. No. photoconductor, sensitizing dye and binder may be 3,250,615; fluorenes; aromatic nitro compounds of the applied to the support as a heterogeneous composition type described in U.S. Pat. No. 2,610,120; anthrones 40 such as described in Light, U.S..Pat. No. 3,615,414, like those disclosed in U.S. Pat. No. 2,670,284; qui issued Oct. 26, .1971, hereby incorporated by reference nones, such as those described in U.S. Pat. No. thereto. If the photoconductive composition is applied 2,670,286; benzophenones described in.U.S. Pat. No. to the support in the form of a homogeneous dope, 2,670,287; thiazoles, such as those described in U.S. solvents which may be used and the vehicle for the Pat. No. 2,732,301; mineral acids; carboxylic acids, 45 photoconductive dope composition include a number such as maleic acid, dichloroacetic acid, salicylic acid; of solvents such as benzene, toluene, acetone, 2-buta sulfonic and phosphoric acids; and various dyes, such none, chlorinated hydrocarbons, for example, methy as cyanine (including carbocyanine), merocyanine, lene, chloride, ethylene chloride, etc., others, for exam diarylmethane, thiazine, azine, oxazine, xanthene, ple tetrahydrofuran, or mixtures of these solvents, etc. phthalein, acridine, azo, anthraquinone dyes and the 50 Coating thicknesses of the photoconductive compo like and mixtures thereof. Preferred sensitizing dyes for sition ‘on the support can vary widely in accordance use with organic photoconductive materials include with usual practice. Normally, a-coating in the range of pyrylium and thiapyrylium salts, and cyanines including about 3 microns to about 300 microns is useful. carbocyanine dyes. These sensitizing dyes may be pre If desired, an adhesive interlayer or subbing layer sent in photoconductive compositions in widely varying 55 may be inserted between the photoconductive compo amounts. Normally, the sensitizer is added in a concen sition and the repellent overcoat. tration range from about 0.001 to about 30 percent by If the repellent-surfaced electrographic element used. weight based on the weight of the photoconductive in the present invention does not have a photoconduc composition. Preferably, the sensitizer is added to the tive layer incorporated therein, the electrographic ele coating composition in an amount of about 0.1 to about 60 ment maybe used as a receiving element for an electro 10 percent by weight of the total photoconductive static charge image. In such case, as noted above, the electrographic element comprises a support, generally composition. . Preferred binders for use in preparing the photocon an electrically conductive support, having the repellent ductive layers of the photoconductive compositions composition layer coated thereover. If desired, various used in the present invention generally are ?lm-forming 65 intermediate subbing layers may also be used to pro polymeric binders having fairly high dielectric strength vide improved adhesion or to improve the electrical and which serve as good electrically insulating ?lm properties of the electrographic element. One type of forming vehicles. Materials of the type comprise sty element which may be usefully employed as a base on 3,975,352 15 16 which the abhesive layer may be coated is described in particular development conditions or developer com Gramza and Robinson, U.S. Pat. No. 3,519,819. An positions. Various techniques such as melt-blending, other useful type of abhesive surfaced receiving ele spray drying, etc. may be used to form marking parti ment which may be employed in the invention com cles suitable for these conventional dry developers. If prises a multi-layer element having a base containing at desired, colorants may also be incorporated in said least two layers, namely, a ?rst layer comprising a con-v marking particles. Typically, such developers contain ductive support, e.g. a conductive paper support, and a from about 1—l0% by weight of the electrostatically second layer coated thereover comprising a dielectric attractable marking particles and from about 90 to layer having a surface of the repellent composition about 99% by weight of the particulate carrier. Further described hereinabove. This type of receiving element 10 detail on formation of marking particles for a conven is used in accompanying Example 5, and represents a tional dry developer may be found in U.S. Pat. No. preferred electrographic element for use in the inven-’ 3,533,133 dated Jan. 5, 1971. tion. A detailed description of a preferred electropho Liquid developers are also useful in the process of the tographic process which may be used in conjunction present invention. One suitable developer composition with this element may be found in U.S. Pat. Nos. for use in the present invention comprises a liquid de 2,825,814; 2,833,648; 2,937,943; and 2,975,052. Ac veloper containing a carrier liquid having dispersed cording to a preferred technique, the multi-layered therein finely-divided oleophilic resinous marking par receiving element is used in combination with a rough ticles. The particular carrier liquid utilized is not criti ened surface photoconductive element as described in cal to the present invention and may include a variety U.S. patent application Ser. No. 197,488, filed Nov. 10, 20 of electrically insulating organic liquids. Generally 1971. these liquid carriers have a dielectric constant less than As noted hereinabove, electroscopic marking parti about 3.0 and a resistivity greater than about 109 ohm cle (i.e. toner‘particles) are used in combination