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Particulate Carbon: Formation During Combustion PDF

500 Pages·1981·15.509 MB·English
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Donald C. Siegla E ditor Particulate Carbon PARTICULATE CARBON Formation During Combustion PUBLISHED SYMPOSIA Held at General Motors Research Laboratories Warren, Michigan 1980 R. L. Klimisch, G. T. Wolff, eds., Particulate carbon: Atmospheric life cycle. Plenum Press, New York. In preparation. 1980 D. C. Siegla, G. W. Smith, eds., Particulate carbon: Formation during com bustion. Plenum Press, New York, 1981. 1979 R. C. Schwing, W. A. Albers, Jr., eds., Societal risk assessmellt: How safe is safe enough? Plenum Press, New York, 1980. 1978 J. N. Mattavi, C. A. Amann, eds., Combustion modeling in reciprocating engines. Plenum Press, New York, 1980. 1978 G. G. Dodd, L. Rossol, eds., Computer I'isiO/1 and sensor-based robots. Plenum Press, New York, 1979. 1977 D. P. Koistinen, N.-M. Wang, eds., Mechanics of sheet metalforming: Mate rial behal'ior and deformation analysis. Plenum Press, New York, 1978. 1976 G. Sovran, T. A. Morel, W. T. Mason, eds. , Aerodynamic drag mechanisms of bluff bodies and road ,·ehides. Plenum Press, New York, .1978. 1975 J. M. Colucci, N. E. Gallopoulos, eds., Future automotil'e fuels: erospects. perjiJrmance. perspecti,·e. Plenum Press, New York, 1977. 1974 R. L. Klimisch, J. G. Larson, eds., The catalytic chemistry ofn itrogen oxides. Plenum Press, New York, 1975. 1973 D. F. Hays, A. L. Browne, eds., The physics of tire traction. Plenum Press, New York, 1974. 1972 W. F. King, H. J. Mertz, eds., Human impact response. Plenum Press, New York, 1973. 1971 W. Cornelius, W. G. Agnew, eds., Emissions from continuous combustion systems. Plenum Press, New York, 1972. 1970 W. A. Albers, ed., The physics of opto-electronic materials. Plenum Press, NewYork,I971. 1969 C. S. Tuesday, ed., Chemical reactions in urban atmospheres. American Else vier, New York, 1971. 1968 E. L. Jacks, ed.,Associatil·e information techniques. American Elsevier, New York,I971. 1967 P. Weiss, G. D. Cheever, eds., Intelj'ace cOn\'ersion for polymer coatings. American Elsevier, New York, 1968. 1966 E. F. Weller, ed., Ferroelectricity, Elsevier, New York, 1967. 1965 G. Sovran, ed., Fluid mechanics ofinternalf/ol\·. Elsevier, New York, 1967. 1964 H. L. Garabedian, ed.,Approximation ojjilllctions, Elsevier. New York. 1965. 1963 T.1. Hughel. ed .• Liquids: Structure, properties. solid interactions. Elsevier, New York. 1965. 1962 R. Davies. ed .• CC"'itation in real liquids, Elsevier. New York, 1964. 1961 P. Weiss. ed .• Adhesion and cohesion. Elsevier, New York, 1962. 1960 J. B. Bidwell, ed., Rolling contact phenomena, Elsevier. New York. 1962. 1959 R. C. Herman. ed .• Theory oftrafflcf/ol\', Elsevier. New York. 1961. 1958 G. M. Rassweiler, W. L. Grube, eds .• lnternal stresses and fatigue in metal. Elsevier, New York. 1959. 1957 R. Davies, ed .• Friction and wear. Elsevier, New York. 1959. PARTICULATE CARBON Formation During Combustion Edited by DONALD C. SIEGLA and GEORGE W. SMITH General Motors Research Laboratories SPRINGER SCIENCE+BUSINESS MEDIA, LLC 1981 Library of Congress Cataloging in Publication Data Main entry under title: Particulate carbon, formation during combustion. "Proceedings of an international symposium on particulate carbon, formation during combustion, held October IS-16, 1980, at the General Motors Research Laboratories, Warren, Michigan" - Verso t.p. Includes bibliographies and index. 1. Combustion - Congresses. 2. Soot - Congresses. 3. Carbon - Congresses. I. Siegla, Donald C. II. Smith, George W. (George Wolfram), 1932- QDSI6.P36 S41.3'61 81-15363 ISBN 978-1-4757-6139-9 ISBN 978-1-4757-6137-5 (eBook) AACR2 DOI 10.1007/978-1-4757-6137-5 Proceedings of an international symposium on Particulate Carbon: Formation During Combustion, held October IS-16, 1980, at the General Motors Research Laboratories, Warren, Michigan © 1981 Springer Science+Business Media New York Originally published by Plenwn Press, New York in 1981 All rights reserved No part of this book may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, microfilming, recording, or otherwise, without written permission from the Publisher v PREFACE The goal of the symposium, "Particulate Carbon: Formation During Combustion", held at the General Motors Research Laboratories on October 15 and 16, 1980, was to discuss fundamental aspects of soot formation and oxidation in combustion systems and to stimulate new research by extensive interactions among the participants. This book contains lhe papers and discussions of that symposium, the 26th in an annual series covering many different disciplines which are timely and of interest to both General Motors and the technical community at large. The subject of this symposium has considerable relevance for man in his effort to control and preserve his environment. Emission of particulate carbon into the atmos phere from combustion sources is of concern to scientists and laymen alike. The hope of reducing this emission clearly requires an understanding of its formation during the combustion process, itself an area of considerable long-term research interest. It is our hope that this symposium has served to summarize what is known so that what remains to be learned can be pursued with