Polymer Concretes: Advanced Construction Materials

166 Pages·2022·8.778 MB·English

by  Mostafa Hassani Niaki, Morteza Ghorbanzadeh Ahangari

Polymer Concretes
Polymer Concretes: Advanced Construction Materials provides a comprehensive
study on polymer concrete ( PC), discussing historical perspectives of its use, the
classification and applications of PC, and the advantages and disadvantages of its use.
Materials such as resin, aggregates, micro fillers, fibers, and nanofillers are systemat-
ically summarized, as well as their effects on PC. Also examined are the properties,
fabrication methods, and the standards for testing the material properties, as well as
the future outlook for PC applications. This book:
• Investigates the various properties of PC
• Covers the physical, mechanical, thermal, chemical, electrical, and environ-
mental properties of PC
• Examines fabrication methods, standards for testing, and the future outlook
for various applications
The book is ideal for students taking related courses in Civil, Mechanical,
Chemical, and Material Engineering. It also serves as a useful guide for research-
ers in the areas of concrete and construction materials, composites and nanocom-
posites, and advanced materials, as well as professionals working in fields such
as construction, precast concrete products manufacture, transportation and road
construction, architecture, and more.
Polymer Concretes
Advanced Construction Materials
Mostafa Hassani Niaki and
Morteza Ghorbanzadeh Ahangari
First edition published 2023
by CRC Press
6000 Broken Sound Parkway NW, Suite 300, Boca Raton, FL 33487- 2742
and by CRC Press
4 Park Square, Milton Park, Abingdon, Oxon, OX14 4RN
CRC Press is an imprint of Taylor & Francis Group, LLC
© 2023 Mostafa Hassani Niaki and Morteza Ghorbanzadeh Ahangari
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lisher cannot assume responsibility for the validity of all materials or the consequences of their use.
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Library of Congress Cataloging‑in‑Publication Data
Names: Niaki, Mostafa Hassani, author. | Ahangari, Morteza Ghorbanzadeh, author.
Title: Polymer concretes: advanced construction materials / Mostafa Hassani Niaki, Morteza
Ghorbanzadeh Ahangari.
Description: First edition. | Boca Raton: CRC Press, 2023. | Includes bibliographical references and
index.
Identifiers: LCCN 2022033129 | ISBN 9781032352640 (hbk) | ISBN 9781032353104 (pbk) | ISBN
9781003326311 (ebk)
Subjects: LCSH: Polymer-impregnated concrete.
Classification: LCC TA443.P58 N53 2023 | DDC 620.1/36—dc23/eng/20221011
LC record available at https://lccn.loc.gov/2022033129
ISBN: 978- 1- 032- 35264- 0 ( hbk)
ISBN: 978- 1- 032- 35310- 4 ( pbk)
ISBN: 978- 1- 003- 32631- 1 ( ebk)
DOI: 10.1201/ 9781003326311
Typeset in Times
by codeMantra
Contents
Foreword ...................................................................................................................ix
Preface.......................................................................................................................xi
Abbreviations .........................................................................................................xiii
Chapter 1 Introduction to Polymer Concrete ........................................................1
1.1 Definition ...................................................................................1
1.2 Historical Perspective of Polymer Concrete ..............................1
1.3 Applications of Polymer Concrete .............................................2
1.4 Advantages and Disadvantages of Polymer Concretes .............3
References ............................................................................................6
Chapter 2 Materials of Polymer Concrete ..........................................................11
2.1 Resin ........................................................................................11
2.1.1 Resin Types ................................................................11
2.1.2 Resin Weight Content .................................................15
2.1.3 Effects of Resin on the Performance of PC ...............16
2.2 Aggregate ................................................................................16
2.2.1 Aggregate Types .........................................................16
2.2.2 Aggregate Size ...........................................................21
2.2.3 Aggregate Shape.........................................................21
2.2.4 Aggregates Weight Content ........................................22
2.2.5 Effects of Aggregates on Polymer Concrete
Properties ...................................................................22
2.3 Micro Filler ..............................................................................24
2.3.1 Micro Filler Types ......................................................24
2.3.2 Micro Filler Size.........................................................29
2.3.3 Micro Filler Weight Content ......................................30
2.3.4 Effects of Micro Filler on Polymer Concrete
Properties ...................................................................31
2.4 Fiber .........................................................................................32
2.4.1 Fiber Types .................................................................32
2.4.2 Fiber Length ...............................................................36
2.4.3 Fiber Weight Content .................................................36
2.4.4 Effects of Fiber on Polymer Concrete Properties.......37
2.5 Nanofiller .................................................................................39
2.5.1 Nanomaterial Types ...................................................39
2.5.2 Nanomaterial Weight Content ....................................47
2.5.3 Nanocomposites Preparation Methods .......................48
