PHOTOVOLTAICS PHOTOVOLTAICS SYSTEM DESIGN AND PRACTICE Heinrich Ha¨berlin BerneUniversityofAppliedSciences,Switzerland Translated by Herbert Eppel HETranslations,Leicester,UK Thiseditionfirstpublished2012 (cid:2)2012,JohnWiley&Sons,Ltd Registeredoffice JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester,WestSussex,PO198SQ,UnitedKingdom AuthorisedTranslationfromtheGermanlanguagesecondeditionpublishedbyElectrosuisse(2010) AllRightsReserved.Nopartofthispublicationmaybereproduced,storedinaretrievalsystemortransmittedinanyformorbyany means,electronic,mechanical,photocopying,recording,scanning,orotherwise,exceptasexpresslypermittedbylaw,withouteither thepriorwrittenpermissionofthePublisher,orauthorizationthroughpaymentoftheappropriatephotocopyfeetotheCopyright ClearanceCenter.Fordetailsofourglobaleditorialoffices,forcustomerservicesandforinformationabouthowtoapplyfor permissiontoreusethecopyrightmaterialinthisbookpleaseseeourwebsiteatwww.wiley.com.Requestforpermissionshouldbe addressedtothePublisher,PermissionsDepartment,JohnWiley&SonsLtd,TheAtrium,SouthernGate,Chichester,WestSussex, PO198SQ,UK.Tel:+44(0)1243779777;Fax:+44(0)1243770620,email:[email protected] Fordetailsofourglobaleditorialoffices,forcustomerservicesandforinformationabouthowtoapplyforpermissiontoreuse thecopyrightmaterialinthisbookpleaseseeourwebsiteatwww.wiley.com. 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PrintISBN:9781119992851 Setin9/11pt,TimesbyThomsonDigital,India To my wife Ruth and my children Andreas and Kathrin, who, while I was writing this book, weren’t able to spend as much time with me as they would have liked – and to all those who want to see our society transition to sustainable and responsible electricity generation. Contents Foreword xiii Preface xv AbouttheAuthor xvii Acknowledgements xix NoteontheExamplesandCosts xxi ListofSymbols xxiii 1 Introduction 1 1.1 Photovoltaics–What’sItAllAbout? 1 1.2 OverviewofthisBook 10 1.3 ABriefGlossaryofKeyPVTerms 11 1.3.1 RelevantTerminologyRelatingtoMeteorology,AstronomyandGeometry 11 1.3.2 PVTerminology 13 1.4 RecommendedGuideValuesforEstimatingPVSystemPotential 14 1.4.1 SolarCellEfficiencyZ 14 PV 1.4.2 SolarModuleEfficiencyZ 14 M 1.4.3 EnergyEfficiency(UtilizationRatio,SystemEfficiency)Z 15 E 1.4.4 AnnualEnergyYieldperInstalledKilowattofPeakInstalledSolar GeneratorCapacity 15 1.4.5 PVInstallationSpaceRequirements 17 1.4.6 CostperInstalledKilowattofPeakPower 17 1.4.7 Feed-inTariffs;Subsidies 18 1.4.8 WorldwideSolarCellProduction 20 1.4.9 InstalledPeakCapacity 21 1.4.10 TheOutlookforSolarCellProduction 22 1.5 Examples 24 1.6 Bibliography 25 2 KeyPropertiesofSolarRadiation 27 2.1 SunandEarth 27 2.1.1 SolarDeclination 27 2.1.2 TheApparentPathoftheSun 28 2.2 ExtraterrestrialRadiation 31 viii Contents 2.3 RadiationontheHorizontalPlaneoftheEarth’sSurface 32 2.3.1 IrradiatedEnergyHontheHorizontalPlaneoftheEarth’sSurface 34 2.4 SimpleMethodforCalculatingSolarRadiationonInclinedSurfaces 39 2.4.1 AnnualGlobalIrradiationFactors 44 2.4.2 ElementaryRadiationCalculationExamplesforInclinedSurfaces 47 2.5 RadiationCalculationonInclinedPlaneswithThree-ComponentModel 49 2.5.1 ComponentsofGlobalRadiationontheHorizontalPlane 49 2.5.2 RadiationReflectedofftheGround 50 2.5.3 TheThreeComponentsofRadiationonInclinedSurfaces 51 2.5.4 ApproximateAllowanceforShadingbytheHorizon 54 2.5.5 EffectofHorizonandFac¸ade/RoofEdgeElevationonDiffuseRadiation (SkyandReflectedRadiation) 58 2.5.6 