with cms. Suitable carrier liquids, typically include hydro the repellent-surfaced clectrographic elements of the carbon liquids such as isoparaf?nic hydrocarbons hav invention. These particles are typically used in con 25 ing a boiling range of from about 145°C. to about junction with an electrostatic developer. The electro 185°C, such as lSOPAR G (Humble Oil and Re?ning scopic marking particles should be oleophilic, that is Co.), cyclo hydrocarbons such as cyclohexane, etc. capable of accepting an oil-based lithographic printing Additional carrier liquids which may be useful in cer ink. A variety of electrostatic developers may be used. tain situations include oderless mineral spirits, octane, These developers generally comprise'a carrier vehicle etc. and marking particles. The carrier vehicle may com Oleophilic resins which may be used to form the prise various materials and, as the name implies, serves ?nely-divided marking particles utilized in both the as a medium for carrying the electrostatically respon liquid and dry developer used in the invention may be sive marking particles to the charge image. Both dry selected from a wide variety of substances. The follow and liquid developers may be used. Among the more 35 ing are illustrative of suitable materials generally pre common types of developers are liquid developers ferred for use in liquid developers: rosins, including where the carrier generally comprises an electrically hydrogenated rosins and esters of hydrogenated rosins, insulating organic liquid; aerosol or powder-cloud de alkyl methacrylate resins having from two to ?ve car velopers where the carrier comprises a gaseous mate bon atoms in each alkyl moiety, such as isobutyl metha rial such as air; cascade developers where the carrier 40 crylate and N-butyl methacrylate copolymers, etc.; typically is a particulate material such as glass or plastic phenolic resins, including modi?ed phenolic resins beads; magnetic brush developers where the carrier such as phenol formaldehyde resins; pentaerythritol typically is a particulate ferromagnetic material; etc. phthalate; coumarone-indene resins; ester gum resins; Magnetic brush developers and techniques are de vegetable oil polyamides; polycarbonates; alkyd resins, scribed in the following U.S. Pat. Nos.: 2,786,439; 45 including modified alkyds such as soya oil-modi?ed 2,786,440; 2,786,441; 2,81 1,465; 2,874,063; and linseed oil-modi?ed alkyds, phthalic, maleic and 2,984,163; 3,040,704; 3,1 17,884; and Re. 25,779. styrenated alkyds, polystyrene and polystyrene-con Other dry developers such as cascade developers have taining resins, etc.; and the like. been described in a number of U.S. and foreign patents, Advantageously, the size of the ?nely-divided resin such as U.S. Pat. Nos. 2,297,691; 2,551,582; 50 ous marking particles utilized in the liquid developer 2,618,551; 2,618,552 and in “RCA Review" Vol. 15 may 'vary within the range of about 0.05 micron to (1954) pages 469-484. \ about 20 microns, preferably within the range of from Typical dry developers comprise a particulate car about 0.1 micron to about ‘2.0 microns. rier, for example, non-magnetic particles such as glass The liquid developer utilized in the present invention beads, crystals of inorganic salts such as sodium or 55 ordinarily has a composition as follows: the ?nely potassium chloride, hard resin particles, metal parti divided, oleophilic resinous marking particles are pre cles, etc. In addition magnetic carrier particles may be sent in concentrations within the range of from about used such as iron, cobalt, nickel and alloys thereof. The 0.01 to about 10 percent by weight of the liquid devel size of such carrier particles may vary from about 30 oper composition and the liquid carrier is present in an microns to about 1200 microns although particles hav amount of from about 80 to about 99.99 percent by ing a size outside this range may also be used for partic weight of the liquid developer. ular development conditions or developer composi As described above, the repellent compositions of tions. If a dry developer comprising a particulate car the inventions are also particularly well suited for use rier is used, the ?nely-divided electrostatically attract as a dielectric repellent coating in a liquid-developed able resinous marking particles conventionally have a 65 electrographic image transfer process. In this embodi diameter between about l/2;t and about 8011., with parti ment of the invention it is advantageous to utilize a cles between about 2p. and l5,u. being preferred, al repellent composition of the invention containing a though larger particles can be used where desired for ?uorinated oil rather than a silicone oil due to the 3,975,352 ‘i' 17 solubility of silicone oils in conventional liquid devel could'be used to establish an electric ?eld of suitable polarity and suf?cient'stren‘gth to cause transfer of the oper compositions. ‘ " ' ' ' ' ~ In such processes, an electrostatic charge image is wet toner imageto the .receiving element. formed on the surface of a suitable electrographic eleé The receiving element itself may be any of a variety ment bearing a surface coating of the repellent compo of materials. Typically 1a paper receiving element is sition of the present invention in a manner identical to ?used such as plain bond ‘paper, However, a variety of that described above in connection with the el'ectro- other organic and inorganic materials may valso be used static imaging of waterless printing plates; The electro- depending