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Polymer Permeability PDF

386 Pages·1985·28.557 MB·English
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POLYMER PERMEABILITY POLYMER PERMEABILITY Edited by J. COMYN School of Chemistry, Leicester Polytechnic, UK CHAPMAN & HALL London· Glasgow· New York· Tokyo' Melbourne· Madras Published by Chapman & Hall. 2-6 Boundary Row. London SE1 BHN. UK Chapman & Hall. 2-6 Boundary Row. London SE1 8HN. UK Blackie Academic & Professional. Wester Cleddens Road, Bishopbriggs, Glasgow G64 2NZ, UK Chapman & Hall GmbH, Pappelallee. 69469 Weinheim, Germany Chapman & Hall Inc., One Penn Plaza. 41st Floor, New York, NY 10119, USA Chapman & Hall Japan. Thomson Publishing Japan, Hirakawacho Nemoto Building. 6F, 1-7-11 Hirakawa-cho, Chiyoda-ku, Tokyo 102. Japan Chapman & Hall Australia. Thomas Nelson Australia, 102 Dodds Street. South Melbourne, Victoria 3205, Australia Chapman & Hall India. R. Seshadri, 32 Second Main Road, CIT East, Madras 600 035, India First edition 1985 Reprinted 1994 © 1985 Chapman & Hall Softcover reprint of the hardcover 1st edition 1985 ISBN·13:978-94-010-8650-9 e-ISBN-13:978-94-009-4858-7 DOl: 10.1007/978-94-009-4858-7 Apart from any fair dealing for the purposes of research or private study. or criticism or review, as permitted under the UK Copyright Designs and Patents Act, 1988. this publication may not be reproduced. stored. or transmitted, in any form or by any means, without the prior permission in writing of the publishers, or in the case of reprographic reproduction only in accordance with the terms of the licences issued by the Copyright Licensing Agency in the UK, or in accordance with the terms of licences issued by the appropriate Reproduction Rights Organization outside the UK. Enquiries concerning reproduction outside the terms stated here should be sent to the publishers at the London address printed on this page. The publisher makes no representation, express or implied, with regard to the accuracy of the information contained in this book and cannot accept any legal responsibility or liability for any errors or omissions that may be made_ A catalogua record for this book is available from the British Library Library of Congress Cataloging-in-Publication Data available Preface Polymers are permeable, whilst ceramics, glasses and metals are gener ally impermeable. This may seem a disadvantage in that polymeric containers may allow loss or contamination of their contents and aggressive substances such as water will diffuse into polymeric struc tures such as adhesive joints or fibre-reinforced composites and cause weakening. However, in some cases permeability is an advantage, and one particular area where this is so is in the use of polymers in drug delivery systems. Also, without permeable polymers, we would not enjoy the wide range of dyed fabrics used in clothing and furnishing. The fundamental reason for the permeability of polymers is their relatively high level of molecular motion, a factor which also leads to their high levels of creep in comparison with ceramics, glasses and metals. The aim of this volume is to examine some timely applied aspects of polymer permeability. In the first chapter basic issues in the mathema tics of diffusion are introduced, and this is followed by two chapters where the fundamental aspects of diffusion in polymers are presented. The following chapters, then, each examine some area of applied science where permeability is a key issue. Each chapter is reasonably self-contained and intended to be informative without frequent outside reference. This inevitably leads to some repetition, but it is hoped that this is not excessive. J. COMYN v Contents Preface v List of Contributors viii 1. Introduction to Polymer Permeability and the Mathematics of Diffusion 1 J. COMYN 2. Permeation of Gases and Vapours in Polymers 11 C. E. ROGERS 3. Case II Sorption 75 A. H. WINDLE 4. Effects of Oxygen Permeation and Stabiliser Migration on Polymer Degradation 119 J. Y. MOISAN 5. Diffusion and Adhesion. 177 J. COMYN 6. The Role of Polymer Permeability in the Control of Drug Release . 217 JOHN H. RICHARDS 7. Permeability and Plastics Packaging . . 269 R. J. ASHLEY vi Contents vii 8. Permeability of Coatings and Encapsulants for Electronic and Optoelectronic Devices 309 M. T. GOOSEY 9. The Role of Water Transport in Composite Materials. 