TotalEnergyIncidentonInclinedSurfaces(GenericCase) 62 2.5.7 RetrospectiveCalculationofIrradianceIncidentonInclinedSolar Generators,UsingGlobalRadiationReadingsontheHorizontalPlane 63 2.5.8 ExamplesofRadiationCalculationswiththeThree-ComponentMethod 64 2.6 ApproximateAnnualEnergyYieldforGrid-ConnectedPVSystems 68 2.6.1 ExamplesforApproximateEnergyYieldCalculations 69 2.7 CompositionofSolarRadiation 69 2.8 SolarRadiationMeasurement 71 2.8.1 Pyranometers 71 2.8.2 ReferenceCells 71 2.8.3 PyranometerVersusReferenceCellMeasurements 73 2.9 Bibliography 76 3 SolarCells:TheirDesignEngineeringandOperatingPrinciples 79 3.1 TheInternalPhotoelectricEffectinSemiconductors 79 3.2 ABriefAccountofSemiconductorTheory 81 3.2.1 SemiconductorDoping 81 3.2.2 TheP–NJunction 83 3.2.3 CharacteristicCurvesofSemiconductorDiodes 85 3.3 TheSolarCell:ASpecializedSemiconductorDiodewithaLargeBarrierLayer thatisExposedtoLight 86 3.3.1 StructureofaCrystallineSiliconSolarCell 86 3.3.2 EquivalentCircuitofaSolarCell 87 3.3.3 CharacteristicCurvesofSolarCells 89 3.4 SolarCellEfficiency 94 3.4.1 SpectralEfficiencyZ (ofSolarCellswithaSingleJunction) 94 S 3.4.2 TheoreticalEfficiencyZ (ofSolarCellswithaSingleJunction) 97 T 3.4.3 PracticalEfficiencyZ (ataJunction) 100 PV 3.4.4 EfficiencyOptimizationMethods 104 3.5 TheMostImportantTypesofSolarCellsandtheAttendantManufacturing Methods 108 3.5.1 CrystallineSiliconSolarCells 108 3.5.2 GalliumArsenideSolarCells 111 3.5.3 Thin-FilmSolarCells 114 3.5.4 DyeSensitizedSolarCell(DSSC;PhotoelectrochemicalSolarCells, Gra¨tzelSolarCells) 121 3.6 BifacialSolarCells 122 3.7 Examples 122 3.8 Bibliography 124 Contents ix 4 SolarModulesandSolarGenerators 127 4.1 SolarModules 127 4.2 PotentialSolarCellWiringProblems 138 4.2.1 CharacteristicCurvesofSolarCellsinallQuadrants 138 4.2.2 WiringSolarCellsinSeries 140 4.2.3 Parallel-ConnectedSolarCells 147 4.3 InterconnectionofSolarModulesandSolarGenerators 149 4.3.1 SeriesConnectionofSolarModulestoaString 149 4.3.2 Parallel-ConnectedSolarModules 152 4.3.3 SolarGeneratorswithParallel-ConnectedSeriesStrings 152 4.3.4 SolarGeneratorswithSolarModuleMatrixing 159 4.4 SolarGeneratorPowerLossResultingfromPartialShadingandMismatchLoss 160 4.4.1 PowerLossInducedbyModuleShading 160 4.4.2 MismatchLossAttributabletoManufacturingTolerances 163 4.4.3 MismatchLossAttributabletoStringInhomogeneity 166 4.5 SolarGeneratorStructure 166 4.5.1 SolarGeneratorMountingOptions 166 4.5.2 MountingSystems 176 4.5.3 ElectricalIntegrationofSolarGenerators 184 4.5.4 DCWiringPowerLoss 196 4.5.5 GroundingProblemsontheDCSide 198 4.5.6 StructureofLarger-ScaleSolarGenerators 199 4.5.7 SafetyProtectionAgainstTouchVoltage 201 4.5.8 FactorsthatReduceSolarGeneratorPowerYield 202 4.6 Examples 217 4.7 Bibliography 221 5 PVEnergySystems 223 5.1 Stand-alonePVSystems 223 5.1.1 PVSystemBatteries 225 5.1.2 StructureofStand-alonePVSystems 242 5.1.3 PVInstallationInverters 248 5.1.4 Stand-aloneInstallationDCAppliances 258 5.1.5 Stand-alone230VACPVInstallations 259 5.1.6 Stand-alonePVInstallationswithIntegratedACPowerBusses 259 5.2 Grid-ConnectedSystems 262 5.2.1 Grid-ConnectedOperation 262 5.2.2 DesignEngineeringandOperatingPrinciplesofPVSystemInverters 266 5.2.3 StandardsandRegulationsforGrid-ConnectedInverters 277 5.2.4 AvoidanceofIslandingandStand-aloneOperationinGridInverters 288 5.2.5 OperatingPerformanceandCharacteristicsofPVGridInverters 302 5.2.6 ProblemsthatOccurinGrid-ConnectedSystemsandPossible