NMC Aerospace Product Guide

154 Pages·2009·29.74 MB·English

specialized plastic and composite-adhesive-bonded fasteners
NMC Aerospace
Product Guide
• Aerospace Clamps
• Grommets ­ Bushings
• Wire Routing Devices
• Insulation Fasteners
• Standoffs
• Adhesive Bonded Fasteners
• Ultra­Light Honeycomb Panel Fasteners
1
TABLE OF CONTENTS
Honeycomb Panel Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Lightweight Fastening System . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Swiftbond . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
Ringposts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74
Grommets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Standoffs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .88
Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .96
Insulation Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .113
Wire Routing Devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .135

Miscellaneous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
Custom Molding (Back Cover) . . . . . . . . . . . . . . . . . . . . . . . . . . .154
NMC Aerospace has fullengineering specifications available for all items shown here. Contact us for further information.
2755 Thompson Creek Road • Pomona, CA 91767 • Tel: 909­451­2290 • Fax: 909­593­8309 • www.esterline.com
2
HONEYCOMB
PANEL FASTENERS
NMC Aerospace honeycomb panel fas­
teners reduce weight and cost while
providing the strength and durability
required for today’s demanding aero­
space applications.
NMC honeycomb panel fasteners are
corrosion resistant, resist heat to 350°F
and perform as well as, or better, than
metallic counterparts. Potting com­
pounds have excellent adhesion to
these panel fasteners, yielding higher
pull out strength.
Each panel fastener comes with an
Airbus Standards installation tab.
Boeing Standards
Conforms to:
BACI12AG, BACI12AH, BACI12AK,
NMC 1834 – honeycomb panel fasteners, ABS1005, ABS1006, ABS1007, and
available with straight­thru or counter­ ABS1008
sunk clearance hole. Available in lengths
to fit panels from 0.245 to 1.305” thick.
Inserts are available in 6 popular clear­
ance hole sizes from #06 thru .375”
diameter.
NMC 1836 – similar to the NAS 1836
metallic insert while providing superior
performance at reduced weight. Blind,
fixed, self­locking thread panel fasten­
ers, available in thread sizes from #06
thru .250” in .062” increments.
NMC 2334 – honeycomb panel fasteners
with a floating nut element that can
accommodate panel thicknesses from
0.200’ to 1.185”. Available in 7 screw
sizes from #04 thru .375”.

NMC Aerospace has fullengineering specifications available for all items shown here. Contact us for further information.
2755 Thompson Creek Road • Pomona, CA 91767 • Tel: 909­451­2290 • Fax: 909­593­8309 • www.esterline.com
3
2X .096±.002.
POTTINGAND
VENTHOLES
.405±.008
ISOVIEW
.335
MAX
.335
MAX
.553±.006
C
L SECTIONA-A
2X.059
.543±.008
TYP
THREADEDMETALINSERT B
A
DETAILA
TABLEIII
INSERTCODE MATERIAL FINISH
CRES303PERASTMA582 PASSIVATEPER
C
A A AND1.4305PEREN10099-3 AMS2700TYPE2
TABLEI TABLEII
SAMPLEPARTNUMBER
SIZE
LENGTH B C L CODE THREAD NMC1015 C 3 N056M T
CODE REF ±.002 TABINSTALLED
06 6-32UNJC-3B
DRYFILMLUBE
056 .193 .098 .218 08 8-32UNJC-3B
LENGTHCODE
078 .272 .138 .305 3 10-32UNJF-3B
N=NON-LOCKING,L=LOCKING
THREADSIZE(#10-32UNJF)
INSERTMATERIAL
BASICPARTNUMBER
NOTES:
1. MATERIAL: ULTEM2300OREQUIVALENT. FINISH:NONE.
2. LOCKINGTORQUEPERNASM25027.
PROCESS5CYCLES
3. SOLIDFILMLUBEPERAS5272TYPE1STANDARDONALLSIZES
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1015
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:SEENOTES
INSERT, MOLDED,
DECIMAL ANGULAR
POTTED-IN TOLERANCES .XX .XXX 5
.030 .010
4
.555±.004
A A
2x .094
POTTING AND
VENTING SLOTS
.468
REF
.059
INSERTBODY
ULTEM2300
L
.542 THREADED
INSERT SECTION A-A CAP
REF ULTEM2300
LENGTH NMC 1016 C 3 N 060 M T
L (±.002)
CODE TABINSTALLED
060 0.234 DRYFILMLUBE
090 0.352 LENGTHCODE
N=NON-LOCKING,L=LOCKING
THREADSIZE(#10-32UNJF)
INSERTMATERIAL
SIZE BASICPARTNUMBER
THREAD
CODE
06 6-32 UNJC-3B
08 8-32 UNJC-3B INSERTCODE MATERIAL FINISH
3 10-32 UNJF-3B C CRESPEREN10088-3 PASSIVATEPERAMS2700TYPE2
NOTES:
1. MATERIAL: ULTEM2300OREQUIVALENT FINISH: NONE
2. LOCKTORQUEPERNASM25027
PROCESS5CYCLES PATENT NUMBERS
3. SOLIDFILMLUBEPERAS5272TYPE1;STANDARDONALLSIZES US 7195436
DE 102005035200A1
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1016
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:SEENOTES
INSERT, FLOATING NUT
DECIMAL ANGULAR
ELEMENT, POTTED-IN TOLERANCES .XX .XXX 5
.030 .010
5
J
2X
.094
ISOVIEW
INSERT
A
.039
TYP.