greater vigor. The scientists and engineers who participated in this symposium came from seven countries and were chosen because of their expertise in physical and chemical charac terization, formation and oxidation kinetics, premixed and diffusion combustion, turbulent mixing, spray combustion, and combustion in engines. Attendance was limited in order to enable a closer contact among the participants, the intent being to foster not only discussion among experts in related fields but also interaction among those conducting fundamental research and those responsible for the design of practi cal combustion systems. Hence, new channels of communication were established in order to create an awareness of the concerns and objectives of others and thus enhance the productivity of future research. The organization of the papers in this volume follows that ofthe symposium itself. The chapters are arranged in five groups: an overview of the field, characterization of combustion-formed particulate carbon, basic formation and oxidation mechanisms and kinetics, formation during continuous combustion, and formation during inter mittent combustion. Thus the subject matter of the book progresses from the funda mental to the practical. The volume, like the symposium, concludes with a summary and look to the future by Prof. Palmer, one of the pioneers in the field. VI PREFACE One confusing aspect of the literature of particulate carbon became apparent during the symposium: the diversity of nomenclature. Various participants used different terminology in referring to the same entity or concept. (Dr. Medalia addresses this problem in his remarks on pg. 89.) For instance, several different names have been used to describe the quasi-spherical units of which a soot agglomerate is composed: primary particles. elementary particles. spherical particles. and spherical units. The simple term spherule (which makes no implications concerning the elementary or primary nature of the quasi-spherical units) was used by some conferees to avoid confusion. Prof. Hilliard has pointed out that spherule possesses the added merit of priority, having been used by Lord Rayleigh [Proc. Roy. Soc., Vol. 29 (1879), p. 71] over 100 years ago to describe colliding droplets. Names applied to describe the total soot structural entity have ranged from particulate (usually an adjective) to particle. agglomerate. aggregate. aciniform carbon (see pg. 89), and cluster (all nouns). The terms agglomeration. coagulation. clustering. and coalescence have been used to describe aspects of the aggregation process. No confusion arises if the usage is carefully and properly defined, which, we feel, is the case with the papers in this volume. Our purpose in this paragraph has been to call attention to a need which all expanding fields of endeavor share: terminology which is accurate, concise, consist ent, and capable of growth. The organization of the symposium and the publication of these proceedings resulted from the collaboration of many people. We are extremely grateful to our symposium advisors, John B. Heywood, Jack B. Howard, and Howard B. Palmer, for helping us to select topics and speakers for a stimulating and worthwhile meeting. To our session chairmen, Klaus H. Homann, Irvin Glassman, John P. Longwell, and John B. Heywood, we express our indebtedness for participating in and guiding the progress of the discussions. And, of course, we are grateful to the speakers and participants of the symposium who contributed the essential ingredient of a successful conference: free and enthusiastic exchange of ideas. We thank John D. Caplan, William G. Agnew, Nils L. Muench, Charles A. Amann, Frank E. Jamerson, and Leroy R. Buzan, for their support and guidance. Advice on technical and organiza tional matters from Walter A. Albers, Jr., Richard J. Blint, Donald P. Koistinen, James A. Mattavi, and Richard C. Schwing was greatly appreciated. The assistance of R. Thomas Beaman with physical arrangements was invaluable. We are grateful to Tanvir Ahmad, James H. Bechtel, Richard J. Blint, James P. Myers, Steven L. Plee, David M. Roessler, Mary Lee Smith, Robin Stevenson, and Richard E. Teets for aiding in the transcription and editing processes. We appreciate the contributions of Jane K. Fiebelkorn, Elizabeth L. Kalata, Linda D. Sroda, and Mildred D. Woodhouse who expertly assisted in typing and the administrative details of the symposium. Finally, we particularly thank David N. Havelock for supervising the conversion of the edited manuscripts into this volume. Donald C. Siegla George W. Smith Engine Research Department Physics Department General Motors Research Laboratories General Motors Research Laboratories Symposium Cochairman Symposium Cochairman VII CONTENTS Preface ..................... , ......................................... v Organizers, Session Chairmen and Authors x Soot Formation - An Overview H. Gg. Wagner, Universitat Gottingen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. I References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 25 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 28 SESSION I: Characterization of Combustion-Formed Particulate Carbon Chairman: K.H. Homann, Technische Hochschule Darmstadt. