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Physical Acoustics 18 PDF

512 Pages·1988·13.33 MB·English
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CONTRIBUTORS TO VOLUME XVIII G. BUSSE G. S. CARGILL III M. REBELO DA SlLVA D. A. HUTCHINS TAKEHIKO KITAMORI F. LEPOUTRE F. ALAN MCDONALD TSUGUO SAWADA MANFRED R. SCHROEDER GROVER C. WETSEL, JR. P H Y S I C AL A C O U S T I CS Principles and Methods Edited by WARREN P. MASON PROFESSOR EMERITUS SCHOOL OF ENGINEERING AND APPLIED SCIENCE COLUMBIA UNIVERSITY NEW YORK, NEW YORK R. N. THURSTON BELL COMMUNICATIONS RESEARCH RED BANK, NEW JERSEY VOLUME XVIII ACADEMIC PRESS, INC. Harcourt Brace Jovanovich, Publishers Boston San Diego New York Berkeley London Sydney Tokyo Toronto COPYRIGHT © 1988 BY ACADEMIC PRESS, INC. ALL RIGHTS RESERVED. NO PART OF THIS PUBLICATION MAY BE REPRODUCED OR TRANSMITTED IN ANY FORM OR BY ANY MEANS, ELECTRONIC OR MECHANICAL, INCLUDING PHOTOCOPY, RECORDING, OR ANY INFORMATION STORAGE AND RETRIEVAL SYSTEM, WITHOUT PERMISSION IN WRITING FROM THE PUBLISHER. ACADEMIC PRESS, INC. 1250 Sixth Avenue, San Diego, CA 92101 United Kingdom Edition published by ACADEMIC PRESS INC. (LONDON) LTD. 24-28 Oval Road, London NW1 7DX ISSN 0893-388X This publication is not a periodical and is not subject to copying under CONTU guidelines. ISBN 0-12-477918-2 PRINTED IN THE UNITED STATES OF AMERICA 88 89 90 91 9 8 7 6 5 4 3 2 1 Contributors Number in parentheses indicate the pages on which the authors' contributions begin. G. BUSSE (403) Institut fur Physik, FB ET Universitat der Bundeswehr Munchen D-8014 Neubiberg, Federal Republic of Germany G. S. CARGILL III (125) IBM Thomas J. Watson Research Center Yorktown Heights, New York 10598, USA M. REBELO DA SILVA (279) Centro de Fisica Molecular das Universidades de Lisboa Av. Rovisco Pais, I.S.T. 1000 Lisboa, Portugal D. A. HUTCHINS (21) Department of Physics Queen's University Kingston, Ontario, Canada K7L 3N6 TAKEHIKO KITAMORI (348) Energy Research Laboratory Hitachi, Ltd. 1168 Moriyama Hitachi, Ibaraki 316, Japan ix χ Contributors F. LEPOUTRE (279) Laboratoire d'Optique Physique, E.S.P.C.I. 10, rue Vauquelin 75231 Paris Cedex 05, France F. ALAN MCDONALD (168) IBM Thomas J. Watson Research Center PO Box 218 Yorktown Heights, New York 10598, USA TSUGUO SAWADA (348) Department of Industrial Chemistry Faculty of Engineering University of Tokyo 7-3-1 Hongo, Bunkyo-ku Tokyo 113, Japan MANFRED R. SCHROEDER (1) Drittes Physikalisches Institut Universitat Gottingen Burgerstr. 42-44 D-3400 Gottingen, Federal Republic of Germany and AT&T Bell Laboratories Murray Hill, New Jersey 07974, USA GROVER C. WETSEL, JR. (168) Department of Physics Southern Methodist University Dallas, Texas 75275, USA In Memoriam Warren P. Mason, 1900-1986 Warren Perry Mason, a Charter Member, Fellow, President, and Gold Medalist of the Acoustical Society of America, died on August 23, 1986, in Gainesville, Florida. He was the father of Penelope E. Mason, Chairman of the Asian Studies Faculty, Florida State University. His principal scientific achievements include important inventions related to the quartz crystal wave filters used in carrier-frequency telephony, investigations of piezoelectric crystals and ceramics that have led to improved electromechanical transducers, and creative contributions to understanding the physical processes that govern the fatigue of metals and the damping of mechanical waves in solids and liquids. Warren Perry Mason was born on September 28, 1900 in Colorado Springs, Colorado, and in 1921 he was graduated from the University of Kansas with a Bachelor of Science Degree in Electrical Engineering. In the same year he joined the Western Electric Company Engineering Department, which later became Bell Telephone Laboratories. Concurrent with his work he attended Columbia University, with the M.A. Degree in Physics being conferred in 1924 and the Ph.D. Degree in Physics in 1928. He was elected to the Sigma Xi and Tau Beta Pi Honor Societies. He married Evelyn Stuart McNally in 1929. She died in 1953. In 1956 he married Edith Ewing Aylsworth. They moved to Tallahassee in 1982. Edith died in 1985. He remained with Bell Laboratories until his retirement in 1965, after which he joined Columbia University where he continued to do productive research, producing 45 papers in the next 10 years. He retired from Columbia in 1977. Warren P. Mason continually demonstrated an extraordinary ability to apply his understanding of fundamental effects to the solution of practical problems. He had a strong impact on communication systems and created the field called physical acoustics. His contributions span the areas of piezoelectric crystals, wave filters, transducers for underwater sound, bonding of metals to metals and metals to semiconductors, physics and measurement of wear, semiconductor strain gages, fatigue in metals, and the mechanisms of internal friction in solids and liquids. These contributions are xi xii In Memoriam documented by roughly 200 patents, about 210 