Countermeasures 347 5.2.7 RegulationandStabilityProblemsinGridSystems 368 5.3 Bibliography 389 6 ProtectingPVInstallationsAgainstLightning 395 6.1 ProbabilityofDirectLightningStrikes 395 6.1.1 SpecimenCalculationfortheAnnualNumberofDirectLightning StrikesN 397 D x Contents 6.2 LightningStrikes:GuideValues;MainEffects 398 6.2.1 TypesofLightning 398 6.2.2 EffectsofLightning 399 6.2.3 LightningProtectionInstallationClassesandEfficiency 399 6.2.4 UseofApproximateSolutionsforLightningProtectionSizing 399 6.3 BasicprinciplesofLightningProtection 400 6.3.1 InternalandExternalLightningProtection 400 6.3.2 ProtectionZoneDeterminationUsingtheLightningSphereMethod 400 6.3.3 ProtectionZoneforLightningConductorsandLightningRods 401 6.3.4 LightningProtectionMeasuresforElectricityInstallations 402 6.4 ShuntingLightningCurrenttoaSeriesofDown-conductors 402 6.5 PotentialIncreases;EquipotentialBonding 404 6.5.1 EquipotentialBondingRealization 405 6.5.2 LightningCurrentinConductorsthatareIncorporatedintothe EquipotentialBondingInstallation 405 6.5.3 LightningProtectionDevices 407 6.6 Lightning-Current-InducedVoltagesandCurrent 408 6.6.1 MutualInductanceandInducedVoltagesinaRectangularLoop 409 6.6.2 ProximityBetweenDown-conductorsandotherInstallations 413 6.6.3 InducedCurrent 415 6.6.4 VoltagesinLightning-Current-ConductingCylinders 429 6.7 PVInstallationLightningProtectionExperiments 432 6.7.1 Introduction 432 6.7.2 TheSurgeCurrentGenerator 432 6.7.3 TestApparatusforSolarModuleCharacteristicCurves 433 6.7.4 SolarCellandSolarModuleDamageInducedbySurgeCurrent 435 6.7.5 ImprovingModuleImmunitytoLightningCurrent 439 6.7.6 Mini-lightningConductorsforPVInstallations 440 6.7.7 MeasurementofInducedVoltageinIndividualModules 440 6.7.8 VoltageInducedinWiredSolarGenerators 450 6.7.9 ConclusionsDrawnfromtheTestResults 458 6.8 OptimalSizingofPVInstallationLightningProtectionDevices 459 6.8.1 SolarModuleMutualInductance 460 6.8.2 WiringMutualInductance 461 6.8.3 SpecimenCalculationforM andv inaWholeString 462 S max 6.8.4 EffectsofDistantLightningStrikes 463 6.9 RecommendationsforPVInstallationLightningProtection 470 6.9.1 PossibleProtectiveMeasures 470 6.9.2 ProtectionAgainstDistantLightningStrikes 471 6.9.3 ProtectionAgainstBothDistantandNearbyStrikes(uptoabout20m) 475 6.9.4 ProtectionAgainstDirectLightningStrikesonPVInstallations andBuildings 476 6.9.5 LightningProtectionforLarge-ScaleGround-BasedPVInstallations 479 6.9.6 LightningProtectionforPVInstallationsonFlatRoofs 480 6.9.7 PVInstallationLightningProtectionasPrescribedbySwissLaw 481 6.10 RecapandConclusions 484 6.11 Bibliography 485 Contents xi 7 NormalizedRepresentationofEnergyandPowerofPVSystems 487 7.1 Introduction 487 7.2 NormalizedYields,LossesandPerformanceRatio 487 7.2.1 NormalizedYields 487 7.2.2 DefinitionofNormalizedLosses 490 7.2.3 PerformanceRatio 490 7.2.4 NewNormalizedValuesofMerit 491 7.3 NormalizedDiagramsforYieldsandLosses 491 7.3.1 NormalizedMonthlyandAnnualStatistics 491 7.3.2 NormalizedDailyStatisticsBrokenDownbyHours 495 7.4 NormalizedPVInstallationPowerOutput 495 7.4.1 NormalizedDailyDiagramwithInstantaneousValues 496 7.4.2 DerivationofDailyEnergyYieldfromNormalizedInstantaneousValues 497 7.4.3 DefinitionoftheCorrectionFactorsk ,k andofefficiencyn 497 G T I 7.4.4 AssessmentMethodsUsingNormalizedDailyDiagrams 497 7.4.5 SpecimenNormalizedDailyDiagrams 498 7.5 AnomalyDetectionUsingVariousTypesofDiagrams 502 7.6 RecapandConclusions 506 7.7 