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 31 Morphology and Internal Structure of Soot and Carbon Blacks 1. Lahaye, Centre de Recherches sur la Physico-Chimie des Surfaces Solides, C.N. R.S. G. Prado, Massachusetts Institute of Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . .. 33 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 50 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 51 Optical Properties and Morphology of Particulate Carbon: Variation with Air / Fuel Ratio D. M. Roessler, F. R. Faxvog, R. Stevenson and G. W. Smith, General Motors Research Laboratories ..... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 57 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 82 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 84 The Chemical Analysis of Particulate Carbon M. L. Lee, Brigham Young University K. D. Bartle, University of Leeds ....................................... " 91 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 100 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 104 SESSION II: Basic Mechanisms and Kinetics Chairman: I. Glassman, Princeton University. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 107 Pre-particle Chemistry in Soot Formation 1. D. Bittner and 1. B. Howard, Massachusetts Institute of Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 109 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 135 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 137 VIII CONTENTS Physical Aspects of Nucleation and Growth of Soot Particles G. Prado, Massachusetts Institute of Technology J. Lahaye, Centre de Recherches sur la Physico-Chimie des Surfaces Solides, C. N. R.S. 143 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 163 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 164 Ionic Mechanisms of Soot Nucleation in Premixed Flames D. B. Olson and H. F. Calcote, AeroChem Research Laboratories, Inc. ................................... 177 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 200 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 20 I Laser Light Scattering and Fluorescence Diagnostics of Rich Flames Produced by Gaseous and Liquid Fuels A. D'Alessio, University of Naples. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 207 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 254 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 256 Soot Oxidation in Flames K. G. Neoh, J. B. Howard and A. F. Sarofim, Massachusetts Institute of Technology ................................... 261 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 277 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 277 SESSION III: Formation During Continuous Combustion Chairman: J. P. Longwell, Massachusetts Institute of Technology. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 283 Soot Formation in let-Stirred Reactors R. M. Kowalik, L. A. Ruth and W. S. Blazowski, Exxon Research and Engineering Company ............................... , 285 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 294 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 294 Modeling Soot Emissions in Combustion Systems R. Farmer, R. Edelman and E. Wong, Science Applications, Inc. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 299 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 316 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 317 Modeling of Reaction Processes in Turbulent Flames with Special Emphasis on Soot Formation and Combustion B. F. Magnussen, The Norwegian Institute of Technology. . . . . . . . . . . . . . . . . . . .. 321 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 334 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 335 CONTENTS ix Soot Studies in Gas Turbine Combustors and Other Turbulent Spray Flames A. M. Mellor, Purdue University. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 343 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 353 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 355 SESSION IV: Formation During Intermittent Combustion Chairman: J. B. Heywood, Massachusetts Institute of Technology ................................. 361 A Phenomenological Description of Particulate Formation During Constant Volume Combustion T. M. Dyer and W. L. Flower, Sandia National Laboratories. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 363 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 384 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 385 Time Resolved Soot Particulates in Diesel Spray Combustion T. Kadota and N. A. Henein, Wayne State University. . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . .. 391 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 414 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 414 Effects of Flame Temperature and Air-Fuel Mixing on Emission of Particulate Carbon from a Divided Chamber Diesel Engine S. L. Plee, T. Ahmad, J. P. Myers and D. C. Siegla, General Motors Research Laboratories ................................... 423 References. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 477 Appendix ........................................................ 482 Discussion. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 484 Symposium Summary H. B. Palmer, Pennsylvania State University 489 Participants ....... . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 493 Subject Index. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 499

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