publications, and four major reference books. His books teach fundamental concepts, describe many research results, and guide the reader to the related literature. Their titles are Electromechanical Transducers and Wave Filters (1942), Piezoelectric Crystals and their Application to Ultrasonics (1950), Physical Acoustics and the Properties of Solids (1958), and Crystal Physics of Interaction Processes (1966). A list of Mason's publications and patents, complete as of 1966, was published in the Warren P. Mason Commemorative Issue of J. Acoust. Soc. Am. (Vol. 41, pp. 907-920, 1967). Those referred to below can be identified by reference to that list. Mason started and edited the widely cited series Physical Acoustics Principles and Methods, of which this is the 18th volume. A wards The high regard in which Dr. Mason is held by the scientific and engineering communities is clear from the number of honors he received. • In 1964, he was the recipient of the Arnold O. Beckman award of the Instrument Society of America. This is an award offered to an individual who has made "significant technological contributions to the concept and implementation of a new principle or design, development, or application.'' Mason was cited particularly for his contributions to research in acoustic and ultrasonic wave propa gation, electrical networks, and solid state physics, and, more specifically, for the heavily doped silicon semiconductor strain gages resulting from his studies. • In 1965, he received the Distinguished Alumnus Award of the University of Kansas. • In 1966, he received the First C. B. Sawyer Memorial Award of the Frequency Control Symposium. • In 1967, he received the Lamme Medal, a major National Medal of the IEEE 4 4for outstanding contributions in the fields of sonics and ultrasonics and for his original work in designs of and applications for electromechanical transducers." • Soon after his retirement from Bell Laboratories, a special com memorative issue of the Journal of the Acoustical Society of America was prepared in his honor (April 1967, Vol. 41, No. 4, Part 2). • At the International Conference on Ultrasonic Attenuation and Internal Friction in Crystalline Solids held at Brown University in 1969, he was presented an award for outstanding contributions to the subject of the conference. In Memoriam xiii • In 1971, Mason received the highest award of the Acoustical Society of America, its Gold Medal. The citation reads "His electromechanical filters are the keystone of carrier-frequency telephony. His investigations of piezoelectric crystals and ceramics have enabled the generation of high acoustic power under water. His researches into the properties of materials have given a better understanding of the nature of solid and liquid matter. As a physicist, engineer, inventor, author, and teacher, he has been the leader in advancing the technology of electroacoustics for half a century." • In 1974, he was awarded the first honorary membership of the British Institute of Acoustics. • In 1981, at the First International Conference on Fatigue and Corrosion Fatigue up to Ultrasonic Frequencies, he received an award 4'for his pioneering and enduring contributions to acoustic and ultrasonic research," and the conference was dedicated to him. This conference was sponsored jointly by the Metallurgical Society of the AIME, the American Society of Testing Materials, and the American Society for Metals. It is fitting to sample the nature and importance of Mason's contributions to communication science and physical acoustics. Overview His early work at Bell Telephone Laboratories involved the development of acoustic filter theory, with application to such devices as mufflers and other quieting devices. More important, however, was the recognition that quartz crystals could be combined with electrical elements to provide wave filters with very selective frequency pass bands. The importance of the work that followed can be judged from the fact that until recently all of the long distance carrier radio and submarine cable systems of the Bell System used quartz crystal filters to separate the many conversations being transmitted simultaneously. During the years 1935 to 1948, Dr. Mason headed a group on piezo electric crystals. He invented the GT crystal, widely used for precise control of frequency standards, and others designed for similar use or for application to wave filters. The properties of other piezoelectric materials were also intensively studied. Among these were EDT (ethylene diamine tartrate) and ADP (ammonium dihydrogen phosphate). The latter found important use in underwater sound devices and systems such as sonar. During World War II, he participated in many projects under the auspices of the Office of Scientific Research and Development and other government agencies. During and after 1948, as Head of the Mechanics Research Department, he was engaged primarily in research on such subjects as adhesion and xiv In Memoriam friction, thermocompression bonding, measurement