Bibliography 506 8 PVInstallationSizing 507 8.1 PrincipalofandBaselineValuesforYieldCalculations 507 8.1.1 InsolationCalculations 508 8.1.2 DeterminationoftheTemperatureCorrectionFactork 508 T 8.1.3 DefiningtheSolarGeneratorCorrectionFactork 513 G 8.2 EnergyYieldCalculationforGrid-ConnectedSystems 523 8.2.1 ExamplesofGrid-ConnectedSystemEnergyYield 525 8.3 SizingPVInstallationsthatIntegrateaBatteryBank 533 8.3.1 DeterminationofMeanDailyAppliancePowerConsumption 533 8.3.2 RequisiteBatteryCapacityK 534 8.3.3 SolarGeneratorSizing 535 8.3.4 Stand-aloneSystemSizingTables 538 8.3.5 SizingExercisesforStand-aloneInstallations 541 8.4 InsolationCalculationFreeware 549 8.4.1 PVGISSolarIrradiationData 550 8.4.2 TheEuropeanSatel-LightInsolationDatabase 550 8.5 SimulationSoftware 550 8.6 Bibliography 551 9 TheEconomicsofSolarPower 553 9.1 HowMuchDoesSolarEnergyCost? 553 9.1.1 ExamplesofMoreExactEnergyPriceCalculations 555 9.1.2 ComparisonofPVandConventionalElectricityCosts 557 9.1.3 PVElectricityPumpStorageSystemCosts 560 9.1.4 PVElectricityBatteryStorageCosts 562 9.2 GreyEnergy;EnergyPaybackTime;YieldFactor 562 9.3 Bibliography 566 10 PerformanceCharacteristicsofSelectedPVInstallations 569 10.1 EnergyYieldDataandOtherAspectsofSelectedPVInstallations 569 10.1.1 GfellerPVInstallationinBurgdorf,Switzerland 569 10.1.2 MontSoleilPVInstallationintheJuraMountains(Elevation1270m) 572 xii Contents 10.1.3 JungfraujochPVInstallation(Elevation:3454m) 579 10.1.4 BirgPVInstallation(Elevation:2670m) 585 10.1.5 StadedeSuissePVInstallationinBern 588 10.1.6 NewtechPVInstallationwithThin-FilmSolarCellModules 592 10.1.7 NeueMessePVInstallationinMunich,Germany 600 10.1.8 LeipzigerLandPVInstallation 603 10.1.9 BornaPVInstallationwithBiaxialSolarTrackers 607 10.1.10 ErlaseeSolarParkwithBiaxialSolarTrackers 607 10.1.11 GuadixPVInstallationinSouthernSpain,withBiaxialSolarTrackers 609 10.1.12 BiaxialSolarTrackerENEAPVInstallationnearNaples,Italy 609 10.1.13 PVInstallationinMudgee,Australia 611 10.1.14 PVInstallationinSpringerville,Arizona 612 10.2 Long-TermComparisonofFourSwissPVInstallations 614 10.3 Long-TermEnergyYieldoftheBurgdorfInstallation 617 10.4 MeanPVInstallationEnergyYieldinGermany 619 10.5 Bibliography 620 11 InConclusion... 623 AppendixA:CalculationTablesandInsolationData 633 A1 InsolationCalculationTables 633 A1.1 BasicInsolationCalculation 633 A1.2 InsolationCalculationUsingtheThree-ComponentModel 633 A2 AggregateMonthlyHorizontalGlobalInsolation 634 A3 GlobalInsolationforVariousReferenceLocations 634 A4 R FactorsforInsolationCalculationsUsingtheThree-ComponentModel 648 B A5 ShadingDiagramsforVariousLatitudes 673 A6 EnergyYieldCalculationTables 676 A6.1 EnergyYieldCalculationTablesforGrid-ConnectedSystems 677 A6.2 Stand-aloneInstallationSizingTables 679 A7 k andk FiguresforEnergyYieldCalculations 681 T G A7.1 k FiguresforVariousReferenceStations 682 T A7.2 k FiguresforVariousReferenceStations 682 G A8 InsolationandEnergyYieldCalculationMaps 683 A8.1 SpecimenPolarShadingDiagram 683 A8.2 InsolationMaps 683 A8.3 MapsforEstimatesofAnnualPVEnergyYieldinEuropeandEnvirons 689 AppendixB:Links;Books;Acronyms;etc. 691 B1 LinkstoPVWebSites 691 B1.1 Organizations 691 B1.2 GovernmentOrganizations 692 B1.3 ResearchOrganizations 692 B1.4 SpecializedJournals 692 B2 BooksonPhotovoltaicsandRelatedAreas 693 B3 Acronyms 695 B4 PrefixesforDecimalFractionsandMetricMultiples 696 B5 ConversionFactors 696 B6 KeyPhysicalConstants 696 Index 697