2.5.4 Effects of Nanofiller on PC Properties .......................48
References ..........................................................................................56
v
vi Contents
Chapter 3 Polymer Concrete Preparation ...........................................................69
3.1 Design of Mixture ...................................................................69
3.2 Fabrication Strategies ..............................................................70
3.3 Curing Effect ...........................................................................72
3.4 Moisture and Dust Effects .......................................................73
References ..........................................................................................75
Chapter 4 Polymer Concrete Standards ..............................................................79
4.1 Destructive Tests......................................................................79
4.2 N on-D estructive Tests .............................................................81
References ..........................................................................................82
Chapter 5 Physical Properties of Polymer Concrete ...........................................83
5.1 Density .....................................................................................83
5.2 Porosity ....................................................................................84
5.3 Ductility ...................................................................................85
5.4 Water Absorption .....................................................................87
5.5 Water Resistance .....................................................................90
5.6 Flowability (W orkability) ........................................................90
5.7 Shrinkage .................................................................................91
References ..........................................................................................93
Chapter 6 Mechanical Properties of Polymer Concrete .....................................97
6.1 Compressive Strength ..............................................................97
6.2 Flexural Strength .....................................................................98
6.3 Tensile Strength .......................................................................99
6.4 Impact Strength .....................................................................100
6.5 Fracture Toughness ................................................................101
6.6 Bond and Interfacial Shear Strength .....................................104
6.7 Fatigue Strength.....................................................................107
6.8 Creep Behavior ......................................................................109
6.9 Vibration and Damping Properties ........................................112
6.10 Abrasion and Wear Resistance ..............................................113
References ........................................................................................114
Chapter 7 Thermal Properties of Polymer Concrete ........................................121
7.1 Thermal Expansion ...............................................................121
7.2 Thermal Conductivity ...........................................................122
7.3 Elevated Temperature Resistance ..........................................122
7.4 Freeze– Thaw and Thermal Cycle Resistance .......................127
7.5 Fire Resistance and Flammability .........................................129
7.6 Hot Water Resistance ............................................................130
References ........................................................................................130
Contents vii
Chapter 8 Chemical Resistance of Polymer Concrete ......................................133
References ........................................................................................137
Chapter 9 Some Other Properties of Polymer Concrete ...................................139
9.1 Ageing Effect .........................................................................139
9.2 Weathering Resistance ..........................................................140
9.3 Ultraviolet and Gamma Radiation .........................................141
9.4 Dielectric and Insulation Properties ......................................142
References ........................................................................................145
Chapter 10 Summary and Outlook .....................................................................147
References ........................................................................................149
Index ......................................................................................................................151

Foreword
Polymer concrete ( PC) is widely used in different industries and in our daily life
because of their diverse functionality, excellent physicomechanical properties,
chemical stability, low permeability to water and aggressive media, lightweight, easy
placement and ability to form complex shapes, rapid curing and setting, powerful
bond to most surfaces, good long- term freeze– thaw durability, and remarkable sound
and thermal insulation properties. Due to its impressive properties, PC can be con-
sidered as an advanced and multi- functional construction composite material. It has
become a very active research topic in the last two decades, and its use has been
growing rapidly in recent years.
This book attempts to provide a comprehensive study on PCs and cites many
excellent studies that have already been done on the various aspects of these mate-
rials. This scholarly book will be useful for those who are interested in advanced
construction materials and polymer composites and can be used in education and
research as well as commercial purposes.
ix