of mechanical proper ties of materials at ultrasonic and microwave frequencies, internal friction, fatigue of metals, physics of wave attenuation, and properties of the liquid and solid states. Quartz Crystal Filters and Oscillators Wave filters are used in communication systems to separate various channels of information being transmitted simultaneously. Beginning in about 1929, Mason and his colleagues at Bell Laboratories pioneered in the use of quartz crystal resonators combined with electrical elements to build wave filters with very selective frequency pass bands. The extremely sharp resonance of the properly mounted crystal resonators is the key that makes possible the extremely high selectivity and the economical use of the frequency bandwidth available. Over 30 of Mason's patents concern piezoelectric crystal filters. One representative contribution is the use of inductances with quartz crystals to obtain sufficiently wide pass bands to accommodate carrier communication channels. Such filters, invented in 1933-36, (Patents 1,921,035 and 2,045,991) are still widely used in multichannel telephone carrier systems. Other particularly noteworthy inventions concerning quartz crystals are the 18° X-cut quartz crystal (Mason and Sykes Patent 2,173,589), which has been extensively used in wave filters because of its pure frequency spectrum, and the GT cut (Patent 2,204,762), which has found wide use in crystal-controlled oscillators as an accurate and stable frequency or time standard, stable to 1 part in 109 or better over long periods of time. The latter orientation is particularly valuable because it has the property that a moderate temperature change does not shift the frequency. During the 1930s, Mason and his associates at Bell Laboratories investigated the various modes of vibration that might be used in crystal controlled oscillators and wave filters and studied the orientations of quartz to produce desirable temperature coefficients of frequency. These studies created a systematic body of knowledge for the design of oscillators and of narrow band and wide band selective filters for use in communication systems. This fundamental work led to the incorporation of these devices into radio and carrier telephone systems, and also, on a very large scale, in military communications during World War II. Manufacture of quartz crystals became a $60 million business with over 40 companies in this country manufacturing quartz resonators.* * Impact—A compilation of Bell System innovations in science and engineering which have helped create new industries and new products. M. D. Fagen, editor (Bell Laboratories, 1971). In Memoriam xv Use of Distributed Elements in Wave Filters Some of Mason's early inventions concern the use of distributed elements such as transmission lines in wave filters (for example, Patents 1,781,469; 2,183,123; and 2,421,033). He should be credited with the first application of coaxial transmission lines to filter networks. These are widely used in radio systems. The majority of very high frequency and microwave filtering structures make use of the same basic principles. Substitutes for Quartz During World War II, because of the uncertain availability of an ample supply of quartz to meet the enormous demand for both military and civil communication systems, Mason collaborated in a search to discover acceptable substitutes. After investigation of a number of synthetic crystals, the most promising substitute for quartz crystals in filters was deemed to be EDT (ethylene diamine tartrate), and its properties were studied extensively. Five patents on various cuts of substitutes for quartz were issued to Mason in 1948 and 1949. Another important synthetic crystal that was investigated is ADP (ammonium dihydrogen phosphate), which found immediate use in underwater sound devices and systems such as sonar. Transducers for Underwater Sound Several of Mason's inventions concern compressional wave transducers using piezoelectric crystal or ceramic elements for underwater sound trans ducers. Illustrative are Patents 2,404,391, 2,414,827, and 2,658,186 which relate to high power compressional wave energy radiators and represent improvements in the ability to generate high acoustic power under water for sonar and also for related applications in the fishing industry. Solid State Diffusion and Thermocompression Bonding As head of a mechanics research group from 1948 to 1965, Mason supervised and contributed substantially to studies of the joining of metals to metals and metals to semiconductors by solid state diffusion and thermo compression bonding. These fundamental studies pointed the way to long- life solderless wrapped connections and thermocompression bonding. For many years, solderless wrapped connections were one of the principal connection methods of the telephone and computer industries. Thermo compression bonding is the major mechanical process used in the assembly of semiconductor devices.

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