A
L B
F
E 2X
T 3
DETAILA
TABLEIII TABLEI
INSERT
THREAD LENGTH Ø A L CODE MATERIAL FINISH
B E Ø F J T
SIZE CODE ±.006 ±.002 C CRES303PERASTMA582 PASSIVATEPER
AND1.4305PEREN10099-3 AMS2700TYPE2
06 056 .193 .2185 .098
.304 .248 .295 .327
06 078 .272 .305 .138
NMC1017 C 3 N 056 M T
08 056 .193 .2185 .098
.335 .272 .327 .358 TABINSTALLED
08 078 .272 .305 .138 DRYFILMLUBE
LENGTHCODE
3 056 .193 .2185 .098
.384 .295 .374 .367 N=NON-LOCKING,L=LOCKING
3 078 .272 .305 .138 THREADSIZE(#10-32UNJF)
INSERTMATERIAL
BASICPARTNUMBER
TABLEII
NOTES;
SIZECODE THREAD
06 6-32UNJC-3B 1. MATERIAL:ULTEM2300OREQUIVALENT.FINISH:NONE.
2. LOCKTORQUEPERNASM25027.
08 8-32UNJC-3B
PROCESS5CYCLES
3 10-32UNJF-3B 3. SOLIDFILMLUBEPERAS5272TYPE1;STANDARD
ONALLSIZES
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1017
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:SEENOTES
INSERT, MOLDED,
DECIMAL ANGULAR
POTTED-IN TOLERANCES .XX .XXX 5
.030 .010
6
.366
Ref
2X.094
ISO VIEW
POTTINGAND
VENTSLOTS
2X.059 THREADEDINSERT .449
TYP .437
A
B
L REF
.449
.433
.343
.327
C
DETAILA
TABLEI SAMPLEPARTNUMBER
NMC1018 C 3 N 056 M T
LENGTH B L
C
CODE REF ±.002 TABINSTALLED
DRYFILMLUBE
056 .193 .098 .2185 LENGTHCODE
078 .272 .138 .305 N=NON-LOCKING,L=LOCKING
THREADSIZE(#10-32UNJF)
INSERTMATERIAL
TABLEII
BASICPARTNUMBER
SIZE
THREAD TABLEIII
CODE
06 6-32UNJC-3B INSERTCODE MATERIAL FINISH
08 8-32UNJC-3B CRES 303PERASTMA582 PASSIVATEPER
C
3 10-32UNJF-3B AND1.4305PEREN10099-3 AMS2700
NOTES:
1. MATERIAL: ULTEM2300OREQUIVALENT. FINISH: NONE
2. LOCKINGTORQUEPERNASM25027
PROCESS5CYCLES
3. SOLIDFILMLUBEPERAS5272TYPE1;STANDARDONALLSIZES
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1018
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:SEENOTES
INSERT, MOLDED,
DECIMAL ANGULAR
POTTED-IN TOLERANCES .XX .XXX 5
.030 .010
7
A
.0602x
C
H
L±.005
THREAD
LOCK
B
COUNTERSUNK STYLE D 3
A 90 X C . USE "K"SUFFIX
SECTION A-A
2X
TABLE 1
INSERT
MATERIAL FINISH
CODE
CRES302,303,303SE,304ORA286PERASTM PASSIVATEPER
A582,ASTMA240,AMS5513,AMS5516,AMS AMS2700TYPE2
J K C 5525,AMS5636,AMS5637,AMS5638,AMS5639, SOLIDFILMLUBE
AMS5640,AMS5641,AMS5727,AMS5731,AMS PERAS5272TYPE1
5732,AMS5734,AMS5737
CADMIUMPLATE
S 12L14OR1215CARBONSTEELPERASTMA108 PERAMS-QQ-P-416
2X.092-.097 TYPE2,CLASS3
POTTING&VENTSLOTS
A D
FIRST C'SINK H J INSTALLATION
THREAD +.000 B C CLEARANCE K LMIN
DASH# DIAMETER MIN BASIC HOLESIZE
-.010 HOLE
-06 .1380-32UNJC .139-.145 .162 .276
-08 .1640-32UNJC .560 .30 .12 .168-.174 .210 .328 .367 .260 .255 .561-.566
-3 .1900-32UNJF .195-.201 .250 .380
-4 .2500-28UNJF .37 .14 .256-.263 .312 .500
.685 .467 .360 .315 .686-.691
-5 .3125-24UNJF .47 .16 .315-.322 .625
-6 .3750-24UNJF .841 .50 .22 .376-.383 .750 .591 .484 .375 .842-.847
1 EACHINSERTFURNISHEDWITHPLASTIC
INSTALLATIONTABUNESSOTHERWISESPECIFIED
2 MINIMUMLENGTH(IN.010INCREMENTS)OF
INSERTTHATMAYBEORDEREDFORTHE
CORRESPONDINGDIAMETER
3 MINTHREADLENGTH"H"WHERELENGTH
PERMITSWILLBE2XDIAMOFTHREAD.LENGTHS
EXAMPLE OFPARTNUMBER: SHORTERTHAN2XSHALLBETHREADEDTHE
ENTIRELENGTH
NMC 1833 C 3 L 375 M T K 4 SOLIDFILMLUBEPERAS5272TYPE1STANDARD
ONALLCRESINSERTS
COUNTERSUNK STYLE
TAB INSTALLED
DRY FILM LUBE
LENGTH(.010INCREMENTS)
N=NONLOCKEDL=LOCK
THREADSIZE
SEE TABLE I
BASICPARTNUMBER
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1833
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:ULTEM2300
INSERT, THREADED &
DECIMAL ANGULAR
THRU TOLERANCES .XX .XXX 5
.030 .010
8
2X A
1
J EACHINSERTFURNISHEDWITHPLASTIC
INSTALLATIONTAB UNESS OTHERWISE
SPECIFIED
2
MINIMUM LENGTH(IN.010INCREMENTS)
D OFINSERTTHATMAY BE ORDEREDFOR
THE CORRESPONDINGDIAMETER
2X .092-.097 *-5LENGTHS UNDER.305DONOTHAVE
POTTING& VENTSLOTS ANTI-ROTATIONRIB FEATURE
3
EXTERNALCONFIGURATIONOPTIONAL
INTHIS AREA FORSHORTLENGTHS
A THROUGH0.375
THRUCLEARANCE
L .005
HOLE STYLE
A
SECTION A-A
FIRST A+.000 DCLEARANCE INSTALLATION
C JBASIC LMIN
DASH# -.010 HOLE HOLESIZE
3
-04 .116-.122
.280 2
-06 .139-.145
.560 .367 .235 .561-.566
-08 .332 .168-.174
CX 100 1DEG -3 .385 .195-.201
-4 .507 .256-.263 .305
COUNTERSUNK CLEARANCE .685 .467 .686-.691
-5 .625 .315-.322 .255*
HOLE STYLE (K CODE)
-6 .841 .750 .376-.383 .591 .365 .842-.847
EXAMPLE OFPARTNUMBER:
NMC 1834 - 3 - 375 K T
TAB INSTALLED
COUNTERSUNK STYLE
LENGTH(.001INCREMENTS)
SEE TABLE I
BASICPARTNUMBER
EST. WEIGHT1g-2g
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1834
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:ULTEM2300
INSERT, CSK & THRU
DECIMAL ANGULAR
TOLERANCES .XX .XXX 5
.030 .010
9
J
.095
A
T
L
LOCKING
FEATURE
WINDOW
EXTERNAL CONFIGURATION
OPTIONAL FOR SHORT
LENGTHS THROUGH .375
DIA A
FIRST J INSTALLATION
THREAD +.000 L MIN T APPROXIMATE
DASHNO -.010 REF HOLE SIZE THREAD LCODE WEIGHT
-06 .1380-32UNJC .1900-32UNJF -12 0.96GRAMS
-08 .1640-32UNJC 0.451 0.358 0.217 0.1 .452-.457 .1900-32UNJF -16 1.04GRAMS
-3 .1900-32UNJF .1900-32UNJF -24 1.18GRAMS
-4 .2500-28UNJF 0.498 0.467 0.279 0.14 .499-.504
INSERT
MATERIAL FINISH
CODE
CRES302,303,303SE,304ORA286PERASTM
PASSIVATEPER
A582,ASTMA240,AMS5513,AMS5516,AMS
AMS2700TYPE2,
C 5525,AMS5636,AMS5637,AMS5638,AMS
SOLIDFILMLUBEPER
5639,AMS5640,AMS5641,AMS5727,AMS
AS5272TYPE1
5731,AMS5732,AMS5734,AMS5737
CADMIUMPLATEPER
S 12L14OR1215CARBONSTEELPERASTMA108 AMS-QQ-P-416TYPE
2,CLASS3
NOTES:
1. SOLIDFILMLUBEPERAS5272TYPE1STANDARDONALLCRESINSERTS
PATENT # 7802953
NMC AEROSPACE DWG.NO.
2755THOMPSONCREEK NMC 1836
POMONA,CA91767-1861
www.esterline.com 909-451-2290
MATERIAL:ULTEM2300OREQUIVALENT
PANEL INSERT,
DECIMAL ANGULAR
LIGHTWEIGHT TOLERANCES .XX .XXX 5
.030 .010
10