341 GAD MAROM Index 375 List of Contributors R. J. ASHLEY Research and Development Division, Metal Box Ltd, Denchworth Road, Wantage, axon OX12 9BP, UK J. COMYN School of Chemistry, Leicester Polytechnic, PO Box 143, Leicester LEI9BH, UK M. T. GODSEY Morton Thiokol Inc, Dynachem Corporation, 2631 Michelle Drive, Tustin, California 92680, USA GAD MAROM Casali Institute of Applied Chemistry, School of Applied Science and Technology, The Hebrew University of Jerusalem, 91904 Jerusalem, Israel J. Y. MOISAN ROC-TAC, Centre National d'Etudes de Telecommunications, BP 40, 22301 Lannion, France JOHN H. RICHARDS School of Pharmacy, Leicester Polytechnic, po Box 143, Leicester LEI 9BH, UK C. E. ROGERS Department of Macromolecular Science, Case Western Reserve Uni versity, Cleveland, Ohio 44106, USA A. H. WINDLE Department of Metallurgy and Materials Science, University of Cambridge, Pembroke Street, Cambridge CB2 3QZ, UK viii Chapter 1 Introduction to Polymer Permeabllity and the Mathematics of Diffusion 1. COMYN School of Chemistry, Leicester Polytechnic, UK 1. Fick's Laws of Diffusion . . . . . . 1 2. Film Permeation. . . . . . . . . . 3 3. Dimensions of Transport Parameters. 6 4. Diffusion into a Film or Slab . . 7 S. Diffusion into a Fibre . . . . . 8 6. Diffusion at a Concentration Step 9 References . . . . . . . . . . 10 1. FICK'S LAWS OF DIFFUSION Fick's first law is the fundamental law of diffusion. It states that (eqn (1» the flux in the x-direction (FJ is proportional to the concentration gradient (ac/ax). Fx = -D(ac/ax) (1) Flux is the amount of substance diffusing across unit area in unit time and D is the diffusion coefficient. The first law can only be directly applied to diffusion in the steady state, that is, where concentration is not varying with time. Fick's second law of diffusion describes the non-steady state and it has several forms; first to be examined is diffusion into a box shaped element in Cartesian coordinates. A point P is at the centre of a volume element which has edges of length 2 dx, 2 dy and 2 dz (Fig. 1). The fluxes which cross the six faces of the element control the build-up or decay of diffusant. If there is a flux gradient aF/ax in the x-direction and the x-direction flux at P is F, then the actual flux at the face ABCD is (Fx -(aF)ax)) dx and at the face abcd it is (Fx + (aFx/ax» dx. 2 1. Comyn B ,\-0 '\ A a ----+ p 2dz 0 d 2dx dr dz rd8 Fig. 1. Volume elements for the derivation of Fick's second law of diffusion. So the material entering face ABeD in unit time is 4 dy dz(Fx-· (aF)ax» dx and that leaving face abcd is 4 dy dz(Fx + (aF)ax» dx. Hence the material accumulating in the volume element due to diffu sion in the x -direction is Rx = -8 dx dy dz(aFxfax) (2) Similarly, eqns (3) and (4) can be derived for the y- and z-directions. R" = - 8 dx dy dz(aF)ay) (3) R = -8 dx dy dz(aFz/az) (4) z So the rate of concentration increase in the element is given by ac Rx + Rv + Rz (5) at 8 dx dy dz So ac _ aFx_ aFy _ aFz (6) at ax ay az Introduction to polymer permeability and the mathematics of diffusion 3 The flux gradients are obtained by differentiating eqn (1), for example aFxfax = - D a2e/ax2, so that 2 2 2 ae D(a e + ae + ae) at = ax2 ay2 az2 (7) Equation (7) is known as Fick's second law of diffusion. Under circumstances where diffusion is limited to the x-direction it simplifies to (8) However, if D depends upon the concentration of the diffusant and hence on location, it may be written as (9) If the volume element is a segment cut from a cylinder with sides dr, r de and dz (Fig. 1) then the appropriate form of the second equation IS 1[ a ( (D a ( ae ae) a ae) ae)] at = -; ar rD ar + ae --;. ae + az rD az (10) but if diffusion is entirely radial this reduces to ae _!~ (rD ae) (11) at r ar ar In any situation, the problem is to find a solution to the appropriate form of the second equation. Solutions can be found in Crank's book 1 on the mathematics of diffusion or in that by Carslaw and Jaeger2 on the analogous situation of heat conduction in solids. Some of the more frequently used solutions are examined below. 2. FILM PERMEATION If a film of thickness I and area A separates two chambers containing a permeable gas or vapour at different pressures, then the gas will permeate from the high pressure chamber to the low pressure chamber. This situation is of particular interest in that it illustrates the

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