primarily on the particular type of substrate static image bearing element is then contacted with a to which one desires to transfer the wet toner image. suitable liquid developer composition: as ' described 10 ' Various optional modi?cations may be incorporated above to form a wet liquid-developed toner particle ‘ . in the basic transfer process outlined above to further image corresponding to the electrostatic image pattern. improve transfer ef?ciency and image quality, and to The wet toner image thus formed'on the ele'ctro- reduce the amount of excess liquiddeveloper used graphic element may be transferred to a‘s'uitable image‘ I vduring’development and transfer. For example, a hy receiving or copy sheet, for example, plain paper, by l5 drocarbonrinse liquid may be applied to the surface of contacting together the surfaces of the receiving ele- the wet toner image-bearing electrographic ‘element ment and the electrographic elem‘ent'while applying a immediately prior to image transfer to enhance re potential difference (hereafter referred to astransfer moval of excess amounts of liquid developer from potential) between these two surfaces of a magnitude background areas of the image bearing element. Such and polarity suf?cient to cause transfér'of't'lie wet liq- 20 rinse liquids are known in the art and are described, for uid-developed toner image. -. example, in Moe et al. US. Pat. No. 3,356,498 issued Although the precise transfer mechanism is’not fully Dec. 5, 1967. Typical of such rinse liquids are isoparaf understood, it is apparent that electrophoretic migra- ?nic hydrocarbons such as lSOPAR liquids sold by tion of the wet toner image from the surfacelof the ‘Humble Oil and Re?ning Co}; which have a boiling original electrographic image-bearing element‘tothe 25 point in the range of, 145°C to 185°C. ‘ ' " receiving sheet is occurring during transfer. In addition, the image receiving surface of the receiv The polarity of the transfer potential; isideterm'i'ned ing‘element may have applied thereto an abhesive or by the polarity of the particular toner image which is simply an oil repellent composition to reduce the developed. For example, when a negative charge image amount of liquid developer carrier vehicle which would is formed, one would conventionally/“develop such an 30 otherwise be soaked up or absorbed by the receiving image with a so-called positive-working liquid devel- ‘element; For example, one may apply an oil repellent oper, that is, a developer containingipositively charged coating or sizing to a paper copy sheet. This reduces toner particles, to form a positive polarity liquid'devel- the amount of excess liquid carrier vehicle carried out oped toner image. To transfer‘ this positive polarity by the‘copy sheet during transfer and also reduces the toner image one would employ a negative transfer po- 35 drying. time needed to provide a ?nal dry imaged copy. tential. That is, a transfer potential wherein the surface Any of various oil repellent ‘compositions may be used. of the receiving sheet is negative withfrespe’ctto'the _ noneespecially useful sizing composition is a ?uori positive liquid-developed ‘toner image to cause electro- nated polymer applied to the surface of the copy sheet phoretic migration of the positive toner image to the ' '1 ir'ian aqueous-alcoholic media. Particularly useful ?uo} negative receiving sheet. Of course, if the toner image .40 rinated polymers suitable for sizing paper- receiving to be transferred is a negative image, i.e., an image sheets include polymers such as those described earlier composed of liquid devloper toner particles bearing a herein in formula 1. Especially useful as a sizing is ZO negative charge, then a positive transfer potential is NYL-RP, an anionic per?uoroalkyl phosphate ester used. sold by E. l. duPont Ne'r'nours and Co. The magnitude of the transfer potential may vary 45 The following examples serve to illustrate the inven considerably. Typically, a transfer potential of at least tion. l31:)(:)di-/olts and preferably greater than about 400 volts 1s EXAMPLE 1 The transfer potential which is applied may be cre- The compositions labelled l—20 in Table I, below, are ated by a variety of techniquesfor example, electro; 50 coated at _0.00lqinch wet thickness upon a subbed poly conductive rubber pressure'roller-(s) contacting the (ethylene terephthalate) support and cured. approxi back of the receiying element maybe‘ vused ._'to provide ,matelyvoneminute at _l20?-12_5°C..The solutions are ,all, contact betweenfthe receiving element and the‘ wet at. 2% solids in FreonnTF, a trademark .of E. l. duPont toner image-bearingelectrographic1 element, during Co. for. l,l,2-trichloro_trifluoroethane. Each ‘film is transfer and may also 'beuse'dto apply adirect current 55 scratched (?ngernail) and hand inkedv with‘ a litho transfer, potential ‘through the baekwof,v the receiving graphic, ink ‘l‘D?ri Ink”, purchased from General element to the image receiving ‘surfaee of the receiving ‘Printing lnk ,Co. (hereinafter referred to as G.P.l.)’,. to _ element. Other means for applyinga'transferpotential ' test whether or not the layer accepts ink in these defect may also be used, for example, La‘. coronachzir'ger areas. ~ » ' mounted adjacent to the back of the receiving element » i ‘ ' ""Tablell Weight % Zepel ' ' 'Weight g 2979“ . ' % Kel i .. . .(Solid ‘ e t . . ' _ F-8002 Fluorocarbon Weight ,% Low Surface lnking ofa --Sample No. ,. (Binder) Polymer‘) Energy Oil‘ Scratched Surface .l _ v . . .l00 — — Heavy lnkingl
Description: